Canon BESTEM-D01R Manual
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Canon BESTEM-D01R Manual

Canon BESTEM-D01R Manual

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  • Page 1 Die Bonder Die Bonder Screen Operation een Operation...
  • Page 3 Precautions for Exports CANON Machinery Corporation Amongst parts in this machine, the below-stated part is an export control item and is regulated under the Export Trade Control Ordinance. Please inform us when exporting this machine out of Japan. Upon obtaining relevant Non-Control Form, please submit necessary applications such as application for Export Approval License from Japanese Authorities.
  • Page 4 Notice on Virus Infection CANON Machinery Corporation 『Windows XP Professional Service Pack 1』has been included in the software for this machine and before this machine was shipped out, it had been scanned for viruses using the latest virus definition file. However, virus infection through USB memory, CD media and LAN connection may still be possible.
  • Page 5 CANON. The contract note with the customer is the only one certification of CANON.
  • Page 6 ｉ Preface Warning ! Before Using the System Caution Items during Operation ■Caution when using the System Please follow the caution items below strictly due to safety and security reasons when using our system. ●During the operation of this system, never put parts of your body such as hands or fingers in the action range of driving parts or near to the high-voltage...
  • Page 7 ｉ Preface ■Interlocks A cover switch is installed on the machine major unit covers. When a cover equipped with a cover switch has opened when the machine is running, the interlock operates to automatically stop the machine. Be sure not to open any cover during automatic running. Some of the machine covers are not equipped with a cover switch.
  • Page 8 ｉ Preface ■Caution during maintenance work-1 Some of the unit, required for a change over of the product type are very heavy. So wear protection gloves and use transportation jigs for the transfer and the installation. ■ Caution during maintenance work-2 ●...
  • Page 9 ｉ Preface Warning Labels Warning labels used for the system During installation, operation and maintenance services, especially pay attention for the safety and security of human. The system must only be operated following the correct operation method and by taking care of the safety. Three (3) kinds of danger warning labels as shown below are used for this system.
  • Page 10 ｉ Preface Inflammable chemicals such as hydrogen are sometimes used depending on the type of machine. Please keep inflammables away from a machine for prevention of a fire and a burn. Some machines use explosive (bursting) chemical substances and/or mechanisms (pressure tank, etc.) such a case, be sure to keep fire away from the machine, otherwise bursting or explosions may break out.
  • Page 11 ｉ Preface Unpacking ■Unpacking and Installation Inspection The system body, display, cables and etc. are packed in polyethylene sheets by using air caps. Remove the polyethylene sheets before assembly. ！Caution To move the machine between the places at greatly different temperatures, e.g., between the outdoors and the room in winter, take sufficient time.
  • Page 12 Installation of the System ！ Danger After unpacking, the service persons from CANON Machinery D A N G E R usually install the machine. If you install the machine, put a work cap, protective gloves and safety shoes on, and carefully confirm safety.
  • Page 13 ｉ Preface Space for the installation Considering a safe work, the system requires a distance to the walls of 1.0 m at least for the installation. Precautions against an earthquake In case of an earthquake, measure for protection of shift, turnover, and drop of a machine must be taken.
  • Page 14 Read the manuals thoroughly before performing the work and take care about the item related to frequency changes, removal of the power section and transportation of the system. For problems and unknown matters, consult the business department of CANON. About Resale In case of a contravention to the contract matters stipulated in the sales contract, any responsibility of CANON will be extinguished.
  • Page 15 ｉ Preface A Communication Channel Contact Address at next case ・for repair ・for regular check with sending personnel ・for overhaul ・ordering in case of manual loss ・ordering parts for repair ・ordering periodical replacement parts ・information of the system displacement ・ordering warning labels in case of loss ・information in case of disposal/disassembling Our Head Quarter Marketing Division...
  • Page 16 Virus Check for Machine Control PC ！Caution Virus check is done at the time of ex-factory from CANON Machinery Corporation, it does not mean to guarantee for the use environment at the customers' factory. Please perform a virus check at the customer side using the latest pattern file or serch engine.
  • Page 17 Foreword Foreword Foreword Foremost, we would like to thank you for purchasing our [Die Bonder system BESTEM-D01 ]. This machine features automated operation from the bonding of dies on top of supplied lead frame islands until lead frames storage operation. For a long lasting machine, we would appreciate it very much if this operation manual is carefully read through before operating the machine.

