Laguna Tools PFLUX2 Manual
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Laguna Tools PFLUX2 Manual

Laguna Tools PFLUX2 Manual

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OPERATING AND PARTS MANUAL
PFLUX2 &
Mobile Dust Cyclone Collectors
Please read and save these instructions. Read carefully before attempting to assemble,
install, operate, or maintain the product described. Protect yourself and others by
observing all safety information. Failure to comply with instructions could result in
personal injury and/or property damage! Retain instructions for future reference.
LAGUNA TOOLS
744 Refuge Way Suite 200
Grand Prairie TX 75050
Ph: 800.234.1976
www.lagunatools.com
PFLUX3 Next Generation
Part No.
© 2021 Laguna Tools, Inc. All rights reserved.

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Summary of Contents for Laguna Tools PFLUX2

  • Page 1 Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. LAGUNA TOOLS 744 Refuge Way Suite 200 Grand Prairie TX 75050 Ph: 800.234.1976 Part No. www.lagunatools.com © 2021 Laguna Tools, Inc. All rights reserved.
  • Page 2 Thank you for investing in a Laguna Tools PFLUX2 or PFLUX3 cyclone dust collector. This cyclone is one of a family of unique machines proudly offered by Laguna Tools. Every Laguna machine is engineered for years of dependable service. Please feel free to contact Laguna Tools if you have a question or suggestion.

  • Page 3: Table Of Contents

    CONTENTS Warranty: Safety: Important Safety Instructions General Safety Rules Wiring Diagrams: Power Connections Power Supply Programming Remote Control: Unpacking: Assembly: Power Supply: Operation: Maintenance: HEPA Filter Replacement Trouble Shooting: Parts Breakdown / Exploded Views: Parts List Specifications: Supplies: Mobile Dust Cyclone Manual...

  • Page 4: Warranty

    Warranty Registration Register your machine at https://lagunatools.com/policies/warranty/ To prevent voiding this warranty, all products sold must be registered within thirty (30) days of receiving the product. Registering the product will enable the original purchaser to receive notifications about important product changes, receive customer service, and be able to file a warranty claim against defective workmanship, parts, or materials.

  • Page 5: Important Safety Instructions

    Woodworking (and similar materials) can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the machine. Using the machine with respect and caution will considerably lessen the possibility of personal injury.
  • Page 6 4. Do not use this machine for other than its intended use. If used for other purposes, LAGUNA TOOLS INC., disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
  • Page 7 • Lead from lead-based paint. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
  • Page 8 20.Make your workshop child proof with padlocks, master switches or by removing starter keys. 21.Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury. 22.Always maintain a balanced stance so that you do not fall or lean against the dust collector.

  • Page 9: General Safety Rules

    GENERAL SAFETY RULES FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY. FOR YOUR OWN SAFETY, READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learn the unit’s application and limitations as well as the specific hazards peculiar to it. KEEP WORK AREA CLEAN.
  • Page 10 Wear respirator. Fine dust that is too small to be caught in the filter will be blown into the ambient air during operation. Always wear a NIOSH-approved respirator during operation and for a short time after to reduce your risk of permanent respiratory damage. Emptying dust.

  • Page 11: Wiring Diagrams

    surrounding area where the machine is operated—excessive dust buildup on overhead lights, heaters, electrical panels, or other heat sources will increase the risk of fire. SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. WIRING DIAGRAMS POWER CONNECTIONS Figure 1: Power Connections &...
  • Page 12 CONTROL PANEL Figure 1A: Control Panel Mobile Dust Cyclone Manual...
  • Page 13 SECONDARY JUNCTION BOX Figure 2: Internal Wiring DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS. MOTOR SPECIFICATIONS Your machine is wired for 220 volts, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the "OFF" position. An (appx.) 8’ cord is included, a “plug”...

