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Related Manuals for Tuchel Kompakt MK 400 Series
Summary of Contents for Tuchel Kompakt MK 400 Series
- Page 1 Preface Operating Manual Sweeping Machine...
- Page 2 Preface...
- Page 3 The manual also helps you to avoid dangers and damage. We wish you optimum results with your Kompakt sweeping machine. Tuchel Maschinenbau GmbH This operating manual is current as of February 2006 Our continuous efforts towards an improvement N O T E of the Kompakt sweeping machine may lead to changes in detail.
- Page 4 Preface...
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Page 5: Table Of Contents
Inhaltsverzeichnis Preface .............. General ............... 9 1.1 Purpose ..............9 1.2 Product Speciications ........... 9 1.2.1 General ..............9 1.2.2 Manufacturing Address ..........9 1.2.3 Type Label ...............10 1.2.4 Labelling ..............10 1.2.5 Notes regarding the declaration of conformity ..10 1.2.6 Speciications for enquiries and orders ....11 1.2.7 Connections .............11 1.2.8 Energy consumption ..........12 1.2.9 Description of the product and accessories .....12... - Page 6 Inhaltsverzeichnis Storage ............ General storage ............25 Storage of brush rings ...........25 Storage without collector vessel ........25 Storage of the water spraying device ......26 Storage with collector vessel ........26 Storage of the side broom ..........26 Attachment............7 4.1 Initial attachment ..........27 Drive shaft ..............27 Water spraying device or illumination system ....27 4.2 Attachment - coupling triangle ......
- Page 7 Inhaltsverzeichnis Detachment ............9 6.1 Deinstallation in general ........39 6.2 Detachment - coupling triangle......40 6.3 Detachment - 3-point linkage ......40 6.4 Detachment - yard loader ........40 6.4 Detachment - other carrier vehicles ....40 7 Service and maintenance ....... 7.1 General ...............
- Page 8 Inhaltsverzeichnis Appendix .............. 7 Hydraulic circuit diagrams ........... 57 Circuit diagram for additional control circuit ....57 Circuit diagrams for power take-off drive ......58 Circuit diagrams for hydraulic operation .......59 Index ................61 Notes: ................64...
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Page 9: General
Kompakt MK 400 / MK 520 - Kompakt HK 400 / HK 520 Kompakt MD 400 / MD 520 - Kompakt HD 400 / HD 520 Kompakt HH 400 / HH 520 .. Manufacturing Address Tuchel Maschinenbau GmbH Holsterfeld 15 D-48499 Salzbergen Phone: +49 (0) 5971 9675 0 Fax: +49 (0) 5971 9675 -30 Spare parts: service@tuchel.com... -
Page 10: Type Label
General .. Type Label An example for the Kompakt 200 MK 520 is shown below. Kompakt 200 MK 520 Brush diameter in mm Attachment options K = coupling triangle D = 3-point H = yard loader receptacle Type of drive M = mechanical H = hydraulic Operating width in cm... -
Page 11: Speciications For Enquiries And Orders
General 1.2.6 Speciications for enquiries and orders When ordering spare parts or accessories, N O T E please specify the type label, serial number and the year of construction. The use of accessories / spare parts of other ATTENTION manufacturers is not permitted. Original parts are to be used for safety reasons. -
Page 12: Energy Consumption
General .. Energy consumption Drive type: Power take-off shaft RPM: 540 / 1000 / >2000 1/min (depending on carrier vehicle) Performance: 9 - 18 kW Type of drive: hydraulic Type of oil: hydraulic oil according to ISO VG 46 DIN 51524 (e.g., Vitam GF 46, manufactured by Aral) ..9 Description of the product and accessories... -
Page 13: Intended Usage
General Accessories • dirt collection vessel with Vulkollan rail and integrated third support wheel. • high-level illing lap for the extension of the illing volume of the vessel. • hydraulic side broom for sweeping close to edges with rpm regulation • hydraulic side adjustment, inclination using a hydraulic cylinder. -
Page 14: Technical Data Sheet
General .. Technical data sheet Yard loader receptacle machine with 3rd support wheel Coupling triangle center of gravity open sweeping machine 3-point linkage center of gravity machine with dirt collection vessel Multi-car receptacle machine with dirt collection vessel Technical data Kompakt Operating width 1200... -
Page 15: Safety
Safety Safety This operating manual contains fundamental instructions that must be followed during the attachment, operation and maintenance. Thus, the personnel must read this operating manual under all circumstances before operation and commissioning. The personnel must always have access to the manual. . Labelling of warning signs in the operating manual The safety notices in this operating manual whose... -
