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Issue 1.3 – Jan 11
Bulk Coin Recycler Technical Manual
TSP157.doc
This document is the copyright of Money Controls Ltd and may not be reproduced in part or in total by any means,
electronic or otherwise, without the written permission of Money Controls Ltd. Money Controls Ltd does not accept
liability for any errors or omissions contained within this document. Money Controls Ltd shall not incur any
penalties arising out of the adherence to, interpretation of, or reliance on, this standard. Money Controls Ltd will
provide full support for this product when used as described within this document. Use in applications not covered
or outside the scope of this document may not be supported. Money Controls Ltd. reserves the right to amend,
improve or change the product referred to within this document or the document itself at any time.
Money Controls 2008. All rights reserved.
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Table of Contents
Related Manuals for Money Controls TSP157
Summary of Contents for Money Controls TSP157
- Page 1 TSP157.doc This document is the copyright of Money Controls Ltd and may not be reproduced in part or in total by any means, electronic or otherwise, without the written permission of Money Controls Ltd. Money Controls Ltd does not accept liability for any errors or omissions contained within this document.
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Page 2: Table Of Contents
Details of PCB connector: ......................27 3.11.2 Details of mating connector plug: ....................28 3.11.3 Plug wiring details for Flash programming SR5i processor ............28 3.12 Led Indicator ............................29 Money Controls 2008. All rights reserved. Page 2 of 45... - Page 3 Figure 17: SR5i Accepted Coin Dimensions Graph ....................40 Figure 18: SR5i Top Entry with Sorter Dimensions ....................42 Figure 19: Top Entry / Front Entry Exploded View ....................43 Money Controls 2008. All rights reserved. Page 3 of 45...
- Page 4 Table 13: ccTalk Serial Commands ........................31 Table 14: ccTalk Error Codes ..........................33 Table 15: Fault Codes ............................33 Table 16: Status Codes ............................33 Table 17: Environmental Ranges .......................... 41 Money Controls 2008. All rights reserved. Page 4 of 45...
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Page 5: Diary Of Changes
Issue 1.2 ......................... 22 July 2008 Corrected Table 12 SR5i LED Status Issue 1.3 ........................14th Jan 2011 Inserted new PCB cover instructions Updated images and general update Money Controls 2008. All rights reserved. Page 5 of 45... -
Page 6: Serial Compact Hopper
The Serial Compact Hopper Mk2 or SCH2 is a serially controlled Compact Hopper manufactured by Money Controls. The serial interface is ccTalk, firmly established as a leading, low-speed device control protocol in the money-transaction industry. A key feature of ccTalk is its optimal balance between simplicity and security. -
Page 7: Mechanical Features
Hoppers can be configured to pay out coins in the diameter range 16.25-31.0mm, and within the thickness range 1.25-3.20mm. However, each coin needs to be qualified on an individual coin basis. For further information on qualification of coins, please contact Money Controls Technical Services Department. 2.4.4 COIN CAPACITY The coin capacity of the hopper is between 200 and 700 depending on their physical size. -
Page 8: Overall Dimensions
Bulk Coin Recycler Technical Manual TSP157.doc Issue 1.3– Jan 11 2.5 Overall Dimensions Figure 1: Hopper Dimensions Money Controls 2008. All rights reserved. Page 8 of 45... -
Page 9: Installation And Removal
Opto security. During idling (no coins being paid out), the exit optos are randomly pulsed. If a blockage is seen while driving the opto or a short-circuit seen while not driving the Money Controls 2008. All rights reserved. Page 9 of 45... -
Page 10: Cctalk Design Parameters
2.9 ccTalk Design Parameters Refer the ‘ccTalk Serial Communication Protocol / Generic Specification’ for an explanation of the protocol and its implementation on any platform. A copy can be downloaded from www.cctalk.org. Money Controls 2008. All rights reserved. Page 10 of 45... -
Page 11: Serial Connector Type
Address select 1 - LSB /DATA (ccTalk) Operation can be achieved with just 3 wires… +24V to pin 4 GND to pin 6 Bi-directional serial data line to pin 8 Money Controls 2008. All rights reserved. Page 11 of 45... -
Page 12: Auxiliary Connector Type
Otherwise, no connections should be made. The level plates themselves should be connected through the corresponding plate pin (pin 1 for high level, pin 3 for low level) and the plate common (pin 5). Money Controls 2008. All rights reserved. Page 12 of 45... -
Page 13: Address Selection
Otherwise, no connections should be made. The level plates themselves should be connected through the corresponding plate pin (pin 1 for high level, pin 3 for low level) and the plate common (pin 5). Money Controls 2008. All rights reserved. Page 13 of 45... -
