Related Manuals for Tuchel PROFI 660
Summary of Contents for Tuchel PROFI 660
- Page 1 Operating Manual Sweeper 59000.0315.0000.00.001-02 Read and observe this operating 10.2015 manual before first usage! Printed in Germany Keep for future reference!
- Page 3 Introduction Dear Customer, You have decided on a quality product from the comprehensive product range from Tuchel Maschinenbau GmbH. We thank you for your confidence in us. When unpacking this sweeper, check for transport damage or missing parts! Check for the completeness of the delivered sweeper including the ordered special equipment on the basis of the delivery note.
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Page 4: Table Of Contents
StVZO equipment ....................3-22 3.2.6 Water spraying system ..................3-22 Coupling and uncoupling the sweeper ............4-23 First installation ........................ 4-23 Attachment of PROFI 660 sweeper ................. 4-24 4.2.1 Quick hitch attachment ..................4-25 4.2.2 Three-point linkage ....................4-26 4.2.3 Fork tines attachment .................. - Page 5 Table of contents 4.3.5 Emptying the dirt collector ................... 4-33 4.3.6 Free-sweeping ..................... 4-34 4.3.7 Lateral adjustment for free-sweeping operation ..........4-35 4.3.8 Adjust the sweeping width ................... 4-36 Disassembly ........................4-37 4.4.1 Quick hitch attachment ..................4-38 4.4.2 Three-point linkage ....................4-38 4.4.3 Fork tines attachment ..................
- Page 6 Alphabetical index Adjust the sweeping width ......4-36 Warning instructions ........2-16 Attachment to sweeper ......4-24 Workshop work ..........2-9 Basic safety instructions ......2-11 Cleaning, servicing and maintenance ..2-15 Disassembly of the sweeper ...... 4-37 Explanation of the warning instructions ..2-17 Free-sweeping ...........
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Page 7: General
The PROFI 660 sweeper is suitable as a free-sweeping base machine and thus for cleaning large fixed surfaces. -
Page 8: Conformity Declaration
As defined by the EU Directive for Machines 2006/42/EG Manufacturer: Tuchel Maschinenbau GmbH Holsterfeld 15 D-48499 Salzbergen Herewith declares that the machine described as follows: Make: PROFI 660 sweeper Type: 1552 Machine No: ........Is in conformity with the determinations of the following EU Directives: ... -
Page 9: Information For Queries And Orders
1.2.4 Information for queries and orders Should there be a need for a spare parts or accessories order, please provide the type designation, serial no. and the year of manufacture of the PROFI 660 sweeper. Address: see manufacturer's address Tel:... -
Page 10: Loading Information
Electro hydr. folding side brush 1.2.8 Intended purpose The PROFI 660 sweeper is a machine that can be set into motion by means of a hydraulic circuit and due to the adaptation to the corresponding carrier vehicle. Its purpose is the cleaning of fixed surfaces with normal soiling. -
Page 11: Technical Datasheet
GeneralCleaning, servicing and maintenance 1.2.9 Technical datasheet Technical data PROFI 660 2.00 2.30 2.60 2.80 A = working width straight 2000 2300 2600 2800 B = overall width straight 2230 2530 2830 2990 C = working width at 20° angle setting... - Page 12 General...
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Page 13: Safety Information
Safety informationCleaning, servicing and maintenance Safety information This chapter contains important information for the owner and the user for safe and interruption-free operation of the sweeper. Observe all the safety instructions in this operating manual! Most accidents are caused by not observing simple safety rules. By observing all the safety instructions of this operating manual, you are contributing to accident prevention. -
Page 14: Organisational Measures
Safety information Organisational measures The operating manual: Should always be kept at the place of use of the sweeper! Must be freely available at all times for operator and service personnel! 2.2.1 Obligations of the owner The owner is obligated: ... -
Page 15: Qualifications Of The Persons And Exercised Activities
Safety informationCleaning, servicing and maintenance 2.2.3 Qualifications of the persons and exercised activities Only trained and instructed persons may work with the sweeper. The owner must clearly define the responsibilities of the persons for the operation, servicing and maintenance. A person in training may only work with the sweeper under the supervision of an experienced person. -
Page 16: Product Safety
Safety information Product safety 2.3.1 Safety-oriented operation of the sweeper The sweeper may only be operated by a person from the driver's position of the machine when there is nobody in the danger area of the machine. For this reason, take note of the Chapter "Safe working", Page 2-7. -
Page 17: Guarantee And Liability
Safety informationCleaning, servicing and maintenance 2.3.5 Guarantee and liability Fundamentally our "General condition of sales and delivery" apply. These have been handed to the owner at the latest with the closing of the contract. Guarantee and liability claims for personal injury and damaged objects are excluded when the following occurs: ... - Page 18 Safety information Ensure that the following values are not exceeded when coupling the sweeper to the front attachment of the machine: The machine’s permissible overall weight The machine’s permissible axle loads The machine’s permissible support load at the point of coupling ...