  • Page 18: Before Using

    Foreword Foreword Before Using This manual has been prepared for persons who had undergone special training on the machine. Kindly place this manual at a place easy to retrieve for referencing purposes. Please take note of the following cautions before using the machine. ■...

  • Page 19: Manual Usage

    Manual Usage Manual Usage Manual Usage Machine operators are required to read and understand this manual thoroughly before operating the machine. Please keep this manual at a place nearby the machine so that easy referencing can be done. Please contact out sales office or our company if you have lost this manual.

  • Page 20: Symbols Definition

    Manual Usage Manual Usage 2. Symbols Definition The following are the cautionary items, important points and useful information, which are mentioned in this manual. This display shows probable human injury or property damage if this warning is ignored and that wrong operation was done. Operate the machine correctly and follow the maintenance procedure.
  • Page 21 Manual Usage Manual Usage 3. Manual Reading Method The following are the manual’s page layout and its title, symbol and graphics. Header (Displays title of chapter) Title of section Index Screen (Displays display title of chapter) Rounded number (Displays button or item in this Buttons/items explanation...

  • Page 22: Contact Information

    Ordering of serviced spare parts Ordering of maintenance spare parts Ordering of warning label due to loss or damage Pre-notification on machine’s disposal and overhaul Canon Machinery Corporation （HQ・Sales HQ・Sales Office） TEL (077)566-1822 FAX (077)565-0755 5. Warrantee and Liability Exemption The following are the warrantees for the purchased machine.

  • Page 23: Safety Cautions

    Safety Cautions Safety Cautions Safety Cautions Warning Machine operators must read the following cautionary items thoroughly and completely. Until all the cautionary items are fully understood, DO NOT switched on the machine’s power supply. Please comply with the specified instructions to prevent any untoward incidents occurrence.

  • Page 24: Electrical Cautions

    Safety Cautions Safety Cautions 3. Electrical Cautions 3.1 Power Supply This machine contains high voltage circuit. If this circuit is touched, it may lead to fatal accident. When contact to high voltage circuit is unavoidable during maintenance etc., the machine power supply must be disconnected from the main supply and the work must be done by a trained person.

  • Page 25: Static Electric Cautions

    Safety Cautions Safety Cautions 7. Static Electric Cautions This machine consists of electrical circuit, which has part that is weak against electric static. When serving this type of part, the body’s electrical static charges must be removed before commencing work as it may affect unexpected machine’s mal-operation or machine damage.

  • Page 26: Warning Label

    Safety Cautions Safety Cautions 9. Warning Label Warning labels are pasted on parts in the machine, which are expected to pose danger. These labels are pasted as safety warnings. The following are warning label used in this machine. Please carry out your work safely after taking into awareness of the surrounding dangers by understanding the contents of warning labels pasted.

  • Page 27: Machine Utility Supply

    Safety Cautions Safety Cautions Hot parts caution High temperature heated parts are present and the label is pasted nearby the part that can cause burns. Do not place hands nearby the hot parts. During maintenance, check the hot part with temperature sensor ensure that...

