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Money Controls SR5 Technical Manual

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SR5 Technical Manual
TSP010.doc
Issue 3.0 - October 2001
This document is the private unpublished property of Money Controls Ltd and may not be reproduced in part or in
total by any means, electronic or otherwise, without the written permission of Money Controls Ltd. Money Controls
Ltd does not accept liability for any errors or omissions contained within this document. Money Controls Ltd shall
not incur any penalties arising out of the adherence to, interpretation of, or reliance on, this standard. Money
Controls Ltd. reserves the right to amend, improve or change the product referred to within this document or the
document itself at any time.

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  • Page 1 Issue 3.0 - October 2001 This document is the private unpublished property of Money Controls Ltd and may not be reproduced in part or in total by any means, electronic or otherwise, without the written permission of Money Controls Ltd. Money Controls Ltd does not accept liability for any errors or omissions contained within this document.

  • Page 2: Table Of Contents

    Top Entry - Removal and Refitting ..................... 41 ♦ Cleaning............................42 ♦ Accept Gate ..........................42 ♦ Sorter ............................42 ♦ Rear Cover ..........................42 Fault Finding ..........................43 CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 2 of 50...
  • Page 3 Figure 23: SR5 Top Entry with Sorter Dimensions................46 Figure 24: SR5 Front Entry Dimensions....................47 Figure 25: SR5 Label Details......................... 48 Figure 26: Top Entry / Front Entry Exploded View................49 CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 3 of 50...

  • Page 4: Diary Of Changes

    Fig 21 amended. Accept flap removal updated. Reference to C220B removed from Mode 3. Mode 10 now C220B only. Diagram of stud positions added. CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 4 of 50...

  • Page 5: Introduction

    TSP010.doc Issue 3.0 - October 2001 2) Introduction The SR5 series of coin acceptors has been designed to be compatible with the standard 5” format currently used throughout the vending, amusement and leisure industries. Through the development of Series Resonance technology, the SR5 incorporates the highest levels of discrimination and functionality.

  • Page 6: Operation

    16 different coins or tokens and therefore no field adjustment is necessary beyond token select / Teach and Run (see page 31). However, the SR5 can now be programmed on site without the use of coins and for total flexibility, if a new coin/token is required, the Teach and Run function can be used to program all 16 coins and the token position 12.

  • Page 7: Uk Awp Industry Standard

    TSP010.doc Issue 3.0 - October 2001 4) UK AWP Industry Standard The UK AWP Standard SR5 is covered in detail in the appendix “SR5 UK AWP”. Basically, this would consist of a Top Entry SR5, Manifold 6, Universal Rundown and Coin Entry Bezel.

  • Page 8: Electrical Connections

    See section 15). Diagnostics See section 16). Bank Select Switches See section 17). LED Indicator Token Select / Function Switch See section 18). Program Button CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 8 of 50...

  • Page 9: Stud Positions

    The stud positions shown below are factory fitted at MCL. “A” represents Money Controls backchannel compatible. “B” represents Industry Standard backchannel compatible. “C” is a customer specific option requested. CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 9 of 50...

  • Page 10: Electrical Interface Requirements

    V positive max +24V Positive Com A V positive min Positive Com A V negative min Negative Com A V negative max -24V Negative Com A CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 10 of 50...

  • Page 11: Standard Inputs

    Figure 3: Input Hardware Configuration Table 5: Standard Input DC characteristics Characteristic Value V in Low (max) V in High (min) I max @ V in Low 0.5mA CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 11 of 50...

  • Page 12: Alarms

    3. If a sorter is fitted the optics are checked for a blockage. NB: If a sorter should be fitted but has been removed, then the SR5 will think the sorter optics are blocked and therefore the alarm condition will be permanent.

  • Page 13: Dual Coin Rundown Interface (Dce)

    This interface is used with the dual coin rundown. It is used to provide information to the SR5 indicating whether a coin or a token has been entered. Normally, when there is no coin or token in the entry, both the opto detectors are active as they are receiving infrared light from the corresponding emitter.

  • Page 14: Parallel Interface

    Bank Select DIL switch will have no effect. ♦ Ident Pin The ident pin (pin 1) can be used by the host machine to identify the SR5 acceptor and hence interpret the binary credit code outputs.

  • Page 15: Coin Accept Outputs

    COMA = +5V to +24V Host machine ComA = +5V to +24V 80ms +5V to +24V 50mA MAX Coin Accept MAX 24V Figure 5: Accept Outputs (1) CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 15 of 50...