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Page 19: Hydraulic System
Safety informationCleaning, servicing and maintenance There are squashing and cutting points on external force operated (e.g. hydraulic) moving parts of the sweeper! You must only activate external-force operated parts of the sweeper when there is no person present in the hazard area of the sweeper! ... -
Page 20: Sweeper
Safety information Before working on the hydraulic system: Lower the sweeper Secure raised movable parts of the sweeper against inadvertent sinking De-pressurise the hydraulic system Switch off engine of the machine Pull up the hand brake ... -
Page 21: Cleaning, Servicing And Maintenance
Safety informationCleaning, servicing and maintenance 2.4.3 Cleaning, servicing and maintenance Carry out the defined works for cleaning, servicing and maintenance at the proper times. Secure the machine and sweeper against inadvertent starting and rolling before the sweeper is cleaned, serviced or maintained! ... -
Page 22: Warning Instructions And Instructions
Safety information DANGER DANGER Characterises an immediate danger with high risk that can cause very serious injury (loss of limbs or long term injury) or may be fatal if not avoided. With the non-observance of the safety instructions marked with "DANGER"... -
Page 23: Warning Instructions
Safety informationCleaning, servicing and maintenance 2.6.1 Warning instructions A warning instructions consists of 2 pictograms: (1) Pictogram for describing the danger The pictogram shows the pictured description of the danger surrounded by a triangular safety symbol (2) Pictogram for avoiding the danger The pictogram shows the pictured description of avoiding the danger. - Page 24 Safety information Order number and explanation Warning instructions 40000340 Read and observe the operating manual and safety instructions before using the sweeper! 40000342 Keep well away when lowering the machine! Warn persons and animals to stay away from the danger area. ...
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Page 25: Product Description
Product descriptionCleaning, servicing and maintenance Product description This chapter contains: Comprehensive information as to the construction of the sweeper. The names of the individual components. Read this chapter possibly directly at the sweeper. This is the best way to become familiar with the sweeper. -
Page 26: Description Of Product And Accessories
For settling the dust with 200 litre water tank and 12 V (24 V) run-dry pump. Hydr. side adjustment: Slant setting the PROFI 660 sweeper by means of a hydraulic cylinder. A double-acting h control circuit is needed and the carrier vehicle. ... -
Page 27: Sweeper Roller
Optional also 250 x 80 mm. Fig. 3.3 3.2.3 Inclination The inclination occurs via a double- acting hydraulic cylinder or by means of mechanical inclination. The PROFI 660 sweeper machine can thus be swung 20° to the left or right. Fig. 3.4 3-21... -
Page 28: Arrangement Of Roller Floating Tunnel
Product description 3.2.4 Arrangement of roller floating tunnel The NUTR 40 arrangement of roller floating tunnel makes a height compensation of +/- 100 mm. Pendular compensation = 20° Level compensation = +/- 5° Fig. 3.5 3.2.5 StVZO equipment StVZO equipment 12 or 24 Volts Warning flag holders and/or side marker lamps with LED illumination. -
Page 29: Coupling And Uncoupling The Sweeper
See Page 2-4. First installation In the first installation of the water spray system or lighting equipment on the PROFI 660 sweeper, it is necessary to install the switchbox in a suitable position in the carrier vehicle ... -
Page 30: Attachment Of Profi 660 Sweeper
Coupling and uncoupling the sweeper Attachment of PROFI 660 sweeper Danger of squashing and pushing of persons can occur if persons are WARNING present between machine and sweeper during coupling and uncoupling! Warn persons out of the danger area between machine and sweeper before moving to the sweeper. -
Page 31: Quick Hitch Attachment
Check for dirt and clean if necessary. Move carrier vehicle up to 300 mm to the PROFI 660 sweeper. Lower the locating bolts of the carrier vehicle under the locating opening (1) of the PROFI 660 sweeper ... -
Page 32: Three-Point Linkage
Check three-point linkage for dirt and clean if necessary. Move carrier vehicle up to 300 mm to the PROFI 660 sweeper. Mount pin diameter (1) or (2) according to the mounting... -
Page 33: Fork Tines Attachment
Coupling and uncoupling the sweeperCleaning, servicing and maintenance 4.2.3 Fork tines attachment The safety regulations from chapter 4.2 apply. Check fork tines attachments and fork tines for dirt and clean if necessary. Set distance (1) of the fork tines before moving into the carrier vehicle! ... -
Page 34: Operation
Swing side brush (Fig 4.8) upwards and secure (1). Set machine straight (see Chapter 4.3.7). Transport with attached sweeper Raise PROFI 660 sweeper and secure the operating lever of the sweeper in the carrier vehicle against inadvertent activation. Fig. 4.8 4-28... -
Page 35: Start-Up
Coupling and uncoupling the sweeperCleaning, servicing and maintenance 4.3.2 Start-up The safety regulations from chapter 4.2 apply. With free-sweeping PROFI 660 sweeper, place the two supports (Fig 4.9) upwards and secure with tommy screw. Maximum moving or sweeping speed is 6 km/h. - Page 36 Coupling and uncoupling the sweeper Position of the sweeper when in use in front of the carrier vehicle. Lower sweeper until the two or three swinging rolls (4) make contact with the ground. The take up arrangement must be vertical to the ground.