  • Page 28: Table Of Contents

    Contents Contents Contents Foreword Before Using Manual Usage 1 Manual Structure 2 Symbols Definition 3 Manuals Reading Method 4 Contact Information 5 Warrantee and Liability Exemption 5.1 Warrantee Period 5.2 Warrantee Valid Scope Safety Cautions 1 Cautions When Using The Machine 2 Cautions Before Operating The Machine 3 Electrical Cautions viii...
  • Page 29 Contents Contents Chapter 1 Pre-Operation 1.1 Screen display after MAIN POWER is switched ON 1.2 All return origin screen 1.3 Screen during all return origin 1.4 Screen after all origin return completion 1.5 Exit screen Chapter 2 Auto Mode 2.1 Auto mode screen 2.3 Fine adjustment screen Chapter 3 Adjustment Mode 3.1 Adjustment mode screen...
  • Page 31 1. Pre-Operation 1. Pre-Operation １ 章 運 転 準 Chapter 1 備 Operation preparation In this chapter, display explanation will be given according to the following sequence: 1.1 Screen display after MAIN POWER is switched ON page 1-2 1.2 All origin return screen page 1-3 1.3 Screen during all origin return page 1-5...

  • Page 32: Screen Display After Main Power Is Switched On

    1. Pre-Operation 1. Pre-Operation Explanation on screen display after switching ON machine’s MAIN POWER. These screen displays explain touch panel button used when operating the machine. The screen displays are explained as sequential order below. 1.1 Screen display after MAIN POWER ON is switched ON １...

  • Page 33: All Return Origin Screen

    1. Pre-Operation 1. Pre-Operation 1.2 All origin return screen Explanation on all origin return screen. １ 章 ① ② ③ ④ 運 転 準 備 ⑤ ⑦ ⑧ ⑨ ⑩ ① : Current date and time display ② : Current product type name, frame name and wafer name display. ③...
  • Page 34 1. Pre-Operation 1. Pre-Operation ⑦ Auto mode button When selected: Auto mode will be displayed. Refer to 「Chapter 2 Auto Mode」 １ 章 ⑧ Adjustment mode button 運 When selected: Adjustment mode will be displayed. 転 準 備 Refer to 「Chapter 3 Adjustment mode」 ⑨...

  • Page 35: Screen During All Return Origin

    1. Pre-Operation 1. Pre-Operation Explanation for display when (all origin return execute) is selected. 1.3 Screen during all origin return １ 章 運 転 準 備 ① ② ① All origin return progress indicator Shows the progress of all origin return. ②...

  • Page 36: Screen After All Origin Return Completion

    1. Pre-Operation 1. Pre-Operation 1.4 Screen after all origin return completion Once the origin return is completed, the time taken for origin return operation will be displayed. １ 章 運 転 準 備 ① ① ① Origin return time display Displays the time taken for all origin return operation.
  • Page 37 1. Pre-Operation 1. Pre-Operation Approximately 10 seconds after the display of origin return time, screen will change to adjustment mode screen. or if button is pressed, screen will change to adjustment mode screen. １ 章 運 転 準 備 ON0001 OM0001...

  • Page 38: Exit Screen

    1. Pre-Operation 1. Pre-Operation 1.5 Exit screen This operation can be selected on all display screens. This is used to turn the machine power supply OFF. １ 章 To turn OFF the power supply 運 転 Switch OFF the main power switch below the operational panel. UPS will be activated and after a few 準...

  • Page 39: Chapter 2 Auto Mode

    2. Auto Mode 2. Auto Mode １ 章 運 Chapter 2 Auto Mode 転 準 備 In this chapter, display explanation will be given according to the following sequence: 2.1 Auto mode screen page 2-2 2.2 Fine adjustment screen page 2-3 OM0001 OM0001...

  • Page 40: Auto Mode Screen

    2. Auto Mode 2. Auto Mode Explanation on screen display after touch panel Auto button is selected. These screen displays explain the touch panel buttons used when operating this machine. The screen displays are explained as sequential order below. 2.1 Auto mode screen ①...

  • Page 41: Fine Adjustment Screen

    2. Auto Mode 2. Auto Mode 2.2 Fine adjustment screen Parameters can be amended during auto run. ② ① ③ ④ ① Select item for fine adjustment. Display will change according to selected item’s criteria. ② Select parameter for fine adjustment. Upper side: Parameter name Lower side: Current value ③...

