Money Controls SR5 Technical Manual

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SR5 Technical Manual

TSP010.doc

Issue 5.6 – June 2004

This document is the copyright of Money Controls Ltd and may not be reproduced in part or in total by any means,

electronic or otherwise, without the written permission of Money Controls Ltd. Money Controls Ltd does not accept

liability for any errors or omissions contained within this document. Money Controls Ltd shall not incur any

penalties arising out of the adherence to, interpretation of, or reliance on, this standard. Money Controls Ltd will

provide full support for this product when used as described within this document. Use in applications not covered

or outside the scope of this document may not be supported. Money Controls Ltd. reserves the right to amend,

improve or change the product referred to within this document or the document itself at any time.

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Page 1 Issue 5.6 – June 2004 This document is the copyright of Money Controls Ltd and may not be reproduced in part or in total by any means, electronic or otherwise, without the written permission of Money Controls Ltd. Money Controls Ltd does not accept liability for any errors or omissions contained within this document.
Page 2: Table Of Contents
22.5 Sorter ..............................41 22.6 Rear Cover ............................41 Fault Finding ............................42 Mechanical Specification ........................43 24.1 Position ..............................43 24.2 Coin/Token Sizes........................... 43 24.3 Specified EMC Performance........................44 ©Money Controls 2004. All rights reserved. Page 2 of 50...
Page 3 Figure 19: Circuit 4, ccTalk PC Interface ......................39 Figure 20: Front Entry Removal Diagram ......................40 Figure 21: SR5 Accepted Coin Dimensions Graph....................43 Figure 22: SR5 Top Entry with Sorter Dimensions ....................45 Figure 23: Oval Bezel Dimensions......................... 46 Figure 24: Panel Fixing Dimensions ........................46 Figure 25: SR5 Front Entry Dimensions ........................
Page 4: Diary Of Changes
Front Entry / Direct Reject drawing added - Figure 26 24V added to 19.1 Serial Interface connector. Added Figure 27 SR5 Manifold Coin Exit Paths. Mode 11 added. Added the Oval Bezel dimensions Figure 24 Issue 5.1 ........................12 Dec 2002 Corrected Figure 27 Issue 5.2 ........................20...
Page 5: Introduction
Issue 5.6 – June 2004 Introduction The SR5 series of coin acceptors has been designed to be compatible with the standard 5” format currently used throughout the vending, amusement and leisure industries. Through the development of Series Resonance technology, the SR5 incorporates the highest levels of discrimination and functionality.
Page 6: Operation
The accept gate will then open and the coin will pass through the accept sensor. Once this happens the SR5 will send a predefined credit signal to the host machine which will correspond to the coin accepted.
Page 7: Awp Industry Standard
Issue 5.6 – June 2004 UK AWP Industry Standard The UK AWP Standard SR5 is covered in more detail in the SR5 Modes appendix TSP021 (Mode 2). Basically, this would consist of a Top Entry SR5, Manifold 6, Universal Rundown and Coin Entry Bezel.
Page 8: Electrical Connections
SR5 Technical Manual TSP010.doc Issue 5.6 – June 2004 Electrical Connections Figure 2: SR5 Connector Side Table 1: SR5 Rear Cover Details. DCE (Dual Coin Entry) See section 9. Parallel Interface See section 10. Sorter Override See section 12. Routing Plug See section 13.
Page 9: Stud Positions
Issue 5.6 – June 2004 Stud Positions The stud positions shown below are factory fitted at MCL. “A” represents Money Controls back channel compatible. “B” represents Industry Standard back channel compatible. “C” is a customer specific requested option. “D” is a customer specific requested option.
Page 10: Electrical Interface Requirements
On load i.e. accept active V positive max +24V Positive Com A V positive min Positive Com A V negative min Negative Com A V negative max -24V Negative Com A ©Money Controls 2004. All rights reserved. Page 10 of 50...
Page 11: Standard Inputs
Figure 4: Input Hardware Configuration Table 5: Standard Input DC characteristics Characteristic Value V in Low (max) 0.75V V in High (min) 4.25V I max @ V in Low 0.5mA ©Money Controls 2004. All rights reserved. Page 11 of 50...
Page 12: Alarms
If a sorter is fitted the optics are checked for a blockage. Note: If a sorter should be fitted but has been removed, then the SR5 will think the sorter optics are blocked and therefore the alarm condition will be permanent. This can only be rectified by re-fitting a sorter or re-programming the SR5.
Page 13: Dual Coin Entry Rundown Interface (Dce)
