Belanger insta-KLEEN Owner's Manual
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Belanger insta-KLEEN Owner's Manual

Low side washer
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Low Side Washer
Low Side Washer
1MANUAL858 Rev20

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  • Page 1 Low Side Washer Low Side Washer 1MANUAL858 Rev20...
  • Page 3 Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is ®...
  • Page 4 Date 07/10/2020 Manual Revised manual to conform to CE Requirements ® Manual Updated Front Cover, Back Cover and Belanger Logo Updated Belanger Limited Warranty 3 & 7 Changed Bi-flouride to Bi-fluoride Updated Utility Electrical to the following: 115VAC Control, 3 phase, 1HP / 0.75 kW motors (standard), and 3 phase, 2HP / 1.5...

  • Page 5: Table Of Contents

    Aluminum Hub Assembly (Overview) ....................45 Aluminum Hub Assembly: 106026 ....................46 Wave Hub Assembly (Overview) ...................... 47 Wave Hub Assembly (Parts) ......................48 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 6 Neo-Tex™ Cleaning Material ......................51 Welted Cleaning Material ........................51 Appendix A: CE Information ................52 Appendix B: De-Commissioning (Dismantling and Disposal) ..... 53 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 7: Belanger Incorporated Limited Warranty

    PURPOSE CONTAINED IN THE UNIFORM COMMERCIAL CODE – SALES ARE EXPRESSLY DISCLAIMED. Copyright ©2013 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act.

  • Page 8: Introduction

    !!IMPORTANT!! Important information that has more impact than a note-not related to injury. NOTE: General and/or helpful information-not related to injury or damage. Helpful tips. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 9: Read The Manual

    EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH. CAUTION – BE AWARE OF HAZARDS ASSOCIATED WITH EQUIPMENT INSTALLED ON THE FLOOR THAT MAY BE A TRIP HAZARD. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 10 ARE HANDLED BY HAND, USE PROPER LIFTING TECHNIQUES TO AVOID INJURY. CAUTION – ALWAYS WEAR SAFETY GLASSES WHEN PERFORMING MAINTENANCE ON ANY EQUIPMENT. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 11: Operational Warning

    MSDS (Material Safety Data Sheet) should be obtained from the chemical supplier before using any chemical formulation. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 12: Environmental Parameters

    Instruct personnel not to work on wash unless the entrance is blocked from vehicles entering, this is in addition to all other safety precautions. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 13: Do's And Do Not's

    Periodically check all system stop circuits are functional. Table 1 Recommended General Practices to Do and Not Do when Installing, Maintaining, and/or Servicing Belanger® Equipment. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 14: Description Of Low Side Washer

    When installation is completed, you will want to keep this manual as a guide to proper maintenance. CAUTION – IT IS IMPERATIVE THAT WHEELS ARE SPINNING DURING ANY PERIOD THAT THE CONVEYOR IS ACTIVATED. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 15: Before You Get Started

    Notify your local distributor or Belanger, Inc. immediately If shipment is determined damaged or incomplete. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 16: Specifications

    VEHICLE PRIOR TO INSTALLING PIECE OF EQUIPMENT. Note: Schedule 40 pickled black pipe or hydraulic stainless-steel tubing @ 1/2” diameter is recommended on all hydraulic installations. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 17: General Dimensions (Left-Hand Drive)

    Specifications General Dimensions (Left-Hand Drive) 68” (1.73m) 50” (1.27 m) 149” (3.78m) Top View 50” (1.27 m) Side View Front View Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 18: General Dimensions (Right-Hand Drive)

    General Dimensions (Right-Hand Drive) 68” (1.73 m) 50” (1.27 m) 149” (3.78 m) Top View 50” (1.27 m) Side View Front View Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 19: Installation

