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Summary of Contents for Abicor Binzel MF1-Rear
- Page 1 T E C H N O L O G Y F O R T H E W E L D E R ´ S W O R L D . EN Operating instructions MF1-Rear EN Master feeder www.binzel-abicor.com...
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Page 2: Table Of Contents
All brand names and trademarks that appear in this manual are the property of their respective owners/manufacturers. Our latest product documents as well as all contact details for the ABICOR BINZEL national subsidiaries and partners worldwide can be found on our website at www.binzel-abicor.com... -
Page 3: Identification
The MF1-Rear is part of the MFS-V3 wire feeder system and is used in industry and the trade for the delivery of welding wire or solder. The MF1-Rear is a 4-roll wire drive that is solely used as the rear drive for feeding the wire in push-push mode. -
Page 4: Classification Of The Warnings
2 Safety MF1-Rear 2.4 Classification of the warnings The warnings used in the operating instructions are divided into four different categories and appear prior to potentially dangerous work steps. Arranged in descending order of importance, they have the following meanings: DANGER Describes an imminent threatening danger. -
Page 5: Product Description
Weight 2.9 kg Tab. 3 MF1-Rear 3.2 Abbreviations MFS-V3 Complete wire feeder system comprising an eBOX, MF1-Rear and a process-side drive plus all necessary media leads and control leads MF1-Rear Rear wire drive on push-push systems Process-side wire drive Quickconnector Interface for wire guidance Tab. -
Page 6: Nameplate
3 Product description MF1-Rear 3.3 Nameplate MF1-Rear is labelled with a nameplate as follows: Device number Reduction ratio Fig. 1 Nameplate When making enquiries, please note the following information: • Device type • Device number (1) Standard reduction ratio Laser applications i= 30:1 Tab. -
Page 7: Scope Of Delivery
Tab. 2 Ambient conditions for transport and storage on page EN-5 5 Functional description The MF1-Rear is mechanically and electronically aligned with the master feeder system in push-push mode. The 4-roll wire drive feeds the wire synchronously with the front drive MF1 in line with the target value setting. -
Page 8: Commissioning
6 Commissioning MF1-Rear 6 Commissioning DANGER Risk of injury due to unexpected start-up The following instructions must be followed during all maintenance, servicing, assembly, disassembly, and repair work: • Switch off the power source. • Close off the gas supply. -
Page 9: Mounting The Pressure Rollers
MF1-Rear 6 Commissioning Eccentric bolt Cover Pressure screw 11 Drive gears (2 pcs.) 12 Feeder pressure rollers (2 pcs.) Drive gears (2 pcs.) Knurled screw Axles (2 pcs.) Knurled screws (2 pcs.) Knurled screws (2 pcs.) 10 Rocker Feeder drive rollers (2 pcs.) Fig. -
Page 10: Mounting The Driving Rollers
2 Place the drive rollers (4) on guide pins on the drive gears (2) and secure with knurled screws (3). 6.2 Installing the MF1-Rear Due to the different installation situations in systems, the system constructor/operator is responsible for ensuring that the MF1-Rear is duly installed. Mount the MF1-Rear on a mounting plate of a suitable size. DANGER Electric shock Dangerous voltage during hot wire applications. -
Page 11: Establishing Connections
MF1-Rear 6 Commissioning 6.3 Establishing connections 6.3.1 MF1 or MF1 & MF1-Rear Establish the connections as shown in the following diagram: MasterLiner Wire end sensor Control lead for wire end sensor Flex supply Wire drum Control lead MF1-Rear - MF1/ MF1DIG. -
Page 12: Feeding In The Wire
6 Commissioning MF1-Rear 6.4 Feeding in the wire NOTICE • Each time you change the wire, make sure that the start of the wire is free of burrs. MasterLiner MasterLiner Cover Rocker Inlet tube Wire Inching trigger (green) Eccentric bolt Fig. -
Page 13: Pin Assignment
MF1-Rear 6 Commissioning 6.5 Pin assignment Fig. 6 Pin assignment BAL.0442.0 • 2021-10-21 EN - 13... -
Page 14: Operation
• The MF1-Rear may only be operated by qualified personnel (in Germany see TRBS 1203). • As the MF1-Rear is integrated into a welding system, the operating instructions of the welding components, such as welding torch and power source, must be observed during operation. -
Page 15: Decommissioning
NOTICE • As the MF1-Rear is integrated into a welding system, the process for putting it out of operation depends on the robot control system. Please make sure that the shutdown procedures for all components integrated in the welding system are strictly observed. -
Page 16: Maintenance Intervals
9 Maintenance and cleaning MF1-Rear 9.1 Maintenance intervals NOTICE • The specified maintenance intervals are standard values and refer to single-shift operation. Cover Grub screw Wire guide nipple 10 Full-floating axles (2 pcs.) Clamp lever Toothed wheels (2 pcs.) Pressure screw 11 Toothed wheels (2 pcs.) - Page 17 MF1-Rear 9 Maintenance and cleaning Check the following: Weekly Every other week Monthly • Remove the cover (1) and use dry compressed air to clean the • Lightly lubricate the • Check the contact drive unit. full-floating pressure setting and...
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Page 18: Troubleshooting
1 Disconnect the cable assembly from the wire feeder. 2 Remove the parts to be disconnected. 3 Disassemble the MF1-Rear. Disassemble the MF1-Rear in the reverse order. In doing so, please note: 6.2 Installing the MF1-Rear on page EN-10 EN - 18 BAL.0442.0 • 2021-10-21... -
Page 19: Disposal
12.3 Packaging ABICOR BINZEL has reduced the transport packaging to the necessary minimum. The ability to recycle packaging materials is always considered during their selection. - Page 20 T H E W E L D E R ´ S W O R L D . Importer UK: ABICOR BINZEL (UK) ltd. Binzel House, Mill Lane, Winwick Quay Warrington WA2 8UA • UK T +44-1925-65 39 44 F +44-1925- 65 48 6 info@binzel-abicor.co.uk...
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