Page 14: Power Fail Recovery
This command stops the motor dead and returns the number of unpaid coins back to the host. This value should be stored by the host machine prior to power being lost. Examples… Money Controls 2008. All rights reserved. Page 14 of 45... -
Page 15: Hopper Life Dispense Count
‘Emergency stop’ command or use the ‘Request hopper status’ command before power was lost - otherwise it would think there were 7 unpaid coins rather than 6. Money Controls 2008. All rights reserved. Page 15 of 45... -
Page 16: What Happens
2.16.2 WHAT HAPPENS AFTER A SOFTWARE RESET? The following is a guide to what happens after a software reset. A software reset means sending the ‘Reset device’ command to the hopper. Money Controls 2008. All rights reserved. Page 16 of 45... -
Page 17: Power Distribution On A Multi-Drop Bus
If communication errors still occur, consider changing the topology of the multi-drop bus network. A star network will distribute power more evenly than a ring, tree or daisy-chain network. Money Controls 2008. All rights reserved. Page 17 of 45... -
Page 18: Electrical Noise - Physical Measures
8 to 10 coins per second 2.19.1 COIN PAYOUT: Table 3: Coin Payout Rate Mode Rate Multi coin payout 8 - 10 coins per second approx. Single coin payout 2 coins per second approx. Money Controls 2008. All rights reserved. Page 18 of 45... -
Page 19: Product Compliance
Remove any debris from the disk bed assembly. Clean the exit window opto with a clean dry cloth. Re-assemble, as described. Refill and test the hopper. Money Controls 2008. All rights reserved. Page 19 of 45... -
Page 20: Fault Finding And Repair
2.22.1 CCTALK INTERFACE CIRCUIT This is the ccTalk electronic interface circuit on SCH2. There are many options for the host interface circuit but we recommend an open-collector drive. Figure 5: ccTalk Interface Circuit: Money Controls 2008. All rights reserved. Page 20 of 45... -
Page 21: Bcr Sr5I
The coin is then diverted to one of 4 different paths and subsequently an additional 4 paths by the active manifold. Money Controls 2008. All rights reserved. Page 21 of 45... -
Page 22: Mechanical Arrangement
3.4 Mechanical Arrangement Money Controls 2008. All rights reserved. Page 22 of 45... -
Page 23: Electrical Connections
Figure 6: SR5i BCR Connector Side Table 7: SR5i BCR Rear Cover Details. Not Used 8-Way Active Manifold Optics and Coin Arrival Sensor Serial interface (ccTalk) Not Used Flash Programming LED Indicator Money Controls 2008. All rights reserved. Page 23 of 45... -
Page 24: Stud Positions
Bulk Coin Recycler Technical Manual TSP157.doc 3.6 Stud Positions The stud positions shown below are factory fitted at MCL. “A” represents Money Controls back channel compatible with a BCR Figure 7: Stud Positions Money Controls 2008. All rights reserved. Page 24 of 45... -
Page 25: Electrical Interface Requirements
This can only be rectified by re-fitting a sorter. When the blockage / fault is cleared, the alarm code will automatically be removed. Money Controls 2008. All rights reserved. Page 25 of 45... -
Page 26: Main Connector
When a coin is entered then the light path between the corresponding emitter and detector is broken and the detector becomes inactive. Once the coin has passed the optics, the system returns to its quiescent state. Money Controls 2008. All rights reserved. Page 26 of 45... -
Page 27: Sorting Coins
Sorting up to 8 different paths is achieved using the active manifold in conjunction with the 4- way sorter. Figure 10: 8-way Active Manifold exploded diagram 3.11 Flash Programming Interface 3.11.1 DETAILS OF PCB CONNECTOR: 5x2 way 2mm pitch straight pin header: Money Controls 2008. All rights reserved. Page 27 of 45... -
Page 28: Details Of Mating Connector Plug
RS232 / 5V TTL/CMOS interface box connected to a PC COM port (COM1 or COM2). Rotary switch must be set to Position 0. Use Money Controls FlashProgrammer s/w utility to erase, download and verify the SR5i flash memory. Money Controls 2008. All rights reserved. -
Page 29: Led Indicator
The ‘intelligence’ has been trigger (high security mode). The Flashing off / green result will be reduced/no fraud coin acceptance. The SR5i will be reset by either 10 true coins or 5 minutes left in idle. Money Controls 2008. All rights reserved. Page 29 of 45... -
Page 30: Label Details
Issue 1.3 – Jan 11 Bulk Coin Recycler Technical Manual TSP157.doc 3.13 Label Details Figure 11: SR5i Label Details Money Controls 2008. All rights reserved. Page 30 of 45... -
Page 31: Cctalk Protocol
Request variable set Configuration to EEPROM Request manufacturer id Calculate ROM checksum Request equipment category id Request creation date Request product code Request last modification date Request database version Request reject counter Money Controls 2008. All rights reserved. Page 31 of 45... - Page 32 Request comms status variables Read data block Reset device For further details on this section please refer to the current ccTalk generic standard or contact Money Controls Technical Services Department. Money Controls 2008. All rights reserved. Page 32 of 45...