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Page 37: Set / Adjust Side Brush
Coupling and uncoupling the sweeperCleaning, servicing and maintenance 4.3.3 Set / adjust side brush The safety regulations from chapter 4.2 apply. Take the inherent weight of the side brush into account when adjusting. The outrider (1) lies on the pin (2) when the sweeper is 3 - 6 cm above the ground. -
Page 38: Speed Setting
The adjustment of the roll brush of the PROFI 660 sweeper with a 3-way current regulation valve and sweeping brush servo control occurs at the set-screw (1) of the current regulating valve (2). -
Page 39: Emptying The Dirt Collector
When emptying the dirt collector this filling height flap oscillates out of the emptying region. Raise the PROFI 660 sweeper. Fig. 4.20 When emptying, no one should be under the machine. ... -
Page 40: Free-Sweeping
Coupling and uncoupling the sweeper 4.3.6 Free-sweeping The safety regulations from chapter 4.2 apply. Raise PROFI 660 sweeper and keep close to ground. Turn the corresponding control lever for the sweeper hydraulics in the carrier vehicle. The direction of flow is changed. -
Page 41: Lateral Adjustment For Free-Sweeping Operation
The safety regulations from chapter 4.2 apply. In the application of the PROFI 660 sweeper as free-sweeping, a lateral setting to the edge of the road is to be undertaken (sweeping angle / sweeping goods to the left or right). -
Page 42: Adjust The Sweeping Width
Adjust the sweeping width The safety regulations from chapter 4.2 apply. During the PROFI 660 sweeper’s operation, there should be a swept width of a = 6 - 10 cm width (when raising the sweeper, the width of the swept surface should be 6 - 10 cm). -
Page 43: Disassembly
Danger of accident! Make certain of the safe positioning of the PROFI 660 sweeper. If the PROFI 660 sweeper is not being directly further used, then after disassembly also the storage point (Chapter 4.5) must be taken into account. ... -
Page 44: Quick Hitch Attachment
Coupling and uncoupling the sweeper 4.4.1 Quick hitch attachment The safety regulations from chapter 4.2 apply. Loosen the hydraulic lock (4) of the take-up by activating the corresponding control lever in the carrier vehicle. Loosen the mechanical lock (4) of the take-up by removing the corresponding safety pins. -
Page 45: Fork Tines Attachment
Coupling and uncoupling the sweeperCleaning, servicing and maintenance 4.4.3 Fork tines attachment The safety regulations from chapter 4.2 apply. Move safety catches downwards (in reverse sequence as described for attachment in chapter 4.2.3. The lever latches into the hole (Click) carry out step 4-7. -
Page 46: Storage
Place sweeper on solid even underground and in a dry clean place. Danger of accident! Make certain of a safe positioning of the PROFI 660 sweeper. Fig. 4.31 Close the stopcocks for the hydraulic motor of the side brushes (Fig. - Page 47 Fig. 4.36 Danger of accident! Hydraulic hoses and electrical lines on the ground lead to the danger of stumbling. Place them over the PROFI 660 sweeper. Close hydraulic plug with dust cover ...
