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Fervi 0749 Use And Maintenance Manual

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USE AND
MAINTENANCE MANUAL
Combined planer and thicknesser
Art. 0749
ORIGINAL INSTRUCTIONS

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  • Page 1 USE AND MAINTENANCE MANUAL Combined planer and thicknesser Art. 0749 ORIGINAL INSTRUCTIONS...
  • Page 2 Manual on the date of issuance and listed herein; On the other hand, the machine may also be subject to important technical changes in the future, without the manual being updated. Therefore, see FERVI for information about modifications that could be implemented. REV. 2 February 2014...

  • Page 3: Table Of Contents

    MACHINES AND ACCESSORIES CONTENTS INTRODUCTION ..................5 Preface..........................6 SAFETY WARNINGS .................. 7 General safety rules for machine tools ................7 Special safety rules for planers ..................8 Safety regulations regarding electrical machine-tools ..........9 Technical support......................9 Other provisions ......................9 TECHNICAL SPECIFICATIONS ..............10 DESCRIPTION OF THE MACHINE .............
  • Page 4 MACHINES AND ACCESSORIES OPERATION ..................29 10.1 Instructions for Use ....................29 10.2 Configuration for "lipping" planing ................29 10.3 Configuration for "thickness" planing ..............31 10.4 Return the configuration from "thickness" to "lipping" ........... 33 10.5 How to perform safe planing..................34 10.5.1 Surface planing......................

  • Page 5: Introduction

    The purpose of this manual is to provide the knowledge necessary for the use and maintenance of the Combined planer and thicknesser Art. 0749 and create a sense of responsibility and knowledge of the possibilities and limits of the device entrusted to the operator.

  • Page 6: Preface

    MACHINES AND ACCESSORIES RAPHIC REPRESENTATION OF SAFETY OPERATIONAL AND RISK WARNINGS The following boxes are designed to attract the attention of the reader / user for the proper and safe use of the machine: Pay attention This highlights behavioural rules to prevent damage to the machine and/or the occurrence of dangerous situations.

  • Page 7: Safety Warnings

    MACHINES AND ACCESSORIES 2 SAFETY WARNINGS 2.1 General safety rules for machine tools Risks associated with the use of the machine Do NOT underestimate the risks related to the use of the machine and stay focused on the work you are carrying out. Risks associated with the use of the machine Despite the implementation of all safety devices for safe use of the machine, it is necessary to take note of all the accident prevention requirements highlighted in various parts of this...

  • Page 8: Special Safety Rules For Planers

    MACHINES AND ACCESSORIES 7. Make sure that the work environment is forbidden to children, non-employees and animals. 8. Do not perform tasks on the machine other than those for which it was designed. Only use the machine in the manner in which it was intended, as described in this instruction manual.

  • Page 9: Safety Regulations Regarding Electrical Machine-Tools

    MACHINES AND ACCESSORIES 2.3 Safety regulations regarding electrical machine-tools Risks associated with the use of the machine 1. Do not modify the electrical system in any way. Any attempt in this regard may jeopardize the operation of electrical devices, thus causing malfunction or accident. 2.

  • Page 10: Technical Specifications

    MACHINES AND ACCESSORIES 3 TECHNICAL SPECIFICATIONS Description (unit of measurement) Art. 0749 Height (mm) Length (mm) 1050 Depth (mm) Planer table (mm) 1050 x 250 Table thickness (mm) 600 x 250 Rated voltage (V) Power (W) 1500 Frequency (Hz) Knife size (mm)

  • Page 11: Description Of The Machine

    ACCESSORIES 4 DESCRIPTION OF THE MACHINE The C (Art. 0749) is a machine designed to plane a OMBINED PLANER AND THICKNESSER surface and give a piece of wood one predetermined thickness. When planing, the piece of wood is pushed forward over the cutterhead and the lower surface is planed.

  • Page 12: Main Parts Of The Machine

    MACHINES AND ACCESSORIES 4.1 Main parts of the machine Figure 1– “Lipping” planer – Front view. Output table Push-button control panel Adjustments of the protection Cutterhead device 3 Planer shaft protection Front guard Lateral guide Table height adjustment Input table Table height adjustment “1”...
  • Page 13 MACHINES AND ACCESSORIES Lateral guide Guide inclination lever Output table lock Protection device Cutterhead protection Input table lock Figure 2 – “Lipping” planer – Rear view. Output table Shaft protective casing Thickness planer table Graduated scale Emergency stop Feed roller lever Figure 3 –...

  • Page 14: Identification Plate

    MACHINES AND ACCESSORIES 4.2 Identification plate The identification plate shown below is attached to the machine: Figure 5 – Identification plate. 4.3 Pictograms The machine has the following pictograms attached: PLATE IN ITALIAN PLATE IN ENGLISH ATTENZIONE ATTENTION Leggete attentamente le istruzioni prima Please read instructions...

