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Laguna Tools CFLUX1 Manual

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Please read and save these instructions. Read carefully before attempting to assemble,
install, operate or maintain the product described. Protect yourself and others by
observing all safety information. Failure to comply with instructions could result in
personal injury and/or property damage! Retain instructions for future reference.
LAGUNA TOOLS
744 Refuge Way Suite 200
Grand Prairie TX 75050
Ph: 800.234.1976
www.lagunatools.com
CFLUX1
Manual
Part No.
© 2016 Laguna Tools, Inc. All rights reserved.

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  • Page 1 Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. LAGUNA TOOLS 744 Refuge Way Suite 200 Grand Prairie TX 75050 Ph: 800.234.1976 Part No. www.lagunatools.com © 2016 Laguna Tools, Inc. All rights reserved.
  • Page 2 Machines sold through dealers must be registered with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna Tools guarantees all new machine sold to be free of manufacturers’ defective workmanship, parts and materials.

  • Page 3: Table Of Contents

    CONTENTS Warranty: Safety: Important Safety Instructions General Safety Rules Wiring Diagrams: Power Connections Unpacking: Assembly: Power Supply Connecting to 220 Volt, single phase Programming Remote Control Operation: Maintenance: Trouble Shooting: Parts Breakdown / Exploded Views: Parts List Specifications: Supplies: 1.5HP Mobile Dust Cyclone Manual...

  • Page 4: Safety

    SAFETY READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions may result in electric shock, fire and/or serious personal injury or property damage! Electronic copies of this manual are available at www.lagunatools.com SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand.

  • Page 5: Important Safety Instructions

    Woodworking (and similar materials) can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the machine. Using the machine with respect and caution will considerably lessen the possibility of personal injury.
  • Page 6 4. Do not use this machine for other than its intended use. If used for other purposes, LAGUNA TOOLS INC., disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
  • Page 7  Lead from lead based paint.  Crystalline silica from bricks, cement and other masonry products.  Arsenic and chromium from chemically treated lumber. Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
  • Page 8 20.Make your workshop child proof with padlocks, master switches or by removing starter keys. 21.Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury. 22.Maintain a balanced stance at all times so that you do not fall or lean against the dust collector.

  • Page 9: General Safety Rules

    GENERAL SAFETY RULES FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY. FOR YOUR OWN SAFETY, READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learn the unit’s application and limitations as well as the specific hazards peculiar to it. KEEP WORK AREA CLEAN.
  • Page 10 Wear respirator. Fine dust that is too small to be caught in the filter will be blown into the ambient air during operation. Always wear a NIOSH-approved respirator during operation and for a short time after to reduce your risk of permanent respiratory damage. Emptying dust.

  • Page 11: Wiring Diagrams

    SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. WIRING DIAGRAMS POWER CONNECTIONS CIRCUIT RESET BOARD Figure 1: Power Connections & Wiring 1.5HP Mobile Dust Cyclone Manual...
  • Page 12 POWER MOTOR Figure 2: Internal Wiring CORD CORD DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS. MOTOR SPECIFICATIONS Your machine is wired for 110 volts, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the "OFF" position. An (appx.) 8’ cord is included, a “plug”...
  • Page 13 1. This appliance must be connected to a grounded metal, permanent wiring system; or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment-grounding terminal or lead on the appliance. The installer, such as a qualified electrician, cut (or bend over) and insulate the grounding conductor from a field wiring supply cable.
  • Page 14 The voltage conversion procedure consists of rewiring the motor, rewiring the circuit board to 220V, and replacing the overload protector. The overload protector (part # PDCCF15110-220-OV) can be purchased by contacting Laguna Tools Customer Service by calling (800) 332-4094 or via email: customer_service@lagunatools.com...
  • Page 15 4. Remove the 25A overload protector from the front control panel by first removing the two connectors. Replace with the 15A overload protector and close the control panel. 5. CHANGE MOTOR WIRING TO 220V 5.1. After completing the 220V switch assembly; you must re-wire the motor to 220V voltage.
  • Page 16 This Machine i s p r e w i r e d f o r 1 1 0 V . If planning to operate the machine at 220V, you must rewire the motor at the junction box and switch box. Contact Laguna Tools at Lagunatools.com 1.5HP Mobile Dust Cyclone Manual...
  • Page 17 FUNCTION ON/OFF Switch On board circuit breaker Power Cord Motor Cord Figure 3: High Frequency Remote Control Receiver and Manual Switch Requires a 12V, type 27A alkaline battery. ON button OFF button *Remote set button *Used to match up hand-held control with the remote switch Figure 4: Hand-Held Remote Control 1.5HP Mobile Dust Cyclone Manual...
  • Page 18 PROGRAMMING THE REMOTE CONTROL Programming should be completed after machine assembly. See pages 34 & 35. Receiver set button Figure 5: Receiver Set Button 1.5HP Mobile Dust Cyclone Manual...