Dual Coin Entry Rundown Interface (DCE) Figure 5: DCE Connector Pin Outs This interface is used with the dual coin rundown. It is used to provide information to the SR5 indicating whether a coin or a token has been entered.
Page 14: Parallel Interface
Bank Select DIL switch will have no effect. 10.1 Ident Pin The ident pin (pin 1) can be used by the host machine to identify the SR5 acceptor and hence interpret the binary credit code outputs.
Page 15: Coin Accept Outputs
Com A minus 1V Positive Com A V out active max. Com A plus 1V Negative Com A I max (sink or source) 50mA Positive or Negative Com A I Leakage 10µA ©Money Controls 2004. All rights reserved. Page 15 of 50...
Page 17: Select Input
Issue 5.6 – June 2004 10.3 Select Input This input determines whether the SR5 is in 5 coin mode or 16 coin mode. 5 coin mode uses a single output per coin and is therefore limited to 5 different credit codes.
Page 18: Inhibit Lines
Note: The default setting is for ALL inhibit inputs to be High and therefore coins are inhibited. 10.5 Bank Select Parallel Inputs (Modes 1, 4, 7 and 8) The SR5 is capable of accepting up to 16 different coin types. Whilst it is possible for the coins to operate entirely independently, for the purposes of inhibiting coins they are arranged in 2 banks of 8.
Page 19: Sorting Coins
TSP010.doc Issue 5.6 – June 2004 11. Sorting Coins Due to the improvements incorporated in the SR5 4-way sorter, this sorter is not compatible with any of the sorters previously manufactured by MCL and vice versa. 11.1 4-way Sorter Normally the SR5 will be used to sort coins to one of 4 paths.
Page 20: Sorter Overrides
Note: Path A can be overridden as long as there is another path for that coin to divert to which has not already been overridden. View from below passive manifold. ©Money Controls 2004. All rights reserved. Page 20 of 50...
Page 21: 8-Way Override
Taking the relevant input Low indicates to the acceptor that the route is overridden. The coin will then travel down the next programmed route or be accepted through the DEFAULT path. View from above ©Money Controls 2004. All rights reserved. Page 21 of 50...
Page 22: Sorting Modes
4-way could be coin 2 to path C, then D, B, default A. See Figure e.g. 8-way could be coin 6 to path 1, then 4, 3, 7, default 8. See Figure 8. ©Money Controls 2004. All rights reserved. Page 22 of 50...
Page 23: Active Manifold Interface
14. Active Manifold Interface Figure 12: Active Manifold connector This two pin connector is switched to operate the diverter flap within the active manifold when required as part of 8 way coin sorting. ©Money Controls 2004. All rights reserved. Page 23 of 50...
Page 24: Diagnostics
⇒ Inhibit 7 and 8 Not used The SR5 will also ‘clap’ the accept gate a number of times, depending on the level of noise present on the sensors. The more ‘claps’, the more noise. 0 claps No detectable noise.
Page 25: Solenoid And Inductive Sensor Flash Test
Note:- that if there is no sorter fitted then inhibits 1 and 2 will be inactive. Likewise, if the active manifold is not fitted for 8-way sorting, then inhibit 3 will be inactive. The SR5 will also show the status of the inductive coils on the accept lines. An inactive accept line indicates there is a fault.
Page 26: Opto Test
Note: These tests are only useful if the relevant hardware is fitted, i.e. DCE chute and sorter. 15.4 Exit Diagnostics To exit the diagnostic tests, remove the link/s and press the program button until the LED turns Green. ©Money Controls 2004. All rights reserved. Page 26 of 50...
Page 27: Bank Select Switches
Coins 9 to 16 will REJECT Coins 1 to 8 will ACCEPT Coins 9 to 16 will ACCEPT ONLY if the Bank Select input is either not connected or pulled High. ©Money Controls 2004. All rights reserved. Page 27 of 50...
Page 28: Rotary Switch Options
There are a number of options which can be selected via the hexadecimal rotary switch. One function of the rotary switch is to select and program tokens and also carry out basic changes to the SR5 (as discussed below): The other function is the “MechTool ”...
Page 29: Teach And Run™ Token "F
Position F allows a token, which is not currently in one of the pre-programmed groups, to be programmed on site. To Teach and Run™ a token, ensure that the SR5 is powered up through the main parallel connector (Teach and Run is not available in serial mode).
Page 30: Alarm And Rundown Settings "D
Issue 5.6 – June 2004 17.4 Alarm and Rundown settings “D” For Alarm details see section 8. “Alarms”. To set these options to those required, ensure that the SR5 is powered up through the main parallel connector. Changes cannot be made in serial mode.
Page 31: Routing Plug / Eeprom Mode "E
The SR5 allows you to change from EEPROM mode (factory programmed sorting configurations) to routing plug mode and from routing plug mode to EEPROM mode. To set this option, ensure that the SR5 is powered up through the main parallel connector. Changes cannot be made in serial mode.
Page 33: Cctalk Protocol