Page 16: Dangers In The Case Of Nonobservance Of The Safety Notices
Safety . Dangers in the case of nonobservance of the safety notices The nonobservance of the safety notes will cause hazards for both persons and the environment as well as the machine. The nonobservance of the safety notices results in the loss of all claims for damage whatsoever. In detail, nonobservance, for example, leads to the following hazards: •... -
Page 17: Safety Notes For The Operator/User
Safety . Safety notes for the operator/user Before starting work, familiarise yourself with all equipment, operating elements and their functions. Your clothing must it tightly. Observe permitted axle load, gross weight, and transport dimensions. Illuminate the working area properly when working at night or in bad visibility. Before starting operation, familiarise yourself with the current version of the bulletin for accessory equipment issued by the Bundesministerium für... -
Page 18: Transport Trips
Safety Transport trips Transport is deined as trips with lifted N O T E sweeping machine! Check and attach or replace transport equipment at the carrier vehicle - such as, e.g., additional illumination, warning equipment and possible protective equipment. If lighting that is part of the standard carrier vehicle is obscured in the transport position of the sweeping machine, you must attach additional illumination to the carrier vehicle. -
Page 19: Conversion
Safety Conversion Carry out modiications on the sweeping machine only the power take-off / hydraulic drive is switched off. Pull the ignition key and secure the carrier vehicle against unintended restart and movement! Start the Kompakt sweeping machine only if all safety equipment is re-attached and in protection position. Detachment Before leaving the carrier vehicle, lower the sweeping machine to the ground, pull the ignition key and secure... -
Page 20: Basic Safety Instructions For Drive Shaft Operation
Safety If your sweeping machine is equipped with a hydraulic cylinder for inclination, operate the cylinder only if no persons are present in the area of rotation. Squashing and shear points are present on hydraulically operated parts. . Basic safety instructions for drive shaft operation The operator must ensure that the user of the machine has familiarised himself with the hazards of handling... -
Page 21: Special Safety Notes For Attachment
Safety .7 Special safety notes for attachment The Kompakt sweeping machine must be attached to or coupled to the intended carrier vehicle using the supplied attachment device The attachment device itself must not be changed or modiied. The permitted support loads, axle relief, axle loads, gross weight and transport dimensions must be taken from the manufacturer's information about the carrier vehicle and must be checked before start-up. -
Page 22: Safety Notices For Carrying Out Service, Inspection And Installation Work
Safety . Safety notices for carrying out service, inspection and installation work The operator must ensure that all service, inspection and assembly work is carried out by authorised and qualiied personnel that has suficiently informed itself through detailed study of the operating manual. Carry out maintenance and modiications on the Kompakt sweeping machine only if the power take-off / hydraulic drive is switched off. Pull the ignition key and secure the carrier vehicle against unintended restart and movement! When carrying out maintenance on the lifted device, always secure it with suitable supports. -
Page 23: Warning Images On The Machine According
Safety . Warning images on the machine according to ISO The following texts serve as an explanation N O T E for the warning signs. Read the operating manual and adhere to the safety notices before start-up. Only touch engine parts when they have come to a complete standstill. - Page 24 Safety Danger of parts linging away while engine is running - keep a suficient and safe distance. - for open sweeping machine - for open sweeping use of the Kompakt sweeping machine When lowering the Kompakt sweeping machine, keep suficient distance. Do not stand in the area of the lifted sweeping machine. Do not stand in the rotation area of the sweeping machine during operation. - hydraulic tilting to place the Kompakt sweeping machine at an angle The notice signs attached to the machine...