  • Page 19: Unpacking

    UNPACKING Your 1.5HP Mobile Dust Cyclone comes packed in a single box. Before attempting to assemble this machine, follow these directions for unpacking: 1. Carefully cut the banding straps and remove them from the box. 2. Cut along the tape line at the top of the box. 3.

  • Page 20: Assembly

    NOTE: YouTube assembly video available; C|Flux Cyclone Dust Collection Setup | Laguna Tools ASSEMBLY This step requires two adults. This 1.5 HP Mobile Dust Cyclone is heavy,...
  • Page 21 2. Remove the base which has been bolted to the (3) top upright supports, Fig. 8). Figure 8: Removing base 3. Turn base upside-down and attach the (4) 3” casters to the underside of the base using (16) 5/16” x 3/4” hex bolts and (16) 5/16” x 18 flat washers. Figure 9: Attaching casters 1.5HP Mobile Dust Cyclone Manual...
  • Page 22 4. Turn the base over with it standing on the (4) 4” casters and secure the three lower upright support panels using (6) 3/8” x 3/4” hex bolts and (6) 3/8” x 7/8” flat washers. Each lower upright support panel is identified for its specific location. A –...
  • Page 23 6. Secure the (3) upright support reinforcement plates using (12) 5/16” x 3/4” hex bolts and (12) 5/16” x 1” flat washers. Figure 12: Securing plates 7. With the help of another person, lift the unit up carefully and rotate to the right-side-up with the motor on top and the wheels at the bottom.
  • Page 24 8. Secure the lower triangular support plate to the base using (2) 5/16” x 3/4” hex bolts and (2) 5/16” x 1” flat washers. Follow the same steps for the opposite side. Figure 14: Securing lower triangular support plate 9. Slide the Foot pedal bar into the opening on the lower upright support panel. Make sure the end of the bar is on the inside of the triangular support plate.
  • Page 25 10. Secure the foot pedal support to the lower upright support panel using (4) 5/16” x 1/2” carriage bolts, (8) 5/16” x 1” flat washers and (4) 5/16” hex nuts. Next secure the foot pedal bar to this support using (4) 5/16” x 1-3/4” hex bolts, (8)5/16”...
  • Page 26 12. Attach the two ends of the Octagon foot pedal to the nut on the foot peddle Figure 18: Attaching ends of foot pedal to foot pedal bar 13. Secure the topping to the nut on the foot pedal bar. Follow this step on the opposite side.
  • Page 27 14. Secure the topping with (2) M8 x 30mm hex bolts. Figure 20: Securing topping 15. Align the bolt hole on the movable supporting brace on the foot pedal bar with the bolt hole on the octagon foot pedal. Figure 21: Aligning support brace and foot pedal 1.5HP Mobile Dust Cyclone Manual...
  • Page 28 16. Secure the movable supporting brace on the foot pedal bar with the octagon foot pedal using (2) 3/8” x 13/16” hex bolts. Make sure the bolt head is on the inside of the octagon handle. Adjust the tightness of this bolt accordingly.
  • Page 29 18. Apply foam tape to the cone flange before attaching the drum lid. Secure the Octagon drum lid to the cyclone funnel using (6) 5/16” x 3/4” hex bolts, (12) 5/16” x 1” flat washers and (6) 5/16” hex nuts. Make sure to first attach all the bolts The lid will turn when the bolts have not been tightened before tightening.
  • Page 30 20. Assemble the Octagon drum by connecting the two panels with (12) M4 x 12mm sheet metal screws Figure 26: Assembling Octagon drum panels 21. Attach each of the two side plates to the drum by fastening with three ¼” x ½”...
  • Page 31 Place the Octagon base panel with casters on the bottom of the drum and secure using the remaining M3 x 6mm Truss head Philips flat point screws and M3 cap nuts. There will be two places you cannot use the M3 x 6mm Truss head Philips flat point screws and M3 cap nuts.
  • Page 32 24. Attach the handles to the top and bottom end on the front panel with the window display using (4) flat head Philip bolt, (4) 5/16” x 7/8” flat washers and (4) 5/16” hex nuts. Figure 30: Attaching handles Attach the rubber gasket to the top inner edges of the Octagon drum. The wider end of the gasket goes up.
  • Page 33 Figure 31: Attaching gasket to Octagon drum 26. Insert the plastic debris collection bag inside the Octagon drum. Open and spread out the plastic bag to the corners and edges Figure 32: Inserting plastic debris collection bag Assemble drum insert and place it inside over the plastic bag in the Octagon drum.
  • Page 34 28. Lift the foot pedal bar. Align the Octagon drum window to the center point of the drum lid and push the drum in. Lower the foot pedal bar to seal the drum for normal machine operation. Figure 34: Placing collection drum left right Confirm when aligning the drum that both the...
  • Page 35 31. Install the Switch Box to the switch plate on the motor using (4) 1/4” x 3/4” hex bolts, (4) 1/4” x 1” flat washers and (4) 3/8” lock washers. Figure 37: Installing Switch 32. All the assembly steps have been completed. Serial # Plate Figure 38: CFLUX1 complete 1.5HP Mobile Dust Cyclone Manual...

