Loepfe YARNMASTER 3N1 Fitting Instruction
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YARNMASTER
3N1
®
Fitting Instruction
RIFA RS40

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Summary of Contents for Loepfe YARNMASTER 3N1

  • Page 1 YARNMASTER ® Fitting Instruction RIFA RS40...
  • Page 3 All rights reserved. No part of this may be repro duced in whatever form (by printing, photocopying, microfilm or oth- er) without a written grant of Loepfe Brothers Ltd., nor may it be processed or distributed by any electronic mean.
  • Page 4 INHALTSVERZEICHNIS...
  • Page 5: Table Of Contents

    TABLE OF CONTENTS Table of Contents Safety Instructions Norms and Regulations Service Notes Instruction Manual Liability Operational Notes Introduction About this Manual Parts List Principle System Specifications Preparation of Cabling SCU Side: Fitting of Sensors Cabling of the Section Electronic (SE) Connections to RIFA Connections to PLC Connections to Power Board...
  • Page 6 Software SCU Software Upgrade Software for Section Electronic (Q-Board) Specifications...
  • Page 7: Safety Instructions

    SAFETY INSTRUCTIONS Safety Instructions Norms and Regulations The LOEPFE YarnMaster 3N1 yarn clearing system is a prod- ® uct which has been inspected for technical safety. It complies with the following directives: 2006 / 42 / EC Machinery Directive 2006 / 95 / EC...
  • Page 8: Instruction Manual

    SAFETY INSTRUCTIONS Instruction Manual To prevent faults and operating errors, we recommend to carefully read this Instruction Manual and to carefully follow the instructions given. Indicates warnings which, if not properly observed, could harm your health, impair the functioning of the equipment or the security of your data.
  • Page 9: Introduction

    Follow the safety instructions in the machine’s technical documentation. About this Manual This manual applies to the standard Loepfe 3N1 ready quality control system 1 for RIFA RS40 rotor spinning frames. In this manual, quality is abbreviated as Q, foreigner fibre as FF and polypropylene as PP.
  • Page 10: System Specifications

    Evaluation Unit (Section Electronic) SE-Board 24 rotors Spinning speed Up to 400 m / min (LOEPFE side) Max. power supply and consumption Basic: max. 675 mA at 24V DC SELV, +25% / -15% (incl. SH) Full: max. 750 mA at 24V DC SELV, +25% / -15% Max current: 1.1A / fuse: 1xT2AL.
  • Page 11: Preparation Of Cabling

    PREPARATION OF CABLING Preparation of Cabling SCU Side: Power supply 24 V Ground Speed Sensor LAN to Q-Board The power supply must be installed by an electrician Cabling SCU Front Black: Power Supply from machine 24V (30W) Red: Speed Sensor from RIFA Yellow: LAN to SE Electronic Blue: Ground to machine ground...
  • Page 12: Fitting Of Sensors

    FITTING OF SENSORS Fitting of Sensors Prepare the sensors and screw the mounting piece to the sensor. Screw the sensing head into the existing hole of the bar and position it in the middle of the hole of the mounting piece. It is necessary to do it in this way to be able to make a read- justment.
  • Page 13 FITTING OF SENSORS At least: the measuring slit should be in the range of the press roller. (Picture) If this is not so, the metal bar with with screwed on sensor should be slided. This should be done by the mill mechan- ics.
  • Page 14: Cabling Of The Section Electronic (Se)

    CABLING OF THE SECTION ELECTRONIC (SE) Cabling of the Section Electronic (SE) View from below Machine Head First Section Last Section Power PLC Controller SE LOEPFE Electronic Board SE LOEPFE Empty RIFA n-11     n-11 LAN-Communication Ground...
  • Page 15: Connections To Rifa

    CABLING OF THE SECTION ELECTRONIC (SE) Connections to RIFA Connections to PLC 3N1 Stop cable to SE board PLC Controller RIFA RIFA PLC 3N1 Stop cable 3N1 Stop cable A5008541 A5008542 Connections COM0 – COM1 0V OUT – COM0...
  • Page 16: Connections To Power Board

