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Work on electric power take-off (PTO EL)
General information on battery electric ve-
hicles
This document contains information on vehicles powered by battery electricity and
the electric power take-off that these vehicles are fitted with. The electric power take-
off is currently available on battery electric vehicles (BEV) and plug-in hybrid elec-
tric vehicles (PHEV).
Battery electric vehicles are powered by an electric motor and battery power as the
energy source. The energy is stored in lithium batteries. Battery electric vehicles do
not have a combustion engine, whereas for example plug-in hybrid electric vehicles
can be powered by both an electric motor and a combustion engine.
Battery electric vehicles have 2 electrical systems, one of which has VCA, 24 V
(voltage class A) and the other VCB, 650 V (voltage class B):
Electrical system
DC (direct current)
VCA
0-60 V
VCB
60-1,500 V
Battery electric vehicles should be considered low-voltage systems >60 V and
<1,500 V (DC). This means that everyone who manufactures, distributes or installs
electrical equipment must ensure that the work and equipment satisfy the relevant
safety requirements for each market.
Follow the safety precautions under the headings Safety precautions and standards
and Chassis modifications on electric vehicles. This also applies if only mechanical
work is carried out or if work is only carried out in the 24 V system and no work is
carried out on the VCB system.
When working in the workshop, the battery electric vehicle must be positioned so
that it can be driven out in the event of a fire or other risk without obstruction.
More information on safety regulations can be found in the following document:
Scania Truck Bodybuilder
© Scania CV AB 2021, Sweden
AC (alternating current)
0-30 V
30-1,000 V
22:10-834 Issue 2 2021-11-11
1 (32)
General information on battery electric vehicles

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Summary of Contents for Scania PTO EL

  • Page 1 Work on electric power take-off (PTO EL) General information on battery electric vehicles General information on battery electric ve- hicles This document contains information on vehicles powered by battery electricity and the electric power take-off that these vehicles are fitted with. The electric power take- off is currently available on battery electric vehicles (BEV) and plug-in hybrid elec- tric vehicles (PHEV).
  • Page 2 Work on electric power take-off (PTO EL) General information on battery electric vehicles • Work on battery electric vehicles • Working with hybrid vehicles Scania Truck Bodybuilder 22:10-834 Issue 2 2021-11-11 2 (32) © Scania CV AB 2021, Sweden...
  • Page 3 Work on electric power take-off (PTO EL) General information on battery electric vehicles Safety precautions and standards IMPORTANT! • Save the results of the insulation measurements and display on request • Save test results and test reports that verify that electrical systems and compo- nents connected to the electric power take-off comply with the requirements.
  • Page 4 Work on electric power take-off (PTO EL) General information on battery electric vehicles Chassis modifications on electric vehicles WARNING! Modification of the VCB system is prohibited. The VCB components or their cable harnesses, which are orange coloured, must not be moved or changed in any way af- ter the vehicle has been delivered.
  • Page 5 Position of electric power take-off and its components Scania's battery electric vehicles may be factory-fitted with the Electric power take- off (PTO-EL) (variant code 8932A) option, which makes it possible to connect the bodywork to the VCB system. The connection is made via a terminal box (1) that provides access to the direct current supply from the vehicle's VCB batteries.
  • Page 6 Work on electric power take-off (PTO EL) Position of electric power take-off and its components Terminal box R126 for electric power take-off Designation Description Voltage supply Incoming voltage supply from the vehicle's VCB system Bodybuilder connection, Connection point for electric power take-off,...
  • Page 7 Work on electric power take-off (PTO EL) Electric power take-off description and function Electric power take-off description and function Performance Magnitude Nominal Min. Max. Current (A) Voltage (V DC) Output (kW) The above table applies to the factory-fitted 100 A fuse. If a fuse with a lower rated current is fitted, the maximum output is based on the selected fuse.
  • Page 8 • If the bodywork's VCB components are water-cooled, they can be connected to the vehicle's cooling circuit. The connection requires approval from Scania. • The power take-off is controlled via the BCI control unit. More information can be found under the heading General information about activating and deactivat- ing PTO EL.
  • Page 9 • Electric power consumption above 100 A for more than 2 seconds results in a re- quest from the vehicle to reduce the load on PTO EL; if this does not occur, de- activation will take place within 8 seconds •...
  • Page 10 When PTO EL is activated, this is displayed via an indicator lamp in the instrument cluster (ICL). The following flow charts show different sequences for activating/deactivating PTO EL;...
  • Page 11 (1b) • PTO EL status "Ready" (1c) • Bodywork VCB system ready for activation (1d) 2. Request to activate PTO EL via BICT or CAN from Bodywork 3. Activation sequence initiated • Pre-charging VCB system (3a) • Result pre-charging (3b) •...
  • Page 12 • Bodywork VCB system activated (1a) • PTO EL status "Active" (1b) 2. Request for deactivation of PTO EL via BICT or CAN from Body- work (should only happen when necessary to minimise contactor wear) 3. Deactivation sequence initiated • PTO EL status "Deactivated" in the event that the vehicle initiates...
  • Page 13 • Bodywork VCB system activated (1a) • PTO EL status "Active" (1b) (Request for deactivation of PTO EL initiated by the chassis due to a fault in the VCB system) 2. Deactivation sequence initiated • PTO EL status "Deactivated" (2a) •...
  • Page 14 • Bodywork VCB system activated (1a) • PTO EL status "Active" (1b) (Request for deactivation of PTO EL initiated by the chassis due to a fault in the VCB system) 2. Deactivation sequence initiated • PTO EL status "Deactivated" (2a) •...
  • Page 15 0x00: NotReady PTO EL is not active and is not ready to be activated PTO EL deactivated PTO EL deactivating 0x03: Deactivating The deactivation sequence for PTO EL has started; this...
  • Page 16 Propulsion battery Propulsion battery HybridInfoProp::StateOfChargeDisplay 0-100% Propulsion battery state of charge. PTO EL will not be state of charge state of charge deactivated due to a low charge level, but it is possible to program a battery level warning via BCI functional-...
  • Page 17 It is therefore important that the bodywork's VCB system satisfies the electrical requirements (refer to the section on electrical requirements) PTO EL will remain active as long as the signal is ac- tive Deactivate PTO EL Deactivate PTO EL...
  • Page 18: General Requirements