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Page 48: Hydraulic System
Hydraulic system Hydraulic system The hydraulic system consists of the following aggregates: Two single acting hydraulic cylinders. The hydraulic system is ready for operation when the hydraulic system of the machine is coupled with the hydraulic system of the carrier vehicle. -
Page 49: Uncoupling Hydraulic Hoses
Hydraulic systemCleaning, servicing and maintenance 1. Pull up the hand brake of the machine. 2. Switch engine of machine off and remove ignition key. 3. Never move all the operating levers of the working hydraulics of the machine several times in both directions. ... -
Page 50: Cleaning, Servicing And Maintenance
Cleaning, servicing and maintenance Cleaning, servicing and maintenance When carrying out cleaning, servicing and maintenance, observe the instructions of the chapter: "Obligations of the user" Pages 2-8 "Qualifications of the persons" on Page 2-9 "Fundamental safety instructions" from Page 2-11 ... -
Page 51: Cleaning
Observe the safety regulations when handling high-pressure cleaners. Replacing wearing parts Maintenance, repair and replacement works on the PROFI 660 sweeper must only be carried out with switched-off hydraulic drive and uncoupled hydraulic connections. Secure carrier vehicle. ... -
Page 52: Brush Shaft, Inside Motor
Cleaning, servicing and maintenance 6.2.1 Brush shaft, inside motor The safety regulations from chapter 4.2 apply. Raise the PROFI 660 sweeper (approx. 200 mm and open collector. Secure the sweeper and carrier vehicles against inadvertent starting, rolling and lowering! ... - Page 53 Cleaning, servicing and maintenanceCleaning, servicing and maintenance Set ratchet lever system (2) on both sides to the topmost position. Raise sweeper frame until the brush shaft is completely free (note hydraulic hoses!). Damage can occur with hooking and squashing hydraulic hoses.
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Page 54: Renew Disc Broom
Cleaning, servicing and maintenance 6.2.2 Renew disc broom Replacement service on the PROFI 660 sweeper must only be carried out with switched-off h drive and uncoupled hydraulic connections. Secure carrier vehicle against inadvertent starting and rolling! Lift up side brush (from... -
Page 55: Renew Polyurethane Lip
Cleaning, servicing and maintenanceCleaning, servicing and maintenance 6.2.3 Renew Polyurethane lip The safety regulations from chapter 4.2 apply. Replace Polyurethane lip only in the attached and raised condition of the sweeper. The collector must be empty and completely opened. ... -
Page 56: Water Spray System
Cleaning, servicing and maintenance Water spray system The safety regulations from chapter 2.1 apply. The water filter is situated in the suction hose (4) in the water tank (1). Unscrew the water tank cover (2). Pull the suction hose (4) out of the water tank opening. -
Page 57: Lubrication Points At The Sweeper And Attachments
Cleaning, servicing and maintenanceCleaning, servicing and maintenance 6.4.1 Lubrication points at the sweeper and attachments = Lubricate weekly! Fig. 6.12 6-51... -
Page 58: Errors: Causes And Repairs
Cleaning, servicing and maintenance Errors: causes and repairs Error Cause Repair Sweeping shaft not Incorrect hydraulic Check connections rotating connections Too little pressure or volume Consult specialised flow workshop Hydraulic motor defective Consult specialised ... -
Page 59: Hydraulic System
Cleaning, servicing and maintenanceCleaning, servicing and maintenance Hydraulic system WARNING Danger of infection may occur when hydraulic oil escapes under high pressure and penetrates the body. Only an expert workshop may carry out work on the hydraulic system. De-pressurise the hydraulic system before starting work on the hydraulic system. -
Page 60: Marking Of Hydraulic Hose Lines
Cleaning, servicing and maintenance 6.6.1 Marking of hydraulic hose lines The marking on the valve (Fig. 6.13) provides the following information: (1) Markings of the manufacturer of the hydraulic hose line (A1HF) (2) Date of manufacture of the hydraulic hose line (04/02 = Year / month = Feb. -
Page 61: Installation And Removal Of Hydraulic Hose Lines
Cleaning, servicing and maintenanceCleaning, servicing and maintenance The life of 6 years is exceeded. The period of use is calculated from the date of manufacture of the hydraulic hose line plus 6 years. Example (Fig. 6.13): the manufacturing date of the hydraulic hose line is shown on the valve, e.g. -
Page 62: Bolt Torques
Cleaning, servicing and maintenance Bolt torques Spanner Torque [Nm] Thread opening depending on the bolt / nut classification A=Ø [mm] 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1.5 M 14 M 14x1.5 M 16 M 16x1.5 M 18... -
Page 63: Appendix
AppendixCleaning, servicing and maintenance Appendix Hydraulic wiring diagrams Hydraulic side adjustment Fig. 7.1 Hydraulic collector -emptying Fig. 7.2 7-57... -
Page 64: Notes
Appendix Notes 7-58... - Page 65 AppendixCleaning, servicing and maintenance 7-59...
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