    CABLING OF THE SECTION ELECTRONIC (SE) Connections to Power Board Power Board RIFA 24V Power cable for SE 3N1...
  • Page 17 CABLING OF THE SECTION ELECTRONIC (SE) Q-Board Connections Red: Stop cable (1 = Upper: A5008541, 2 = Lower: A5008542) White: Power supply 24 V from Power Board RIFA Yellow: LAN to SCU, is splitted by each section see the following picture Blue: Ground, connected to machine ground...
  • Page 18: Earthing Of Se-Board

    CABLING OF THE SECTION ELECTRONIC (SE) Output for next section (if last, empty) Input from SCU or last Q-Board LAN for Q-Board Earthing of SE-Board The screw must be screwed onto the Q-Board at the upper left side, as illustrated. Machine Ground Diagram Last Section First Section...
  • Page 19: Se Address

    CABLING OF THE SECTION ELECTRONIC (SE) SE Address Set the right address on the switch of the SE. Address sticker is on the SE case. Labeling of SE-Board The labelling is to be done by the fitter. As soon as the Q- Boards are placed the attached stickers must be fixed.
  • Page 20: Sensor Cables

    CABLING OF THE SECTION ELECTRONIC (SE) Sensor Cables On each machine side: 6 cables, length 3 m (SCU side, longest way to Q-Board) 6 cables, length 2 m (shorter way to Q-Board) Cable from the sensor to the inside of the machine. Use the support (different types available).
  • Page 21: System Setup

    Next table lists the settings to be done. Enter the system or user password when it is requested. The system password is known by Savio and Loepfe installers only. The default user password is “123”. Save settings by pressing OK or...
  • Page 22: Service

    Hardware Locks LOEPFE YM 3N1 has a built-in diagnostic function. Technical problems are indicated by means of hardware locks. Hardware locks can be cancelled by means of the unlock card, from the SCU or with button on sensing head. Since hardware failures of this kind can have several influences on yarn quality, they should be corrected and reset by qualified personnel only.
  • Page 23: Fuse And Battery Change Scu

    SERVICE Fuse and Battery Change SCU Fuses 2x T3.15AL. Part number: V314103. • The fuses are located behind the SCU front door. Discon- nect SCU power before opening the SCU. Battery Replacing the Battery Caution: Risk of explosion if battery is replaced by an incorrect type.
  • Page 24: Fuse And Battery Change Se

    SERVICE Fuse and Battery Change SE T2AL Battery Fuse Battery Replacing the Battery The input fuse (T2AL) of the 3N1Q-board is an SMD fuse (6.1x2.6x2.6mm) in a holder. Caution: Risk of explosion if battery is replaced Spare fuse SE (Q-board) by an incorrect type.
  • Page 25: Replacing A Se-Board

    A250423500 SCU basic A250437100 SE board basic A701000 extension print for SE (Full Version) A905257100 Sensor basic A905257000 Sensor full V314103 Fuse for SCU A080992900 Fuse for SE P222004 Battery for SCU A016957900 Battery for SE 045757000 USB Stick Loepfe...
  • Page 26 SOFTWARE SETUP Software SCU Software Upgrade Upgrade Procedure by Means of a USB Memory Stick 1. Take the “Open End VX.XX Build XXXXXX Upgrade.exe” file from the data carrier 2. In special case: Rename the file “Open End V7.02 Build 081024 Upgrade.oxo” to “Open End VX.XX Build XXXXXX Up- grade.exe”.
  • Page 27 SOFTWARE SETUP Now, click the “Start Upgrade” button to start the upgrade. 8. At the end (all 5 steps executed), the following screen appears: 9. Now, you can unplug the memory stick from the SCU, and click the “Finish” button. The SCU will reboot with the new software version.
  • Page 28 SOFTWARE SETUP Software for Section Electronic (Q-Board) Change Procedure for the 2 Flash EPROM Units 1. Stop production of the OE Spinning machine 2. Switch off the Power of the SCU 3. Open the cover of the SCU (2 screws) 4.
  • Page 29 SPECIFICATIONS Specifications – Unit – supply voltage : 24Vdc SELV – supply voltage range : -15% / +25% (including ripple) – supply current : 1.1Adc – Fuse : T2AL – Temperature range : 5 – 50°C non condensing – Output stop signals –...
  • Page 30 Loepfe Brothers Ltd. 8623 Wetzikon / Switzerland Phone +41 43 488 11 11 Fax +41 43 488 11 00 info@loepfe.com www.loepfe.com Subject to technical modifications...

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