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Page 25: Storage
Storage Storage Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the described task sequence. The deinstallation of the Kompakt sweeping N O T E machine is described in Chapter 6 - Deinstallation! Consider the components' weights. N O T E General storage • Store sweeping machine on a irm and level surface in a... -
Page 26: Storage Of The Water Spraying Device
Storage Storage of the water spraying device • Ensure that the water tank is empty when storing the sweeping machine. • If there is danger of frosts, activate the pump of the water spraying device for 10 to 15 sec. until no more residual water remains in the hoses. -
Page 27: Attachment
Attachment Attachment . Initial attachment Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. • Compare the interface height of the carrier vehicle's receptacle with the receptacle of the sweeping machine. •... -
Page 28: Attachment - Coupling Triangle
Attachment . Attachment - coupling triangle Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. • Check coupling triangle and opposing triangle for soiling, and clean if necessary. • Insert front receptacle into the coupling triangle and lock it. •... -
Page 29: Frontal Attachment With 3-Point Linkage
Attachment . Frontal attachment with -point linkage Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. • Check the receptacle for soiling. Clean if necessary. • Drive the carrier vehicle towards the sweeping machine. •... -
Page 30: Attachment - Yard Loader
Attachment . Attachment - yard loader Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. • Check the receptacle for soiling. Clean if necessary. • Lower the receptacle of the carrier vehicle below the receptacle opening of the Kompakt sweeping machine. -
Page 31: Operation
Operation Operation . Transport trips Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. • For open sweeping you must irst put the machine into a straight position. See chapter 5.7 Inclination for open N O T E sweeping. •... -
Page 32: Start-Up
Operation . Start-up Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. The attachment of the Kompakt sweeping N O T E machine is described in Chapter 4! • The maximum driving and sweeping speed is 6 km/h. The maximum speed is part of the operating ATTENTION requirements described in Chapter 1.2.10... -
Page 33: Side Broom Adjustment
Operation . Side broom adjustment Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. • Tilt the side broom into operating position before beginning with the adjustment! For the adjustment, take the side broom's own weight into account. -
Page 34: Rpm Adjustment
Operation . RPM adjustment Adjusting the rpm of the brush shaft For the Kompakt machine with mechanic or hydraulic drive, the rpm is solely determined by the carrier vehicle. Side broom rpm adjustment Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. -
Page 35: Emptying The Dirt Collection Vessel
Operation . Emptying the dirt collection vessel Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. • The dirt collection vessel is opened via a hydraulic cylinder. The tap for the emptying cylinder must be open. -
Page 36: Open Sweeping
Operation . Open sweeping Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. • Lift the sweeping machine and keep it close to the ground. • Flip the respective control lever for the sweeping machine hydraulics in the carrier vehicle. -
Page 37: Inclination For Open Sweeping
Operation .7 Inclination for open sweeping Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. • When used as an open sweeping machine, a side adjustment in relation to the side of the road must be carried out. -
Page 38: Sweeping Proile Adjustment
Operation 5.8 Sweeping proile adjustment Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. • When operating the Kompakt sweeping machine, a sweeping proile of a = 6 - 10 cm width should appear. (When lifting the sweeping machine, the swept area should have a width of 6 - 10 cm). • Check the sweeping proile on even ground. -
Page 39: Detachment
Detachment Detachment . Deinstallation in general Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also familiarise yourself with the task sequence described. • Detach the sweeping machine with the dirt collection vessel closed and empty. Close tap. • For the open sweeping Kompakt sweeping machine, shift the two supports (1) downwards and secure them. -
Page 40: Detachment - Coupling Triangle
Detachment . Detachment - coupling triangle Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. • Unlock the lock of the coupling triangle and lower the coupling triangle from the carrier vehicle. •... -
Page 41: Service And Maintenance
Service and maintenance Service and maintenance 7. General Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also familiarise yourself with the task sequence described. Check screws and nuts for irm seating after the irst 5 operating hours and then at regular intervals (about every KI1schr 50 operating hours), and tighten if necessary. 0.9 .9 ø... -
Page 42: Side Broom Readjustment
Service and maintenance 7. Side broom readjustment Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also familiarise yourself with the task sequence described. Following obvious wear, shift the plate broom down. • Remove the screws of the motor bearer (1). •... -
Page 43: Replacing The Plate Broom
Service and maintenance 7. Replacing the plate broom Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also familiarise yourself with the task sequence described. • Tilt side broom upwards and secure it as described in Chapter 3.2 Storage. ATTENTION Secure plate broom against sagging. -
Page 44: Water Spraying Device
Service and maintenance 7. Water spraying device Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. The state of the ilter sieve must be checked ATTENTION every 50 operating hours and cleaned if necessary. • The water ilter (2) (3) (4) is located on intake hose of the water pump (1) below the water tank. • Screw off the water ilter (2) (3) (4) from the water pump (1). -
Page 45: Replacement Of The Overload Protection
Service and maintenance 7.7 Replacement of the overload protection Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also familiarise yourself with the task sequence described. The drive shaft of the chain drive has an elastic coupling with a spring pin as overload protection. If the spring pin has shorn off, the drive shaft must be dismantled and the spring pin at the clutch claws must be replaced (as described in the following tasks). -
Page 46: Replacing Sweeping Drum For Kompakt Ø 400
Service and maintenance 7. Replacing sweeping drum for Kompakt ø 00 Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. Replace sweeping drums only when the sweeping machine is attached to the carrier vehicle. Secure sweeping machine and carrier vehicle against unintended restart, sagging and movement! Pull the ignition key. - Page 47 Service and maintenance • Adust raster lever system (22) upwards on both sides. The brush shaft (21) remains on the ground. N O T E • Lift the sweeping machine until the brush shaft (21) with the old sweeping drums is exposed. Do not work underneath the lifted sweeping machine.