  • Page 14: Power Supply

    If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one. Full Load amperage Draw PFLUX2 (2HP/220V/60HZ/Single phase) Amp draw at 220V ....14 Amps PFLUX3 (3HP/220V/60HZ/Single phase) Amp draw at 220V ....22 Amps Power Supply Circuit Requirements The power source circuit for your machine must be g r o u n d e d and r a t e d f o r the a m p e r a g e given below.

  • Page 15: Programming Remote Control

    FUNCTION Full drum detection HEPA Filter detection *includes sound alert. ON/OFF button to illuminate drum ON/OFF Switch Receiver SET button On board circuit breaker Override Figure 3: High Frequency Remote Control Receiver and Manual Switch HEPA Filter detection – will illuminate when filter cleans (automatic cleaning/override) Full drum detection –...

  • Page 16: Unpacking

    1. Confirm the machine is switched ON before programming the remote control. 2. Press the black set button on the bottom of the remote switch until you hear two beeps. 3. Press the Remote set button on your handheld controller simultaneously with the black button until you hear three beeps to complete the set up.
  • Page 17 L. Collection bag for drum (3) Intake Reducer (8” by 6”) PFLUX2 only M. Cyclone funnel AA. Intake adapter (6” by 4” x 2 ports) PFLUX2 only N. Cyclone barrel AB. Intake adapter (8” by 4” x 3 ports) PFLUX3 only O.

  • Page 18: Assembly

    For your own safety, do not connect the machine to the power source until the machine is completely assembled. Please also make sure that you read and understand the entire instruction manual. ASSEMBLY TIME ESTIMATE 5 to 6 hours Visit the Laguna Tools Video page for setup assistance. Mobile Dust Cyclone Manual...
  • Page 19 1. Remove (2) 5/16” x 5/8” hex bolts on the motor plate (shown by red arrow). Install (2) 5/16” eye bolts (not supplied) on the motor plate. With the help of another person, lift the upper cyclone assembly using a forklift. Make sure to hold the opposite side of the dust chute to prevent swaying while lifting the assembly up.
  • Page 20 With the help of another person lift the upper cyclone carefully assembly high enough to place on stands that you have completed in steps 3 and 4. Take note on precisely positioning the upper cyclone assembly onto the three lower upright supports. Using (6) 5/16”...
  • Page 21 8. Attach the intake cylinder to the dust chute using (4) 5/16”x5/8” hex spring bolts. Then, attach the cyclone barrel onto the dust chute using (12) 5/16”x3/4” hex bolts and (12) 5/16”x18x2mm flat washers followed by attaching the cyclone funnel to the barrel using (12) 5/16”x3/4”...
  • Page 22 11. Take the (2) filter cleaning arms and assemble to the filter rotation shaft using (4) 1/4”x5/8” hex bolts, (8) 1/4” flat washers, and (4) 1/4” hex nuts 12. Insert the filter rotation shaft assembly into the HEPA filter from the top opening.
  • Page 23 15. Attach the canister filter end cap to the canister filter using the (4) latches. Cover the 4” hook up with the 4” rubber plug. 16. Secure the lower triangular support plate to the base using (2) 5/16”x3/4” hex bolts and (2) 5/16”x18x2mm flat washers.
  • Page 24 19. Secure the top end of the foot pedal bar to support bracket using (4) 5/16”x1-3/4” hex bolts, (8)5/16”x18x2mm flat washers and (4) 5/16” hex nuts. Make sure the foot pedal bar is pushed all the way to the end of the support bracket (indicated by yellow arrows).
  • Page 25 23. Secure the topping to the nut on the foot peddle bar using (1) M8x30mm hex bolt. Follow this step on the opposite side. 24. Secure the movable supporting Octagon foot pedal brace on the foot pedal bar with the octagon foot pedal using (2) 3/8”x21mm hex bolts.
  • Page 26 27. Attach the full drum detection sensor to the opening on the drum Bottom end of sensor lid located behind the cyclone funnel. When securing the sensor make sure the end of the sensor is no longer than the drum lid rim. If it extends beyond the rim, detection will not function correctly.
  • Page 27 31. Attach the handles to the top and bottom end on the front panel with the window display using (4) flat head Philip bolt, (4) 5/16” x 7/8” flat washers and (4) 5/16” hex nuts. Note that the head of the Philips bolt must be inserted from the handle with the hex nut and washer on the inside of the drum.
  • Page 28 DO NOT SKIP THIS STEP! Silicone 35. Once completing the assembly, keep the drum laying on its side to apply silicone to the inside of the drum including the base and the top rim of the drum before the rubber seal has been attached to seal and prevent air leakages.
  • Page 29 39. Lift the foot pedal bar. Align the Octagon drum window to the center point of the drum lid and push the drum in. Lower the foot pedal bar to seal the drum tight for normal machine operation. 40. Make sure when aligning the drum that both the left and right- side lift plates are over the topping on the foot pedal bar assembly...