  • Page 15: Suction System

    MACHINES AND ACCESSORIES Figure 6 – Warning pictograms. 4.4 Suction system The Planer must be connected to a dust suction device before each use. The suction device must have an air flow with a minimum speed of 20 m/s for dry shavings. The diameter of the suction hose coupling should be about 10 cm.

  • Page 16: Description Of Controls

    MACHINES AND ACCESSORIES 5 DESCRIPTION OF CONTROLS 5.1 Emergency stop and start/stop button On the front guard there are start switches (ref. D in figure 7), stop switches (ref. C) and emergency stop (ref. A). To start the machine it is necessary to open the yellow door (ref. B) and press the green start switch (ref.
  • Page 17 MACHINES AND ACCESSORIES To stop the machine press the red stop button or, alternatively, exert pressure on the red cap that covers the buttons. Figure 9 – Stopping the machine. In the piece input working position, when the machine is in the "thickness" configuration, there is a further emergency button (Figure 10).

  • Page 18: Feed Roller Lever

    MACHINES AND ACCESSORIES Risk of injury It is absolutely forbidden to by-pass the safety device established by the emergency stop button and its circuitry. Feed roller lever The lever is positioned to the left of the table in the workpiece input position, with the machine configured for "thickness"...

  • Page 19: Safety Devices On The Machine

    MACHINES AND ACCESSORIES 6 SAFETY DEVICES ON THE MACHINE 6.1 Electrical safety devices In the event of malfunction or breakdown, the P is equipped with power cable and plug LANER with grounding conductor, which provides a path of least resistance for electric current and reduces the risk of electric shock.

  • Page 20: Planer Shaft Guard (Cutting Tool)

    Both of the guards are equipped with fixing and adjustment knobs, to adapt the guard to the dimensions of the workpiece. Repair Control Each time the Planer Art. 0749 is used, check that the protective cutterhead guards are perfectly positioned and securely fixed. Page 20 of 55...

  • Page 21: Planer Tables For "Lipping" Planing

    MACHINES AND ACCESSORIES 6.2.3 Planer tables for "lipping" planing The planer configured for "lipping" is equipped with two planing tables (ref. C and D in Figure 14) that, in addition to the sliding of the wood piece, also operate as guards that, similarly to the "bridge"...

  • Page 22: Cutterhead Protective Guard

    MACHINES AND ACCESSORIES 6.2.4 Cutterhead protective guard The planer configured for "thickness" is equipped with protective casing (ref. F in Figure 15) to be placed over the cutterhead, turning it until it hooks into the fastening pin (ref. E). This guard prevents splinters or fragments of pieces that may come loose, from being thrown into the operator's face, but above all are to prevent the operator from coming into direct contact with the...

  • Page 23: Use Of Ppe

    MACHINES AND ACCESSORIES 6.3 Use of PPE Even if the machine is equipped with safety devices, there are dangers of injury related to the execution of the work. It is a good idea for the operator before starting to work, to put on Personal Protective Equipment: ...

  • Page 24: Improper Use And Contraindications

    MACHINES AND ACCESSORIES 7 IMPROPER USE AND CONTRAINDICATIONS The following actions, which obviously cannot cover the entire range of possible "misuse" of the machine are strictly forbidden. THE FOLLOWING IS STRICTLY PROHIBITED!  To use the machine for cutting non-wood materials; ...

  • Page 25: Transport And Lifting

    MACHINES AND ACCESSORIES 8 TRANSPORT AND LIFTING The weight of the P is 164 kg, LANER therefore only lifted transported using equipment suitable for the task. The optimum solution for handling is to use a pallet truck or a forklift truck with sufficient capacity.

  • Page 26: Assembly And Commissioning

    MACHINES AND ACCESSORIES 9 ASSEMBLY AND COMMISSIONING 9.1 Machine delivery and unpacking The P is supplied completely assembled and ready for use. LANER The machine is packed (fixed securely with pins) on a wooden pallet. Before disposing of packaging, check that no parts of the machine, including the user manual or other documentation, are going to be thrown away.

  • Page 27: Wiring Connections

    MACHINES AND ACCESSORIES Moving the Planer During the movement of the planer, pay attention to bumps and jolts that can damage parts of the machine or its adjustment. The parts of the machine that are not painted are protected by a film applied by the manufacturer.

  • Page 28: Electrical Devices

    MACHINES AND ACCESSORIES Operation at T below 10°C Before using the machine, let the motor idle to allow it to warm up. Tool maintenance Before replacing the knife or performing any maintenance and/or repair of the machine, disconnect the power cord from the wall outlet. Direction of rotation of the tool The Planer is dangerous if the cutterhead rotates in the opposite direction to that intended by the manufacturer.