    3) Repeat leveling process on opposite side. 4) Once stands are level, lag them to the floor using the supplied lag bolts. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 20 Note: Wheels shown with wash material installed to indicate operating envelope required to function properly. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 21 Note: Wheels shown with wash material installed to indicate operating envelope required to function properly. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 22 Note: Wheels shown with wash material installed to indicate operating envelope required to function properly. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 23 Note: Wheels shown with wash material installed to indicate operating envelope required to function properly. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 24 The 45”/50” (1.14m/1.27m) dimension is measured from the inside edge of the inside conveyor guide rail to the outside edge of the side-wheel leg. Wheels shown with wash material installed to indicate operating envelope required to function properly. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 25 The 45”/50” (1.14m/1.27m) dimension is measured from the inside edge of the inside conveyor guide rail to the outside edge of the side-wheel leg. Wheels shown with wash material installed to indicate operating envelope required to function properly. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 26: Assembly

    Unit may ship with either end of the shock absorber not secured. Whichever end is loose, secure it as shown above. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 27: Utilities

    Utilities Water 1) Connect the water supply to the main water feeds on the manifolds of both units. Main Water Feed Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 28 NOTE: BEFORE FINAL CONNECTIONS ARE MADE. TO BE SURE OF THIS, THE LINES SHOULD BE BLOWN OUT PRIOR TO FINAL HOOKUP. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 29 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 30 Confirming Wheel Rotation (Right-Hand Drive) Overhead View DIRECTION TRAVEL Passenger side Driver side Note: Wheels shown with wash material installed to illustrate proper wheel rotation. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 31: Hubs, Side Wheels And Cleaning Material

    WARNING – DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE SERVICING ANY EQUIPMENT! CAUTION – ALWAYS WEAR SAFETY GLASSES WHEN PERFORMING MAINTENANCE ON ANY EQUIPMENT. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 32: Waves And Fins Cleaning Material

    WHEEL TO USE 22” (55.9 CM) FINS™. OTHERWISE, ALL FINS™ WILL BE !!IMPORTANT!! 24” (61.0 CM). IF YOU HAVE RECEIVED 22” (55.9 CM) FINS™ WITH YOUR ORDER, LOAD CLEANING MATERIAL ACCORDINGLY. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 33 5) Press down on the top Wave™ stack to seat the wash material and verify the bottom Wave™ is on the drive plate. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 34 8) Adjust wheel speed between 110 to 120 RPM while under vehicle load at 900 to 1100 PSI (62.1 Bar to 75.8 Bar). Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 35: C-Channel Cleaning Material

    36” (91.4 cm) from the floor while the hub is 60” (1.52 m) from the inside Guide Rail. 60” (1.52 m) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 36 16” x 8” (40.6 cm x 20.3 cm) When folded in half, this piece is 16” x 10” (40.6 cm x 25.4 cm) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 37: Welted Cloth Cleaning Material

    (40.6 cm x 25.4 cm) NO angle cut This piece is 20” x 8” (50.8 cm x 20.3 cm) 4” (10.2 cm) angle cut Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 38: Maintenance

    Tide laundry detergent and hot water (whenever using steel wool on aluminum, always follow the grain to prevent scratching the finish). Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 39: Trouble Shooting

    • Replace motor on hydraulic unit • Check motor starter Electric drive: Wheels not turning • Check gearbox • Check motor Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 40: Torque Plate And Electric Motor Replacement

    Also, the terminal block may need to be removed from the side of the motor for additional access using a Phillips screwdriver. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 41 This will now allow the motor gearbox to be removed by pulling the assembly straight up and off the torque studs and off the wheel shaft. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 42: Replacing Torque Plate Fasteners

    Once the key and keyway are aligned, lower the gearbox onto the torque bolts to its resting position. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...
  • Page 43 7) Once the motor gearbox unit is properly secured into position, power can be turned back 8) Verify wheel rotation prior to running any test vehicle through the system. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 44: Exploded Parts View

    1WASHR-LC498 (4) 1FSTNR-HH811 101576: Shock and Spring Assembly 1FSTNR-HH811 1NUT-LC220 102042: LSW Utility Clamp 102040: LSW Shock Clevis Weldment 1FSTNR-HH594 (4) 1NUT-LC220 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 45: Arm Mounting Components