  • Page 16: Table 7: Accept Output Dc Characteristics

    V out active max. Com A plus 1V Negative Com A I max (sink or source) 50mA Positive or Negative Com A I Leakage 10µA CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 16 of 50...

  • Page 17: Select Input

    Issue 3.0 - October 2001 ♦ Select Input This input determines whether the SR5 is in 5 coin mode or 16 coin mode. 5 coin mode uses a single output per coin and is therefore limited to 5 different credit codes.

  • Page 18: Inhibit Lines

    If the Inhibit pin is Low then the corresponding coin will be accepted if deemed to be true. NB: The default setting is for ALL inhibit inputs to be High and therefore coins are inhibited. CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 18 of 50...

  • Page 19: Bank Select Parallel Inputs (Modes 1, 4, 7 And 8)

    Issue 3.0 - October 2001 ♦ Bank Select Parallel Inputs (Modes 1, 4, 7 and 8) The SR5 is capable of accepting up to 16 different coin types. Whilst it is possible for the coins to operate entirely independently, for the purposes of inhibiting coins they are arranged in 2 banks of 8.

  • Page 20: Sorting Coins

    MCL and vice versa. ♦ 4-way Sorter Normally the SR5 will be used to sort coins to one of 4 paths. (The passive manifold, if fitted, is used to channel the coins into the industry standard footprint).

  • Page 21: Sorter Overrides

    NB: Path A can be overridden as long as there is another path for that coin to divert to which has not been overridden. Path D Path A Path B Path C View from below passive manifold. CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 21 of 50...

  • Page 22: 8-Way Override

    Taking the relevant input Low indicates to the acceptor that the route is overridden. The coin will then travel down the next programmed route or be accepted through the DEFAULT path. View from above DEFAULT Reject CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 22 of 50...

  • Page 23: Sorting Modes

    4-way could be coin 2 to path C, then D, B, default A. See Figure 7. e.g. 8-way could be coin 6 to path 1, then 4, 3, 7, default 8. See Figure 8 CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 23 of 50...

  • Page 24: Protocol

    Protocol: cctalk BACTA compliant implementation. For further details on this section please refer to the current cctalk generic standard. Connector type: 10 Way DIL (connector 5 on Figure 2: SR5 Connector Side). Pin 1 - DATA Looking at the pin header...

  • Page 25: Active Manifold Interface

    This two pin connector is switched to operate the diverter flap within the active manifold when required as part of 8 way coin sorting. CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 25 of 50...

  • Page 26: Diagnostics

    Inhibit 7 and 8 ⇒ Not used The SR5 will also ‘clap’ the accept gate a number of times, depending on the level of noise present on the sensors. The more ‘claps’, the more noise. 0 claps No detectable noise.

  • Page 27: Solenoid And Inductive Sensor Flash Test

    Likewise, if the active manifold is not fitted for 8-way sorting, then inhibit 3 will be inactive. The SR5 will also show the status of the inductive coils on the accept lines. An inactive accept line indicates there is a fault.

  • Page 28: Opto Test

    NB: These tests are only useful if the relevant hardware is fiited, i.e. DCE chute and sorter. ♦ Exit Diagnostics To exit the diagnostic tests, remove the link/s and press the program button until the LED turns Green. CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 28 of 50...

  • Page 29: Bank Select Switches

    Coins 9 to 16 will ACCEPT Figure 15: Bank Select switches ONLY if the Bank Select input is either not connected or pulled High. CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 29 of 50...

  • Page 30: Rotary Switch Options

    Routing plug / EEPROM. (see page 33) Teach and Run a new token. (see page 31) NB: NEVER leave the validator with the rotary switch in positions D,E or F. CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 30 of 50...

  • Page 31: Teach And Run Token "F

    Position F allows a token, which is not currently in one of the pre-programmed groups, to be programmed on site. To Teach and Run a token, ensure that the SR5 is powered up through the main parallel connector (Teach and Run is not available in serial mode).

  • Page 32: Alarm And Rundown Settings "D

    Issue 3.0 - October 2001 ♦ Alarm and Rundown settings “D” For Alarm details see section 8). “Alarms”. To set these options to those required, ensure that the SR5 is powered up through the main parallel connector. Changes cannot be made in serial mode.