  • Page 43: Adjustment Mode Screen

    3. Adjustment Mode 3. Adjustment Mode １ 章 運 転 準 備 Chapter 3 Adjustment mode In this chapter, display explanation will be given according to the following sequence: 3.1 Adjustment mode screen page 3-2 3.2 Simple adjustment screen page 3-4 3.3 Single operation screen page 3-5 3.4 Manual operation screen...

  • Page 44: Om0001

    3. Adjustment Mode 3. Adjustment Mode Explanation on adjustment mode screen when adjustment button is selected. 3.1 Adjustment mode display ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ① ① Simple/easy adjustment button When selected: Simple adjustment screen will be displayed Refer to 3.2 Simple Adjustment Screen ②...
  • Page 45 3. Adjustment Mode 3. Adjustment Mode ⑤ Parameter screen button When selected: Parameter screen will be displayed. Refer to 3.6 Parameter Screen ⑥ Function swap SW screen button When selected: Function swap SW screen will be displayed. Refer to 3.7 Function Swap SW Screen ⑦...

  • Page 46: Simple Adjustment Screen

    3. Adjustment Mode 3. Adjustment Mode Explanation on screen display when touch button simple/easy adjustment is selected. 3.2 Simple adjustment screen ③ ① ② This screen operation is similar to that of [2.2 Fine Adjustment Screen]. However, non-set parameter during auto run may be able to be set here. ①...

  • Page 47: Single Operation Screen

    3. Adjustment Mode 3. Adjustment Mode Explanation on screen display when touch button single operation is selected. 3.3 Single operation screen ① ① Unit selecting button ～ To carry out single operation … Display sequence 1. Select the unit to be operated with “① unit selecting button”. 2.

  • Page 48: Manual Operation Screen

    3. Adjustment Mode 3. Adjustment Mode Explanation on screen display when touch button manual operation is selected. 3.4 Manual operation screen ⑥ ⑤ ① ② ③ ④ ⑦ ① Scroll up button to first page When selected: First page will be displayed. ②...
  • Page 49 3. Adjustment Mode 3. Adjustment Mode ⑤ Item selecting button ⑥ Item number and name display When selected, cursor will turn to blue. ⑦ Unit selecting button ～ To carry out manual operation …. Display sequence 1. Select the unit to be operated with “⑦ unit selecting button”. 2.

  • Page 50: Teach Screen

    3. Adjustment Mode 3. Adjustment Mode Explanation on screen display when touch button teach is selected. 3.5 Teach screen ④ ① ② ③ ⑤ ⑥ ⑦ ⑧ ① Item selecting button. ② Item number and name display. When selected, the cursor will turn to blue. ③...
  • Page 51 3. Adjustment Mode 3. Adjustment Mode ⑥ Up/down input range Min value Max value Current value ⑦ Confirmation button ⑧ Display each axis position. Use ▲▼ to swap the pages. ⑨ Unit selecting button ～ ◆ To carry out teaching …. Display sequence 1.

  • Page 52: Parameter Screen

    3. Adjustment Mode 3. Adjustment Mode Explanation on screen display when touch button parameter is selected. 3.6 Parameter screen ② ① ③ ① Item button ② When item number, name display, value and unit are selected, the cursor will turn blue. ③...

  • Page 53: Function Swap Sw Screen

    3. Adjustment Mode 3. Adjustment Mode Explanation on screen display when touch button function swap SW is selected. 3.7 Function swap SW screen ① ② ③ ① Item number and name display ② ON/OF swap switch Selected switch will be yellow. ③...

  • Page 54: I/O Check Screen

    3. Adjustment Mode 3. Adjustment Mode Explanation on screen display when touch button IO check is selected. 3.8 I/O check screen ① ② ③ ④ ① Item number and name display ② I/O status During input (IN), only display can be seen. During output (OUT), it will be in button style.
  • Page 55 3. Adjustment Mode 3. Adjustment Mode ④ Unit Selecting Button ～ To check for IN (input) …. Display sequence 1. Select unit for input with “④ unit selecting button”. 2. Display item to check with page scroll buttons (Top, Prev, Next, Last). 3.

