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Summary of Contents for Fervi 0022
- Page 1 OPERATION AND MAINTENANCE MANUAL Portable chamfering machine Art. 0022 TRANSLATION OF THE ORIGINAL INSTRUCTIONS...
- Page 2 Manual on the date of its issuance (shown in this page). On the other hand, the machine may also be subject to important technical changes in the future, without the manual being updated. Therefore, contact FERVI for information about modifications that may have been implemented. REV. 1...
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Page 3: Table Of Contents
MACHINE AND ACCESSORIES CONTENTS INTRODUCTION ..................4 GENERAL SAFETY WARNINGS ..............6 General safety rules for machine tools ................6 Safety regulations regarding the electric system of machine-tools .......8 Safety regulations for using chamfering machines............8 Technical Assistance .....................9 Other provisions ......................9 TECHNICAL SPECIFICATIONS .............. -
Page 4: Introduction
The purpose of this manual is to convey the necessary knowledge for the use and maintenance of Portable chamfering machine Art. 0022 and to create a sense of responsibility and knowledge of the capabilities and limits of this machine entrusted to the operator. - Page 5 For a safe and effective use of Portable chamfering machine Art. 0022, you must read this manual carefully to acquire full knowledge of the machine and the general precautions to be observed during operation.
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Page 6: General Safety Warnings
MACHINE AND ACCESSORIES GENERAL SAFETY WARNINGS 2.1 General safety rules for machine tools Risks related to Using the Machine Do NOT underestimate the risks related to the use of the machine and stay focused on the work you are carrying out. Risks related to Using the Machine Despite the implementation of all safety devices for safe use of the machine, it is necessary to take note of all the accident prevention requirements highlighted in various parts of this... - Page 7 MACHINE AND ACCESSORIES Keep the workplace tidy and free from hindrances; disorder causes accidents. Make sure that the work environment is forbidden to children, non-employees and animals. Do not perform tasks on the machine other than those for which it was designed. Only use the machine in the manner in which it was intended, as described in this instruction manual.
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Page 8: Safety Regulations Regarding The Electric System Of Machine-Tools
MACHINE AND ACCESSORIES 2.2 Safety regulations regarding the electric system of machine- tools Risks associated with using the machine 1. Do not modify the electrical system in any way. Any attempt in this regard may jeopardize the operation of electrical devices, causing malfunction or accident. 2. -
Page 9: Technical Assistance
If any defect is detected, do not use the machine. Even more so, it is strictly forbidden to modify or remove guards, safety devices, labels and indication signs. TECHNICAL SPECIFICATIONS Model Art. 0022 Power (W) Voltage (V) Frequency (Hz) Spindle speed (rev/min) -
Page 10: Description Of The Machine
MACHINE AND ACCESSORIES 4 DESCRIPTION OF THE MACHINE The portable chamfering machine is very easy to use and has been designed to carry out angular chamfering of metal items. The characteristics that distinguish the portable chamfering machine are its speed and ease of use. -
Page 11: Description Of The Main Parts
MACHINE AND ACCESSORIES 4.1 Description of the main parts Figure 1 - Main parts of the machine Motor Adjustable guide Upper handle Rear handle Enabling switch Chamfering depth adjustment screw Chamfer angle adjustment Insert holder spindle guard Page 11 / 26... -
Page 12: Plate
Figure 3 – Attention and Warning Pictograms COMMISSIONING OF THE MACHINE The portable chamfering machine Art. 0022 is supplied completely assembled. 5.1 Connection to the power supply and start-up test 1. Insert the power supply plug into a grounded double pole socket (10/16 A, 250 V). -
Page 13: Control Buttons
MACHINE AND ACCESSORIES CONTROL BUTTONS Located on the right side of the machine are the Start (green) and Stop (red) buttons of the machine. Figure 4 - Start/Stop Buttons To start the rotation of the tool you need to press the confirmation button (Figure 5/A) on the back of the handle and at the same time hold down the enabling switch located on the underside of the handle (Figure 5/B). -
Page 14: Using The Machine
MACHINE AND ACCESSORIES It is not recommended to extend the continued use of the machine for more than 10 minutes to avoid overheating of the machine (which could damage the motor) and the tool. NOTE: The Portable chamfering machine can not operate in environments with potentially explosive atmospheres. - Page 15 MACHINE AND ACCESSORIES Turn the guides aligning the reference mark on the support with the graduated scale on the machine frame (Figure 7), and then tighten the screws again. Figure 7 Setting chamfer angle. To adjust the chamfer depth, loosen the two screws (one on each side) that attach the motor/spindle unit to the machine frame.