For serial mode, pin 9 = Low - at POWER-UP. Pin 5 is an optional hardware-reset line to the mech. and other peripherals on the bus. Note: Pins 2 and 4 are connected to 0 Volts. ©Money Controls 2004. All rights reserved. Page 33 of 50...
Page 34: Cctalk Serial Messages
Request comms status variables Read data block Reset device For further details on this section please refer to the current ccTalk generic standard or contact Money Controls Technical Services Department. ©Money Controls 2004. All rights reserved. Page 34 of 50...
Page 35: Cctalk Error Codes
Fault on sorter exit sensors Fault on thermistor Temperature outside operating limits 20.3 ccTalk Status Codes Table 13: Status Codes Code Status Coin return mechanism activated ( flight deck open ) ©Money Controls 2004. All rights reserved. Page 35 of 50...
Page 36: Cctalk Interface Circuits
Figure 17: Circuit 1, ccTalk Standard Interface Typical Components Diode BAT54 Schottky Diode, low forward voltage drop. BC846B High gain, medium signal, NPN transistor. BCW68 High gain, medium signal, PNP transistor. ©Money Controls 2004. All rights reserved. Page 36 of 50...
Page 37: Circuit 2 - Cctalk Low Cost Interface
Although cheaper to implement, this circuit does not have the drive capability or the robustness of other designs. Figure 18: Circuit 2, ccTalk Low Cost Interface ©Money Controls 2004. All rights reserved. Page 37 of 50...
Page 38: Circuit 3 - Cctalk Direct Interface
A very low cost solution is to interface a single pin on a microcontroller directly onto the ccTalk data line. The pin can be switched between active-low for transmitting and high- impedance tri-state for receiving. Figure 19: Circuit 3, ccTalk Direct Interface ©Money Controls 2004. All rights reserved. Page 38 of 50...
Page 39: Circuit 4 - Cctalk Pc Interface
The only integrated circuit required is a Maxim level-shifter which operates off a single +5V supply. Any small-signal diodes and transistors can be used. Figure 20: Circuit 4, ccTalk PC Interface ©Money Controls 2004. All rights reserved. Page 39 of 50...
Page 40: Servicing
22.1 Front Entry - Removal and Refitting To remove the body from the frontplate, first unplug any interface connectors from the SR5. Pull back catch (1) and lift the body upwards (2). When the stop position is reached the body can be withdrawn away from the frontplate (3).
Page 41: Cleaning
Figure To detach the accept gate, first undo screw (9) and remove the rundown cover. Carefully slide the gate spring (12) towards the rear of the SR5 and remove. Pull the gate forward and downward to remove. Re-fitting is the reverse of removal.
Page 42: Fault Finding
The following information is presented for customers’ guidance in rectifying a fault but does not cover all possible causes. All acceptors with electronic faults should be returned to Money Controls Ltd. or to an approved service centre for repair. Symptom...
Page 43: Mechanical Specification
Issue 5.6 – June 2004 24. Mechanical Specification 24.1 Position The SR5 should be mounted within +/-2 degrees of the vertical in any plane. It is intended for use in stationary environments. 24.2 Coin/Token Sizes The accepted range of coin sizes are shown below: This Graph is only intended as a guide.
Page 44: Specified Emc Performance
(Recovery time by the acceptor after a temperature step change is 1 hour per 20°C. Maximum operating rate of change 20°C per hour.) 24.5 Material Flammability Rating The major plastic part of the SR5 (the body) is rated as UL94-V0 The other parts are rated as...
Page 45: Top Entry Dimensions
SR5 Technical Manual TSP010.doc Issue 5.6 – June 2004 24.6 Top Entry dimensions Figure 23: SR5 Top Entry with Sorter Dimensions ©Money Controls 2004. All rights reserved. Page 45 of 50...
Page 46: Bezel Dimensions
SR5 Technical Manual TSP010.doc Issue 5.6 – June 2004 24.7 Bezel Dimensions Figure 24: Oval Bezel Dimensions Figure 25: Panel Fixing Dimensions ©Money Controls 2004. All rights reserved. Page 46 of 50...
Page 47: Front Entry Dimensions
SR5 Technical Manual TSP010.doc Issue 5.6 – June 2004 24.8 Front Entry Dimensions Figure 26: SR5 Front Entry Dimensions ©Money Controls 2004. All rights reserved. Page 47 of 50...
Page 48: Manifold Coin Exit Paths
24.9 Manifold Coin Exit Paths Figure 27: SR5 Manifold Coin Exit Paths Note:- C235, C255, C335 and SR5 Mode 5 have the same sorter paths (Red + Black). C435 and all the other SR5’s fitted with a sorter are as above (Black only).
Page 49: Figure 27: Top Entry / Front Entry Exploded View
6. Quick release latch spring (Front Entry). 13. Cotton catch. 14. Top Entry chute. 15. Top Entry gate piece. 16. Top Entry reject lever. 17. Top Entry reject lever pivot screw and spring ©Money Controls 2004. All rights reserved. Page 49 of 50...
Page 50 This manual is intended only to assist the reader in the use of this product and therefore Money Controls shall not be liable for any loss or damage whatsoever arising form the use of any information or particulars in, or any incorrect use of the product.

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