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Page 33: Cctalk Error Codes
Fault on piezo sensor Fault on sorter exit sensors Fault on thermistor Temperature outside operating limits 3.15.3 CCTALK STATUS CODES Table 16: Status Codes Code Status Coin return mechanism activated (flight deck open) Money Controls 2008. All rights reserved. Page 33 of 45... -
Page 34: Cctalk Interface Circuits
Figure 13: Circuit 1, ccTalk Standard Interface Typical Components Diode BAT54 Schottky Diode, low forward voltage drop. NPN BC846B High gain, medium signal, NPN transistor. PNP BCW68 High gain, medium signal, PNP transistor. Money Controls 2008. All rights reserved. Page 34 of 45... -
Page 35: Circuit 2 - Cctalk Low Cost Interface
Although cheaper to implement, this circuit does not have the drive capability or the robustness of other designs. Figure 14: Circuit 2, ccTalk Low Cost Interface Money Controls 2008. All rights reserved. Page 35 of 45... -
Page 36: Circuit 3 - Cctalk Direct Interface
A very low cost solution is to interface a single pin on a microcontroller directly onto the ccTalk data line. The pin can be switched between active-low for transmitting and high- impedance tri-state for receiving. Figure 15: Circuit 3, ccTalk Direct Interface Money Controls 2008. All rights reserved. Page 36 of 45... -
Page 37: Servicing
Refitting the acceptor is the reverse of removal. 3.17.2 CLEANING The coin rundown area should be cleaned regularly to ensure accurate discrimination of coins and tokens. Only a damp cloth should be used. Money Controls 2008. All rights reserved. Page 37 of 45... -
Page 38: Accept Gate
The following information is presented for customers’ guidance in rectifying a fault but does not cover all possible causes. All acceptors with electronic faults should be returned to Money Controls Ltd. or to an approved service centre for repair. Symptom... -
Page 39: Mechanical Specification
The accepted range of coin sizes are shown below: This Graph is only intended as a guide. If a coin is required that is close to the limits shown, please check with Money Controls Technical Services department first. Money Controls 2008. All rights reserved. -
Page 40: Specified Emc Performance
This product is compliant with EMC test specification EN55022; 1998 3.19.3.2 Immunity This product is compliant with EMC test specification EN55014-2; 1997 3.19.3.3 Shock / Vibration Immunity This product is compliant with BS 2011 part 2.1. [IEC 68-2-27] Money Controls 2008. All rights reserved. Page 40 of 45... -
Page 41: Environmental Specification
3.19.5 MATERIAL FLAMMABILITY RATING The major plastic part of the SR5i (the body) is rated as UL94-V0 The other parts are rated as UL94-HB The 8-way manifold is rated as UL94-HB Money Controls 2008. All rights reserved. Page 41 of 45... -
Page 42: Top Entry Dimensions
Issue 1.3 – Jan 11 Bulk Coin Recycler Technical Manual TSP157.doc 3.19.6 TOP ENTRY DIMENSIONS Figure 17: SR5i Top Entry with Sorter Dimensions Money Controls 2008. All rights reserved. Page 42 of 45... -
Page 43: Figure 19: Top Entry / Front Entry Exploded View
12. Accept gate spring. 13. Cotton catch. 14. Top Entry chute. 15. Top Entry gate piece. 16. Top Entry reject lever. 17. Top Entry reject lever pivot screw and spring Money Controls 2008. All rights reserved. Page 43 of 45... - Page 45 This manual is intended only to assist the reader in the use of this product and therefore Money Controls shall not be liable for any loss or damage whatsoever arising from the use of any information or particulars in, or any incorrect use of the product.
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