  • Page 36: Power Supply

    POWER SUPPLY Power Supply Circuit Requirements The power source circuit for your machine must be g r o u n d e d and r a t e d f o r the a m p e r a g e given below. Never replace a circuit breaker on an existing circuit with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes.
  • Page 37 FUNCTION ON/OFF Switch On board circuit breaker Power Cord Motor Cord Figure 39: Manual Switch with High Frequency Remote Control Receiver Requires a 12V, type 27A alkaline battery. ON button OFF button Not Applicable *Remote reset button *Used to match up a new hand-held control with the remote switch Figure 40: Hand-Held Remote Control 1.5HP Mobile Dust Cyclone Manual...

  • Page 38: Programming Remote Control

    PROGRAMMING THE REMOTE CONTROL 1. Confirm the machine is connected to a working outlet before programming the remote control. 2. Press and hold the Receiver “set” button (Fig. 40) on the bottom of the ON/OFF control box until you hear beeping. 3.

  • Page 39: Maintenance

    MAINTENANCE CLEANING THE FILTER To ensure proper operation of this Mobile Dust Cyclone, the HEPA canister filter must have adequate air flow. This means the filter must be regularly maintained by carefully blowing the filter clean using compressed air and an air gun to release built-up particulates trapped between the filter pleats.
  • Page 40 Figure 42: Releasing collection bag clamp 2. Remove the bolt and washer from the bottom, center of the flap pivot assembly using a 12mm wrench. Figure 43: Removing flap pivot bolt (from underneath) 3. While supporting the canister filter assembly from the bottom, release the spring-loaded band clamp from the top of the canister filter assembly.
  • Page 41 Figures 45-46: Disassembling canister for cleaning 4. Remove the canister filter by carefully lowering the canister. Be careful to tilt the top of canister, if necessary, to clear the paddle branches. 5. With the canister filter removed use a compressed air gun to thoroughly clean between the pleats, both inside and outside.
  • Page 42 EMPTYING THE DRUM Periodically inspect the contents of the drum and empty as needed. To inspect the contents of the drum: 1. Raise the drum foot peddle bar to lower the drum to the floor. 2. Roll it away from the machine, inspect and empty as needed. ROUTINE INSPECTION It is a good idea to routinely inspect all quality woodworking tools in order to keep them in optimum condition.