  • Page 29: Operation

    MACHINES AND ACCESSORIES 10 OPERATION 10.1Instructions for Use Using the machine The Planer must be used exclusively to work on wooden planks. Risk of injury Before using the machine:  Make sure it is securely fixed;  Check that all guards are correctly positioned and fastened; ...
  • Page 30 MACHINES AND ACCESSORIES To adjust the thickness to be planed with the machine in the "lipping" configuration, the height of the input and output tables must be adjusted, with respect to the blade shaft that is fixed. To adjust the height of the tables proceed as follows: 1.

  • Page 31: Configuration For "Thickness" Planing

    MACHINES AND ACCESSORIES Risk of injury Before carrying out any adjustment or modification to the operating configuration of the planer, MAKE SURE that the machine is completely STOPPED by cutting the power supply. 10.3Configuration for "thickness" planing To switch from the "lipping" to the "thickness" configuration proceed as follows: 1.
  • Page 32 MACHINES AND ACCESSORIES 4. First overturn the output table (ref. E in Figure 23), which is equipped with a guide bracket (ref. O), and subsequently the input table (ref. Output surface Input surface Guide bracket Figure 23 - Overturning the tables. The output table is equipped with a interlocking micro-switch that prevents the rotation of the blade shaft, as it must always be overturned first.

  • Page 33: Return The Configuration From "Thickness" To "Lipping

    MACHINES AND ACCESSORIES To adjust the thickness to be planed with the machine in the "thickness" configuration, it is necessary to set the height of the thickness planer table, proceeding as follows (see Figure 25): 1. Unlock the table (ref. s in Figure 25) using the locking handle (ref.

  • Page 34: How To Perform Safe Planing

    MACHINES AND ACCESSORIES 10.5How to perform safe planing 10.5.1 Surface planing Keeping the guard against the output table, bring the guard against the guide with your left hand, then lift it up according to the thickness of the workpiece. Push the piece just below the guard with your right hand and place the latter on the workpiece (see figure 26).

  • Page 35: Planing Pieces Of Greater Thickness

    MACHINES AND ACCESSORIES With your left hand, for example in a closed fist, with the thumb against the workpiece, hold the piece against the guide and the output table. Feed the piece regularly with the right hand, for example in a closed fist, with the thumb on the piece (see Figure 29).

  • Page 36: Planing With 45° Inclined Guide

    MACHINES AND ACCESSORIES 10.5.5 Planing with 45° inclined guide Rest the workpiece with your right hand against the inclined guide. Press the guard horizontally with your left hand so that it just touches the workpiece and tighten the locking lever with your right hand. In this way the guard is locked sideways and the workpiece can not slide away from the rail (see Figure 32).

  • Page 37: Thicknessing

    MACHINES AND ACCESSORIES 10.5.7 Thicknessing Follow the procedure below to obtain the correct planning thickness (see Figure 34): 1. Loosen the locking of the table and adjust the table thickness to the required height by means of the handwheel. 2. Place the piece on the thickness table, positioning the side not being processed upwards.

  • Page 38: Maintenance

    MACHINES AND ACCESSORIES 11 MAINTENANCE Any maintenance, except for that specifically listed in this manual should be performed by qualified staff authorized by the manufacturer. This manual does not elaborate information on disassembly and maintenance, as these operations should always be carried out exclusively by Technical Assistance staff. 11.1Routine maintenance 11.1.1 At the end of each machining...

  • Page 39: Lubrication

    MACHINES AND ACCESSORIES 11.2Lubrication The machine is lubricated by the manufacturer. The electric motor does not require maintenance (sealed bearings). The wood feed rollers tend to get dirty with resin when working resinous woods. Therefore, the rollers and the bearing housings must always be kept clean. The surfaces of the plates must always be sprayed with products that make them slippery to slide the work pieces better.

  • Page 40: Replacing The Cutting Blades

    MACHINES AND ACCESSORIES 11.4Replacing the cutting blades The blades of the planer must be marked with the name or logo of the manufacturer and should indicate the maximum rotation allowed. The blades suitable for this machine are HSS 250 X 30 X 3 mm blades and in any case must comply with standard EN 847-1. Figure 35 –...