  • Page 33: Routing Plug / Eeprom Mode "E

    The SR5 allows you to change from EEPROM mode (factory programmed sorting configurations) to routing plug mode and from routing plug mode to EEPROM mode. To set this option, ensure that the SR5 is powered up through the main parallel connector. Changes cannot be made in serial mode.

  • Page 34: Cctalk Serial Messages

    Read buffered credit or error codes Request master inhibit status Request insertion counter Request accept counter Modify sorter override status Request sorter override status One-shot credit CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 34 of 50...
  • Page 35 Request comms status variables Reset device For further details on this section please refer to the current cctalk generic standard or contact Money Controls Technical Services Department. CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 35 of 50...

  • Page 36: Table 11: Error Codes

    Temperature outside operating limits The following status codes are supported. Table 13: Status Codes Code Status Coin return mechanism activated ( flight deck open ) CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 36 of 50...

  • Page 37: Cctalk Interface Circuits

    Typical Components Diode BAT54 Schottky Diode, low forward voltage drop BC846B High gain, medium signal, NPN transistor BCW68 High gain, medium signal, PNP transistor CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 37 of 50...

  • Page 38: Circuit 2 - Cctalk Low Cost Interface

    2-wire Serial Bus 220R TX Data 220R RX Data Network Load at Host Controller Data CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 38 of 50...

  • Page 39: Circuit 3 - Cctalk Direct Interface

    The pin can be switched between active-low for transmitting and high-impedance tri-state for receiving. 2-wire Serial Bus Voltage clamp Bi-directional drive Network Load at Host Controller Data CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 39 of 50...

  • Page 40: Circuit 4 - Cctalk Pc Interface

    PC RX 100n 100n 100n 100n +12V 9-way 100K D-type BCW68 female BC846 cctalk 100K DATA 100K BAT54 Figure 20: Circuit 4, cctalk PC Interface CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 40 of 50...

  • Page 41: Servicing

    Release the locking catches and carefully lift out the acceptor from the back channel. Once the machines harness becomes accessible, remove all the interface connectors. Refitting the acceptor is the reverse of removal. CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 41 of 50...

  • Page 42: Cleaning

    ♦ Accept Gate To detach the accept gate, first undo screw (9) and remove the rundown cover. Carefully slide the gate spring (12) towards the rear of the SR5 and remove. Pull the gate forward and downward to remove. Re-fitting is the reverse of removal.

  • Page 43: Fault Finding

    The following information is presented for customers’ guidance in rectifying a fault but does not cover all possible causes. All acceptors with electronic faults should be returned to Money Controls Ltd. or to an approved service centre for repair. Symptom...

  • Page 44: Mechanical Specification

    Issue 3.0 - October 2001 Mechanical Specification ♦ Position The SR5 should be mounted within +2 degrees of the vertical in any plane. It is intended for use in stationary environments. ♦ Coin/Token Sizes The accepted range of coin sizes are shown below: This Graph is only intended as a guide.

  • Page 45: Specified Emc Performance

    (Recovery time by the acceptor after a temperature step change is 1 hour per 20°C. Maximum operating rate of change 20°C per hour.) ♦ Material Flammability Rating The major plastic part of the SR5 (the body) is rated as UL94-V0 The other parts are rated as...

  • Page 46: Top Entry Dimensions

    SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001 ♦ Top Entry dimensions REJECT AREA Figure 23: SR5 Top Entry with Sorter Dimensions CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 46 of 50...

  • Page 47: Front Entry Dimensions

    SR5 Technical Manual TSP010.doc Issue 3.0 - October 2001 ♦ Front Entry Dimensions 159.50 Figure 24: SR5 Front Entry Dimensions CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 47 of 50...

  • Page 48: Label Details

    DF = Direct Reject - Front Entry I1 = Indirect Front Plate Front Plate D1 = Direct Front Plate Figure 25: SR5 Label Details CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 48 of 50...

  • Page 49: Figure 26: Top Entry / Front Entry Exploded View

    15. Top Entry gate piece 16. Top Entry reject lever 17. Top Entry reject lever pivot screw and spring Figure 26: Top Entry / Front Entry Exploded View CONFIDENTIAL Not to be disclosed without prior written permission from Money Controls Page 49 of 50...
  • Page 50 This manual is intended only to assist the reader in the use of this product and therefore Money Controls shall not be liable for any loss or damage whatsoever arising form the use of any information or particulars in, or any incorrect use of the product.

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