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Page 16: Chamfering
MACHINE AND ACCESSORIES Chamfering After adjusting the machine it is possible to proceed with the chamfering of the edges. Figure 10 – Chamfering. For sharpening, proceed as follows: Start the machine by pressing the green start button. Figure 11 – Starting ... -
Page 17: Machine Safety Devices
MACHINE AND ACCESSORIES MACHINE SAFETY DEVICES 8.1 Electrical safety devices The control device inserted in the electrical circuit of the Portable chamfering machine is a magnetic switch with two buttons (see chapter 6 of this manual). This prevents the danger of unwanted and/or accidental starts of the machine, since the switch can only be activated through a voluntary action suitable for the given purpose and when the machine is powered. -
Page 18: Mechanical" Safety Devices
MACHINE AND ACCESSORIES 8.2 "Mechanical" Safety Devices PROTECTIVE CASING OF THE INSERT HOLDER SPINDLE This prevents splinters, sparks, etc. that eventually get separated from being thrown into the operator's face. Checking Safety devices Each time the Portable chamfering machine is used, check the perfect functioning and positioning of the safety devices. -
Page 19: Maintenance
MACHINE AND ACCESSORIES MAINTENANCE 9.1 Routine maintenance Electric Shock Before maintenance or checks, turn off the machine and ALWAYS unplug the plug from the power outlet. This is so that there is no risk of electric shock. Regularly clean and take care of the machine to guarantee proper efficiency and a long working life. -
Page 20: Periodic Maintenance
MACHINE AND ACCESSORIES 9.2 Periodic Maintenance DESCRIPTION FREQUENCY ACTION / MEANS Check for wear on the inserts Daily Replace General cleaning of the Daily Clean with an air compressor machine (recommended) Replacing the inserts Electric shock Before replacing the insert, turn off the machine and ALWAYS unplug the plug from the power outlet. - Page 21 MACHINE AND ACCESSORIES Remove the entire unit; Figure 15 - Removal of the support unit. Rotate the spindle with one hand until the position of the insert locking screw is directly in front of you. Figure 16 - Removal of the blade locking screw. ...
- Page 22 MACHINE AND ACCESSORIES Repeat this procedure for all 6 inserts. Figure 17 Wedge (A), Screw (B), Insert (C). Note: the inserts have all four sides sharpened and can be reused by changing the orientation. When all 4 sides have been used they must be replaced. Ejection of parts Do not attempt to sharpen worn inserts.
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Page 23: Troubleshooting
MACHINE AND ACCESSORIES 10 TROUBLESHOOTING PROBLEM CAUSES AND SOLUTIONS Check the connection to the mains supply. Press the green button to start. Make sure the automatic system for interruption of the power The machine will not supply has not been engaged, in this case, unplug the start. -
Page 24: Disposal Of Parts And Materials
MACHINE AND ACCESSORIES 11 DISPOSAL OF PARTS AND MATERIALS If the machine is to be scrapped, its parts must be disposed of separately. Respect the Environment! Contact a specialist centre for the collection of metallic materials. The structure of the Portable chamfering machine, and the spindle are made of steel, the inserts of tungsten carbide, the handle of plastic, the motor windings of Copper, the cooling fins of Aluminium. -
Page 25: Parts List
MACHINE AND ACCESSORIES 13 PARTS LIST Page 25 / 26... - Page 26 MACHINE AND ACCESSORIES Ref. Description Ref. Description 0022/01 Motor 0022/15 Washer 5 0022/02 Fixed guard 0022/16 Nut M20 0022/03 Upper handle 0022/17 Washer 20 0022/04 Chamfer reg. dep. knob M8 0022/18 Insert (x6) 0022/05 Lock nut M8 0022/19 Spindle shaft...
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