  • Page 30: Power Supply

    43. Install the intake splitter. For the PFLUX2 install the 8” by 6” reducer or 8” by 4” x 2 ports to the intake using (3) M4 x 12mm sheet metal screws. Attach the rubber caps to each 4” port.

  • Page 31: Operation

    MAINTENANCE CLEANING THE FILTER The PFLUX2 and PFLUX3 is equipped with auto clean; every 10 minutes for 10 seconds one direction and another 10 seconds the other direction. The cleaning will continue for one cycle (10 seconds clockwise, 10 seconds counterclockwise after the machine is turned OFF.

  • Page 32: Hepa Filter Replacement

    1. Keep the cyclone switched ON and operating, open both sides of the Canister filter shield doors. Connect the 4” flex hose from the cyclone to the 4” hook up on the canister end cap. Figure 7: Cleaning Filter 2. While the cyclone is collecting the dust from inside the canister end cap, use compressed air and an air gun and blow the outer surface of the canister.
  • Page 33 DISCONNECT MACHINE FROM POWER! REMOVING THE CANISTER FILTER 1. Release the spring-loaded band clamp at the bottom of the canister filter and remove the plastic bag. Figure 8: Releasing filter clamp 2. While supporting the canister filter assembly from the bottom, release the spring- loaded band clamp from the top of the canister filter assembly.

  • Page 34: Troubleshooting

    5. With the canister filter removed use a compressed air gun to thoroughly clean between the pleats, both inside and outside. RE-ASSEMBLING THE CANISTER FILTER AFTER CLEANING 6. With the aid of another person, carefully re-insert the canister filter repeating step 1,2,3 and 4 in reverse.
  • Page 35 Excessive Loose component. Inspect and tighten all bolts/nuts. vibration or noise during Loose or broken motor Tighten or replace as needed. operation. mount. Motor fan hitting fan cover. Check fan and cover; replace as needed. Bad motor bearings. Rotate shaft manually, check for grinding (noise) or loose shaft, replace bearings if needed.
  • Page 36 CIRCUIT BOARD RELACEMENT PFLUX 2 & PFLUX 3 READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage. Before removing any parts, turn OFF the machine and remove the power source.
  • Page 37 Use pliers to carefully remove these two pins. The connectors may get damaged if pulled by force. Figure 11: Control Box with cover removed Remove the motor and power cord connectors on the Terminal Block. Loosen the four bolts (circled in red, below) holding the (black) Mounting Plate to the Control Box. Remove the Mounting Plate with Circuit Board and Terminal Block from Control Box.
  • Page 38 Install the new Mounting Plate (with new Circuit Board & Terminal Block attached) into the Control Box using the four screws from the previous installation. Figure 13: Circuit Board (New Gen 2, V3) Attach all connectors to Circuit Board according to wiring diagram and reference below. Re-connect power cord and motor cord to Terminal Block according to wiring diagram(s).