    Work on electric power take-off (PTO EL) Using PTO EL General requirements IMPORTANT! • The bodywork must never generate a higher voltage than the VCB voltage in the vehicle. It is prohibited to return power to the vehicle's VCB system.
  • Page 19 Work on electric power take-off (PTO EL) Connection to electric power take-off Connection to electric power take-off WARNING! This work is classified as electrical work and may only be carried out by trained and qualified personnel who are authorised to perform electrical work with approved pro- tective equipment.
  • Page 20 Work on electric power take-off (PTO EL) Connection to electric power take-off To connect to the electric power take-off: Switch off the voltage supply from the VCB network using the control switch for the VCB system. The control switch is positioned behind the front left- hand wheel;...
  • Page 21 Work on electric power take-off (PTO EL) Connection to electric power take-off Lock the control switch in the off position with a padlock; see illustration Check that the VCB system is switched off as follows: – Check that the vehicle cannot be started –...
  • Page 22 Work on electric power take-off (PTO EL) Connection to electric power take-off Open the terminal box by removing both covers; see illustration. Do this care- fully so as not to damage the gasket. Note that the fuse box located on top of the terminal box must be removed in order to open the terminal box.
  • Page 23 Work on electric power take-off (PTO EL) Connection to electric power take-off Make sure that the voltage supply is cut by measuring the voltage between the positive rail and negative rail on the incoming voltage supply; see illustration. The voltage level must < 5 volts for an approved result. Also measure on the outgoing connections in the terminal box.
  • Page 24 The vehicle is factory-fitted with a 100 A fuse. Switching to a fuse with a lower rated current is permitted if this is required to better match the bodywork's prevailing elec- tric power consumption. Contact your local Scania workshop for more information. The cable harness cross-sectional area is selected according to the prevailing rated current on the fuse according to the table below, which indicates the minimum per- missible conductor cross-sectional area.
  • Page 25 Work on electric power take-off (PTO EL) Connection to electric power take-off Fitting cable fittings and ring terminals to the elec- tric power take-off IMPORTANT! VCB cables must be shielded. The shield must be connected to the connector or the component's casing.
  • Page 26 Work on electric power take-off (PTO EL) Connection to electric power take-off The following table and illustration gives an overview of cable fitting components. Designation Description Cable VCB Shielded cable for VCB Pressure screw Screw for compressing seal and attaching electrical...
  • Page 27 Work on electric power take-off (PTO EL) Connection to electric power take-off IMPORTANT! Depending on the dimension selected for the cable fitting, it may be necessary to fit a reducer from the terminal box thread to the relevant thread on the fitting. The max- imum thread length to the terminal box is 8 mm;...
  • Page 28 Work on electric power take-off (PTO EL) Connection to electric power take-off Connection to earthing in chassis (equipotential bonding) IMPORTANT! The casing of all VCB components in the bodywork must be electrically connected to the designated earth screw in the chassis. The equipotential bonding ensures that no dangerous potential differences occur and protects against dangerous situations in the event of a short circuit.
  • Page 29: Cable Routing Requirements

    Work on electric power take-off (PTO EL) Connection to electric power take-off Cable routing requirements The following requirements apply specifically to VCB cable harnesses: • Clamping VCB cables together with VCA cables is prohibited • The minimum permitted distance between a connection point on VCB cables and VCA cables during parallel connection is 100 mm •...
  • Page 30 Work on electric power take-off (PTO EL) Connection to electric power take-off Function status based on ISO 16750-1:2006 Status Description All functions in the component/system meet specifications during and after the test All functions in the component/system meet specifications during and after the test, but some functions may exceed permissible tolerances during the test.
  • Page 31 Work on electric power take-off (PTO EL) Connection to electric power take-off Parameter Requirements Status Insulation test Resistance to voltage pulses (Uimn) IEC 60664-1:2020. Test voltage: 4 kV. Function status B/C Insulation test Insulation resistance measurements (Uins) according to ISO 6469-3:2018 section 10.3.2.
  • Page 32: Ordering Options

    Work on electric power take-off (PTO EL) Connection to electric power take-off Ordering options Option Alternative Variant code PTO EL electric power take-off With 8932A Bodywork communication interface (BCI) With 5837A Part information Designation Description Screw M10×20 Negative connection in terminal box; use parts according to designation or equivalent adapted for electrical joints.