  • Page 56: Super User Screen

    3. Adjustment Mode 3. Adjustment Mode Explanation on screen display when touch button super user is selected. 3.9 Super user parameter screen 3.9.1 Password entry ① ① Password entry screen. Enter [1]+[8]+[5]+[0]+[Enter] to enter into super user mode. OM0001 OM0001 3-14...

  • Page 57: Super User Screen

    3. Adjustment Mode 3. Adjustment Mode 3.9.2 Super user screen ① ② ① ② Super user button When selected: Each menu item screen will be displayed. Super user content and item will not be disclosed as accidentally changing its values may 注...

  • Page 58: Testrun Screen

    3. Adjustment Mode 3. Adjustment Mode Explanation on screen display when touch button testrun is selected. 3.10 Testrun screen ① ② ③ ⑤ ⑥ ⑦ ④ ⑧ ⑨ ① Set product ② Production planning ③ Production count ④ Loader magazine slot display Slot from magazine 1st position display ※Only displayed in optional magazine loader.
  • Page 59 3. Adjustment Mode 3. Adjustment Mode ⑥ Bonding multi position display (X, Y) ⑦ Unloader magazine slot display Slot from magazine 1st position display ※Only displayed in optional unloader ⑧ Work position display Display position can be moved with left/right key. ⑨...

  • Page 60: All Origin Return Screen

    3. Adjustment Mode 3. Adjustment Mode Explanation on screen display when touch button all origin return is selected. 3.11 All origin return screen This screen is similar to all origin return screen during start up. Refer to 1.2 All Origin Return Screen Refer to 1.3 Screen During All Origin Return OM0001 OM0001...

  • Page 61: Recognition Image Display

    3. Adjustment Mode 3. Adjustment Mode Explanation on screen display when touch button recognition image is selected. 3.12 Recognition image display ② ① ③ ① Recognition image display button Display allocated recognition image button. 1 time click : Display small monitor 2 times click : Display big monitor 3 times click : Delete monitor HIDE button...
  • Page 62 3. Adjustment Mode 3. Adjustment Mode ② Recognition monitor (chip recognition) Displays chip recognition monitor. Please refer to [Recognition Setting Operation Manual] for display in monitor. er to [Recognition Setting Operation nual] ③ Recognition monitor (AgP recognition, island recognition) Displays island recognition monitor and AgP recognition monitor. Please refer to [Recognition Setting Operation Manual] for display in monitor.

  • Page 63: Chapter 4 Product Mode

    4. Product Mode 4. Product Mode １ 章 運 転 準 備 Chapter 4 Product Mode In this chapter, display explanation will be given according to the following sequence: 4.1 Conversion (product change) screen page 4-2 OM0001 OM0001...

  • Page 64: Conversion (Product Change) Screen

    4. Product Mode 4. Product Mode Explanation on product mode screen when product touch button is selected. 4.1 Conversion (Product change) screen In product mode, product data control program will be started up. ① ⑥ ⑦ ② ③ ⑧ ④ ⑤...
  • Page 65 4. Product Mode 4. Product Mode ④ Product conversion button When selected: Convert product data of existing product (yellow) to currently selected product (blue). ⑤ Existing product save When selected: Save existing product as latest data. Existing product save is automatically done during product conversion, new product registration. ⑥...
  • Page 67 5. Information Mode 5. Information Mode １ 章 運 転 準 備 Chapter 5 Information Mode In this chapter, display explanation will be given according to the following sequence: 5.1 Information mode screen page 5-2 5.2 Production planning screen page 5-4 5.3 Production information screen page 5-5 5.4 Error information screen...