  • Page 43: Troubleshooting

    TROUBLESHOOTING Symptom Possible Cause Possible Solution Machine Power supply switched Ensure power supply is ON and does not OFF or is faulty. has the correct voltage. start or a breaker Wall fuse/circuit breaker Ensure adequate circuit size; trips. is blown/tripped. install inlet restrictor, replace weak breaker.
  • Page 44 Loud, Machine is on uneven Stabilize on a flat surface. repetitive surface. noise, or excessive Damaged/Unbalanced Inspect impeller for dents, vibration impeller. bends, loose fins. Replace if coming from needed. cyclone Loose connections. Check and re-tighten all fasteners. Replace the motor and Impeller is loose.

  • Page 45: Parts Breakdown / Exploded Views

    Parts Breakdown Figure 47: Main unit 1.5HP Mobile Dust Cyclone Manual...
  • Page 46 SECTION A (Close up view) Figure 48: Fan, Motor & Switch 1.5HP Mobile Dust Cyclone Manual...
  • Page 47 SECTION B (Close up view) Figure 49: Cyclone, Canister & Barrel 1.5HP Mobile Dust Cyclone Manual...
  • Page 48 SECTION C (Close up view) Figure 50: Panels & Lock 1.5HP Mobile Dust Cyclone Manual...
  • Page 49 SECTION D (Close up view) Figure 51: Barrel & insert 1.5HP Mobile Dust Cyclone Manual...

  • Page 50: Parts List

    Parts List Part Number Part Name Ref # Description PDCCF15110-1 MOTOR 1.5HP/110V//60Hz/1Ph PDCCF15110-1A MOTOR GASKET PDCCF15110-2 MOTOR SUPPORT BASE 5/16” x 5/8” PDCCF15110-2A HEX LOCK BOLT PDCCF15110-2B FLAT WASHER 3/8” x 7/8” PDCCF15110-2C HEX BOLT 3/8” x 1” PDCCF15110-2D HEX NUT 3/8”...
  • Page 51 Part Number Part Name Ref # Description 5/16” x 3/4” PDCCF15110-10O FLAT WASHER PDCCF15110-10P HEX NUT 5/16” PDCCF15110-11 FOOT PEDDLE BAR PDCCF15110-11A PLUG 25, 25 PDCCF15110-11B HEX BOLT 3/8” x 1-13/16” PDCCF15110-11D MOVEABLE SUPPORT BRACE 208, 20, 21 PDCCF15110-11E HEX LOCK NUT 3/8”...
  • Page 52 Ref # Part Number Part Name Description PDCCF15110-16U HEX BOLT 5/16” x 3/4” PDCCF15110-16F FLAT WASHER 5/16” x 3/4” PDCCF15110-16G HEX NUT 5/16” PDCCF15110-16HV2 OCTAGON DRUM BACK PANEL PDCCF15110-16K LEFT SIDE PLATE PDCCF15110-16L RIGHT SIDE PLATE PDCCF15110-16M CARRIAGE BOLT 1/4” x 1/2” PDCCF15110-16N FLAT WASHER 1/4”...
  • Page 53 Ref No Part number Part Name Description PDCCF15110-22C Ø20mm GEAR PDCCF15110-22D HEX BOLT 1/4” x 3/4” PDCCF15110-22E 1/4” x 3/4” FLAT WASHER PDCCF15110-22F Ø70, Ø20.5, 7t BEARING PDCCF15110-22G SEAL PDCCF15110-23V2 ROTATION SHAFT PDCCF15110-23A HEX BOLT 1/4” x 5/8” PDCCF15110-23B FLAT WASHER 1/4”...

  • Page 54: Specifications

    SPECIFICATIONS: CFLUX1 Motor Specs: 1.5 HP Electrical Specs: 110V/220V / 60Hz / 1PH / 3450 RPM Running AMP (with 6” inlet) 18.8A at 110V; 9.4A at 220V Air Volume: 900CFM (cubic feet per minute) Max. static pressure 9 Inches of water Fan size Ø...
  • Page 55 1.5HP Mobile Dust Cyclone Manual...
  • Page 56 LAGUNA TOOLS 744 Refuge Way Suite 200 Grand Prairie TX 75050 Ph: 800.234.1976 www.lagunatools.com 090721 REV2021.09 1.5HP Mobile Dust Cyclone Manual...

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