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Page 48: Replacing Sweeping Drum For Kompakt Ø 400
Service and maintenance 7.9 Replacing sweeping drum for Kompakt ø 00 Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. Replace sweeping drums only when the sweeping machine is attached to the carrier vehicle. Secure sweeping machine and carrier vehicle against unintended restart, sagging and movement! Pull the ignition key. -
Page 49: Beeline Brush Rings
Service and maintenance Do not work underneath the lifted sweeping machine. • Drive carrier vehicle backwards. Lower the sweeping machine frame onto the rear support rollers and park the vehicle. Secure the carrier vehicle against unintended restart and movement! • Unscrew the four countersink screws (23) and place them on the side, together with the holding plate (24). -
Page 50: Replacing Sweeping Drum For Kompakt Ø 520
Service and maintenance 7.0 Replacing sweeping drum for Kompakt ø 0 Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. Replace sweeping drums only when the sweeping machine is attached to the carrier vehicle. Secure sweeping machine and carrier vehicle against unintended restart, sagging and movement! Pull the ignition key. - Page 51 Service and maintenance • Adust raster lever system (25) upwards on both sides. N O T E The brush shaft (6) remains on the ground. • Lift the sweeping machine until the brush shaft (6) with the old sweeping drums is exposed. Do not work underneath the lifted sweeping machine.
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Page 52: Replacing Sweeping Drum For Kompakt Ø 520
Service and maintenance 7. Replacing sweeping drum for Kompakt ø 0 Before carrying out the following tasks irst read the safety instructions in Chapter 2 - Safety. Also, familiarise yourself with the task sequence described. Replace sweeping drums only when the sweeping machine is attached to the carrier vehicle. Secure sweeping machine and carrier vehicle against unintended restart, sagging and movement! Pull the ignition key. -
Page 53: Beeline Brush Rings
Service and maintenance • Unscrew attachment screws (24) from lange bearing (22) and put to the side. • Pull lange bearing (22) off the drum shaft (6). • Adust raster lever system (25) upwards on both sides. N O T E The drum shaft (6) remains on the ground. • Lift the sweeping machine until the drum shaft (6) with the old brush rings is exposed. -
Page 54: Lubrication Plan
Service and maintenance • The assembly of the drum shaft is carried out in the opposite order to the disassembly. The chain wheels must be mounted in such N O T E a way that the cogs align. The chain joint must be closed in the running ATTENTION direction of the chain. -
Page 55: Lubricating The Chain
Service and maintenance • At the swivel arm of the side broom • Support wheels, depending on type (for reinforced wheels) Depending on type Lubricating the chain Chain 1 • Lubricate drive chain regularly. With a regularly lubricated chain, you N O T E achieve a considerably prolonged standing period compared to chains lubricated once... -
Page 56: Malfunctions; Causes And Rectiication
Service and maintenance 7.13 M alfunctions; causes and rectiication Rectiication Malfunction Cause 1. Sweeping drum does - Power take-off shaft is not - Turn on power take-off shaft not turn (mechanical turned on drive) - Shear pin shorn off - Replace shear pin - Chain has come off or is - Tighten or replace chain broken... -
Page 57: Appendix
Appendix Appendix Hydraulic circuit diagrams Circuit diagram for additional control circuit Hydraulic side adjustment... -
Page 58: Circuit Diagrams For Power Take-Off Drive
Appendix Circuit diagrams for power take-off drive Hydraulic emptying Hydraulic emptying side broom... -
Page 59: Circuit Diagrams For Hydraulic Operation
Appendix Circuit diagrams for hydraulic operation Hydraulic drive Hydraulic emptying Hydraulic drive... - Page 60 Appendix Hydraulic emptying side broom Hydraulic drive...
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Page 61: Index
Appendix Index Adjust operating width (A) ..............33 Adjust side support point (B) for area of impact (C) ......... 33 Adjust the inclination (D) for height of impact.......... 33 Adjusting the rpm of the brush shaft ............34 Appendix ....................57 Attachment .................... - Page 62 Appendix For hydraulic components only ............... 19 Frontal attachment with 3-point linkage ..........29 Gearbox lubricant .................. 55 General ....................9 General ....................41 General storage ..................25 General ....................9 Hydraulic circuit diagrams ..............57 Hydraulic swivelling ................37 Inclination for open sweeping ..............
- Page 63 Appendix Replacement of the overload protection ..........45 Replacement of the Vulkollan rail ............42 Replacing sweeping drum for Kompakt ø 400 ......... 46 Replacing sweeping drum for Kompakt ø 400 ......... 48 Replacing sweeping drum for Kompakt ø 520 ......... 50 Replacing sweeping drum for Kompakt ø...
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Page 64: Notes
Notes: __________________________________________________ __________________________________________________ Holsterfeld 15 • D-48499 Salzbergen Tel.: +49 (0) 5971 - 9675-0 • Fax: 9675 - 30 __________________________________________________ www.tuchel.com • info@tuchel.com Ersatzteile unter: service@tuchel.com ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________...
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