  • Page 68: Information Mode Screen

    5. Information Mode 5. Information Mode Explanation on information mode screen when information touch button is selected. 5.1 Information mode screen ⑩ ⑥ ⑦ ⑧ ⑨ ⑤ ① ② ③ ④ ① Production planning button When selected: Production planning screen will be displayed. Refer to 5.2 Production Planning Screen ②...
  • Page 69 5. Information Mode 5. Information Mode ⑤ Return to auto mode button When selected: Return to auto mode screen. (This is displayed only when 「Auto Mode」→「View information」is selected) Refer to 「Chapter 2 Auto Mode」 ⑥ Scroll back button to first page When selected: First page will be displayed.

  • Page 70: Production Planning Screen

    5. Information Mode 5. Information Mode Explanation on screen when touch button production planning is selected. 5.2 Production planning screen ① ② ① Production planning item ② Production planning item setting value When production planning setting needs to be changed, select item to be changed with ①and then use the numeric keys displayed on the right screen to input the new value.
  • Page 71 5. Information Mode 5. Information Mode Explanation on screen when touch button operation information is selected. 5.3 Operation information screen ② ① ① Actual operation results item ② Actual operation record This displays the existing operation information. OM0001 OM0001...

  • Page 72: Error Information Screen

    5. Information Mode 5. Information Mode Explanation on screen when touch button error information is selected. 5.4 Error information screen ① ① Displays error description ↑(date) ↑(time) ↑(error code) ↑(error description) OM0001 OM0001...

  • Page 73: Version Information Screen

    5. Information Mode 5. Information Mode Explanation on screen when touch button version information is selected. 5.5 Version information screen ① ① : Version information screen OM0001 OM0001...
  • Page 75 6. Restart function 6. Restart function Chapter 6 Restart Function In this chapter, display explanation will be given according to the following sequence: 6.1 Restart function mode screen page 6-2 6.2 Auto Preform restart function page 6-3 6.3 Auto Mount restart function page 6-4 6.4 Auto Preform and Mount restart function page 6-5...

  • Page 76: Restart Function Mode Screen

    6. Restart function 6. Restart function Explanation on restart function mode screen when restart button is selected at AUTO mode page. 6.1 Restart function mode screen ⑩ ② ① ① Auto button ② Restart button When selected: New added 4 parameter screen will be displayed. Refer to 6.2 Auto Preform restart function Refer to 6.3 Auto Mount restart function OM0001...

  • Page 77: Auto Preform Restart Function

    6. Restart function 6. Restart function 6.2 Auto Preform restart function ③ ② ① ② ① ① PREFORM RESTART FUNCTION Lead frame can directly transfer to specify Preform target position and start paste to the specify island position. ② Preform Island target ③...

  • Page 78: Auto Mount Restart Function

    6. Restart function 6. Restart function 6.3 Auto Mount restart function ③ ② ① ① MOUNT RESTART FUNCTION Lead frame can directly transfer to specify Mount target position and start bonding to the specify island position. ② Mount Island target Specify data for start mounting island number.

  • Page 79: Auto Preform And Mount Restart Function

    6. Restart function 6. Restart function 6.4 Auto Preform and Mount restart function This type is used for long lead frame which length more than 150mm between 1 island and last island. Lead frame can directly transferred to Preform and Mount position and start paste and mounting according to the specify input data.
  • Page 81 Die Bonder BESTEM-D01R Operation Manual Screen Operation Initial Issuance August 2003 ■Issued By ：CANON Machinery Corporation Production Division Research & Development...
  • Page 82 CANON Machinery Corporation Head Office & Factory ： 85 Minami-Yamadacho, Kusatsu-shi, Shiga 525-8511, Japan. TEL (077)565-0755 Fax, (077)565-0755 Shanghai Office ： #903 Shanghai Kerry Centre, 1515 Nanjing Road West, Shanghai 200040, China TEL86-21-5298-5101~2 Taipei Office ： 5f-3,No.390,Fu Hsing South Road, Sec.1,Taipei 16847778,Taiwan TEL886-2-2709-5122 http://www.canon-machinery.co.jp/...

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