  • Page 41: Replacement Parts

     exact address of your company. Genuine Parts The manufacturer disclaims any liability for damages of any kind caused by the use of non- original spare parts. Description Description 0749/01/01 Bolt M6x16 0749/01/04 Nut M6 0749/01/02 Lower supports 0749/01/05 Side panel 0749/01/03 Washer 6...
  • Page 42 MACHINES AND ACCESSORIES Description Description 0749/02/01 Lower base 0749/02/15 Screw M5x10 0749/02/02 M6 hex nut 0749/02/16 Screw M6x10 0749/02/03 Washer  6 0749/02/17 Washer 6 0749/02/04 Bolt M6x16 0749/02/18 Guard 0749/02/05 Bolt M6x10 0749/02/19 Screw M6x10 0749/02/06 Hex nut M8 0749/02/20 Washer 6...
  • Page 43 MACHINES AND ACCESSORIES Page 43 of 55...
  • Page 44 0749/03/09 Adjustment lever 0749/03/38 Washer 0749/03/10 Block lever 0749/03/39 Label 0749/03/11 Locking unit 0749/03/40 Washer 6 0749/03/12 Cylinder head screw M8x30 0749/03/41 Bolt M6x16 0749/03/13 Elastic washer 8 0749/03/42 Thickness planer table 0749/03/14 Washer 8 0749/03/43 Height indicator 0749/03/15 Cylinder head screw M6x30 0749/03/44 Washer 4...
  • Page 45 MACHINES AND ACCESSORIES Page 45 of 55...
  • Page 46 0749/04/02 Nut M5 0749/04/17 Locking unit 0749/04/03 Spring 0749/04/18 Output table 0749/04/04 Limit pin 0749/04/19 Nut M12 0749/04/05 E-ring 6 0749/04/20 Hand wheel 0749/04/06 Cylinder head screw M6x20 0749/04/21 Adjustment bar 0749/04/07 Left bracket 0749/04/22 Bolt M5x10 Countersunk head screw 0749/04/08...
  • Page 47 MACHINES AND ACCESSORIES Description Description 0749/05/01 Square head screw 0749/05/04 Spring 0749/05/02 Blade locking unit 0749/05/05 Knife unit 0749/05/03 Blades Page 47 of 55...
  • Page 48 0749/06/13 C-ring 24 0749/06/02 Washer 6 0749/06/14 Long pin 0749/06/03 Nut M10 0749/06/15 Bearing 61901 0749/06/04 Spring Pull 0749/06/16 C-ring 12 0749/06/05 Elastic washer 10 0749/06/17 Washer 10 0749/06/06 Plate 0749/06/18 Chain 0749/06/07 Washer 10 0749/06/19 V-belt 0749/06/08 Bearing 80303...
  • Page 49 ACCESSORIES Description Description 0749/07/01 Extraction duct 0749/07/08 M6x10 bolt 0749/07/02 Overturning plate 0749/07/09 Nut M6 0749/07/03 Cylinder head screw M6x16 0749/07/10 M6x10 bolt 0749/07/04 Rubber guard 0749/07/11 Nut M6 0749/07/05 Nut M6 0749/07/12 Locking plate 0749/07/06 Screw M6x12 0749/07/13 Dampening surface...
  • Page 50 Description Description 0749/08/01 Guide rail 0749/08/13 Right sliding block 0749/08/02 Connecting plate 0749/08/14 Block lever 0749/08/03 Cylinder head screw M6x12 0749/08/15 Left metal plate 0749/08/04 Block lever 0749/08/16 Right metal plate 0749/08/05 Left metal plate 0749/08/17 Cylinder head screw M6x12...
  • Page 51 0749/09/12 Anchoring lock 0749/09/02 Rotor 0749/09/13 Fastening bracket 0749/09/03 Sector plate 0749/09/14 Lock nut M6 0749/09/04 Block lever 0749/09/15 U shaped section bar 0749/09/05 Spring 0749/09/16 Long pin 0749/09/06 Wide washer 6 0749/09/17 Block lever 0749/09/07 Adjustment lever 0749/09/18 Clip...
  • Page 52 Description Description 0749/10/01 Base 0749/10/10 Feed indicator 0749/10/02 Thickness planer gear 0749/10/11 Screw M4x6 0749/10/03 Cylinder head screw M8x20 0749/10/12 Shaft protective unit 0749/10/04 Elastic washer 8 0749/10/13 Nut M12 0749/10/05 Thickness planer tables 0749/10/14 Lipping planer tables 0749/10/06 Piece guide...

  • Page 53: Warehouse Storage

    MACHINES AND ACCESSORIES 13 WAREHOUSE STORAGE In the event that the machine should be stored and unused for some time, it must be kept in a closed environment free of moisture to avoid damage and/or deterioration, at a temperature between: - 25°C and 55°C 14 DISPOSAL OF PARTS AND MATERIALS If the machine is to be scrapped, its parts must be separated for disposal.

  • Page 54: Troubleshooting

    MACHINES AND ACCESSORIES 15 TROUBLESHOOTING PROBLEM PROBABLE CAUSE SOLUTION A) Contact Technical Support. A) Damaged bearings. B) Lubricate. B) Bearings not lubricated. C) C) Remove/replace the blades and Noisy operation C) C) Blade friction check for scrolling. D)D) Tighten screws D) Loose blades.

  • Page 55: Electrical Circuit

    MACHINES AND ACCESSORIES 16 ELECTRICAL CIRCUIT Page 55 of 55...

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