    1NUT- LC924: 1-8 Nut 1NUT-RG536 (2) Hydraulic Drive Fittings and Fasteners (North American Option) 1WASHR-LC456 (4) 1ELBOW-ST385 (2) 1FSTNR-HH491 (4) 1ELBOW-ST539 (4) 1FTTNG-BH286 (2) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 46: Hydraulic Motor And Shaft Assembly (North American Option)

    1FSTNR-HH684 (2) 1COLLR333 1BERNG847 1FSTNR-SM500 (4) 1BERNG847 1PLSTC-SW500: Plastic Sleeve 3688 1WASHR-FL747 (4) 1FSTNR-HH729 (4) 329: Hydraulic Side Wheel Shaft Complete Assembly Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 47: Electric Motor And Shaft Assembly

    1FSTNR-SM500 (4) 1BERNG848 3688 1WASHR-FL747 (4) 1FSTNR-HH729 (4) 1PLSTC-SW500: Plastic Sleeve Complete Assembly See Next Page for More Details on This Assembly Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 48: Electric Motor And Gearbox Assembly

    Cap and Gasket Nozzle 103196 (complete assembly) 1CLAMP385 1NOZZL-FJ696 (2 per side) 1NOZZL-FJ696 Used to secure manifold Nozzle Tip to leg Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 49: Aluminum Hub Assembly (Overview)

    LOW SIDE WASHER Maintenance Exploded Parts View Aluminum Hub Assembly (Overview) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 50: Aluminum Hub Assembly: 106026

    1PLSTC-CL025: 8” (20.3 cm) Clip 1PLSTC-CL050: 10” (25.4 cm) Clip 101118: 6” x 42-1/4” (15.2 cm x 107.3 cm) Skin Assembly (4 per wheel) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 51: Wave Hub Assembly (Overview)

    LOW SIDE WASHER Maintenance Exploded Parts View Wave Hub Assembly (Overview) 102126: Hub Assembly Complete (includes all fasteners) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 52: Wave Hub Assembly (Parts)

    3648: Clamp Half 1NUT-RG436 (2) 1WASHR-FL498 (2) 1FSTNR-HH441 (2) 1WASHR-LC291 (2) 1WASHR-LC456 (4) 1NUT-LC219 (4) 1FSTNR-HH562 (4) 3708: Clamp 101907: Drive Plate Weldment Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 53: Maintenance (Continued)

    Exploded Parts View Wave Hub Assembly (Plastic Waves) 1PLSTC-SW400: Top Cap Half (2) Lower Hub Assembly 1PLSTC-SW100 (9) 1PLSTC-SW300: Bottom Cap Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 54: Misc. Wave Hub Components

    LOW SIDE WASHER Maintenance Exploded Parts View Misc. Wave Hub Components 102024: Drive Plate Assembly 101907: Drive Plate Weldment 101064 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 55: Cleaning Material

    Passenger side or driver side equaling one complete wheel with 44 slots 3BOX XLFPS132RED Welted Cloth, 3 boxes / 132pcs, Blue 1PLSTC-CL025: 8” (20.3 cm) Clip 1PLSTC-CL050: 10” (25.4 cm) Clip Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 56: Appendix A: Ce Information

    Gyro Wrap™ 1MANUL247 Quad Wave Mitter™ 1MANUL633 Low Side Washer 1MANUL858 Top Wheel 1MANUL749 DuraScrubber® 1MANUL080 Chameleon® Arch 1MANUL526 Air Cannon™ 1MANUL008 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

  • Page 57: Appendix B: De-Commissioning (Dismantling And Disposal)

    ENVIRONMENTAL LAW – DO NOT DISPOSE OF BY ADDING TO THE MUNICIPAL WAST STREAM. METAL/OTHER PARTS OF THE SYSTEM: MUST BE RECYCLED AS REQUIRED BY LOCAL ENVIRONMENTAL LAW. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL858...

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