  • Page 39: Parts Breakdown / Exploded Views

    OLD WIRING DIAGRAM Figure 14: Wiring Diagram with earlier (Gen 1) circuit board NEW WIRING DIAGRAM WITH OLD WIRE CONNECTIONS Parts Breakdown Figure 15: Wiring Diagram with new (Gen 2, V3) Circuit Board Mobile Dust Cyclone Manual...
  • Page 40 EXPLODED VIEWS & PARTS 山富機械公司 2021.10.14 出圖章 SECTION A (Close up view) Mobile Dust Cyclone Manual...
  • Page 41 SECTION B (Close up view) Mobile Dust Cyclone Manual...
  • Page 42 SECTION C (Close up view) Mobile Dust Cyclone Manual...
  • Page 43 SECTION D (Close up view) Mobile Dust Cyclone Manual...
  • Page 44 Mobile Dust Cyclone Manual...
  • Page 45 FLAT WASHER PDCPF22201-10G HEX NUT 5/16” 1/4”x19x1mm PDCPF22201-2K HEX LOCK NUT 3/8" PDCPF22201-10H TOP UPRIGHT SUPPORT ONE DOT (1A) PDCPF22201-3 FAN 14.5” (PFLUX2 ONLY) PDCPF22201-10IV2 LOWER UPRIGHT SUPPORT ONE DOT V2.2021 PDCPF32201-3 FFAN 15.5” (PFLUX3 PDCPF22201-10J UPRIGHT SUPPORT ONLY) REINFORCEMENT PLATE...
  • Page 46 Part Number Description Part Number Description PDCPF22201-11F SPRING 42mm x 242mm PDCPF22201-15K SWIVEL CASTER PDCPF22201-11G SKID BLOCK PDCPF22201-16V2 OCTAGON DRUM FRONT PANEL V2.2021 PDCPF22201-11H OCTAGON DRUM FOOT PDCPF22201-16A FLAT HEAD PHILIP BOLT PEDAL 5/16”x3/4” PDCPF22201-11J TOPPING 24mm x 30mm PDCPF22201-16B HANDLE PDCPF22201-11K HEX BOLT M8x30mm...
  • Page 47 Part Number Description Part Number Description PDCPF22201-18B FOAM TAPE 3 x 6mm x PDCPF22201-24B WINDOW PDCPF22201- CYCLONE FUNNEL PDCPF22201-24C FOAM TAPE 5x20mm x1.5M 18DV2 V2.2021 PDCPF22201-18E FLAT WASHER PDCPF22201-24D LATCH #98 5/16”x18x2mm PDCPF22201-18F HEX BOLT 5/16” x 3/4” PDCPF22201-24E SHEET METAL BOLT 3/16”x3/8”...
  • Page 48 Part Number Description Part Number Description PDCPF22201-31I FLAT WASHER PDCPF22201-43C ROUND HEAD BOLT 1/4”x19x1mm M4x10mm PDCPF22201-31J CANISTER FILTER SHIELD PDCPF22201-43D PHILIP HD BOLT M4x6mm PDCPF22201-31K HEX BOLT 1/4”x3/4” PDCPF22201-43E BUZZER SUPPORT PLATE PDCPF22201-31L FLAT WASHER PDCPF22201-43F PHILIP HD BOLT M4x6mm 1/4”x19x1mm PDCPF22201-32V2 DRUM INSERT V2.

  • Page 49: Specifications

    SPECIFICATIONS Model PFLUX2 PFLUX3 Motor Specs: 2 HP 3 HP 220V / 60Hz / 1PH / 3450 RPM 220V / 60Hz / 1PH / 3450 RPM Electrical Specs: Running AMP (6” inlet) 14A at 220V (8” inlet) 22A at 220V...
  • Page 50 © 2021 Laguna Tools 120221 Mobile Dust Cyclone Manual...

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Pflux3

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