Barco XDX Installation Manual
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Barco XDX Installation Manual

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XDX
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ENABLING BRIGHT OUTCOMES

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  • Page 1 Installation manual ENABLING BRIGHT OUTCOMES...
  • Page 2 Barco NV Beneluxpark 21, 8500 Kortrijk, Belgium www.barco.com/en/support www.barco.com Registered office: Barco NV President Kennedypark 35, 8500 Kortrijk, Belgium www.barco.com/en/support www.barco.com...
  • Page 3 Changes Barco provides this manual 'as is' without warranty of any kind, either expressed or implied, including but not limited to the implied warranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the program(s) described in this publication at any time without notice.

  • Page 5: Table Of Contents

    Table of contents 1 Safety ........................................... 7 General considerations ..................................8 Important safety instructions..............................10 Product safety labels..................................14 High Brightness precautions: Hazard Distance ......................16 HD for fully enclosed projection systems...........................18 HD in function of modifying optics ............................19 Compliance ......................................20 2 System overview....................................21 Conventions.......................................22 Air flow........................................23 Web Communicator..................................24...
  • Page 6 Software update....................................63 Authorization to clear a security warning on the projector ..................66 6 Projector covers......................................69 Removal of the front cover.................................70 Removal of the rear cover................................71 Removal of the mains side cover............................72 Mounting the mains side cover..............................73 Mounting the rear cover ................................74 Mounting the front cover ................................76 A Dimensions........................................77 Dimensions of the projector ..............................78...

  • Page 7: Safety

    Read and follow these “warnings” and “cautions” as well. Clarification of the term “XDX” used in this document When referring in this document to the term “XDX” means that the content is applicable for following Barco products: •...

  • Page 8: General Considerations

    • Before operating this equipment please read this manual thoroughly and retain it for future reference. • Installation and preliminary adjustments should be performed by qualified Barco personnel or by authorized Barco service dealers. • All warnings on the projector and in the documentation manuals should be adhered to.
  • Page 9 Safety to minimize the potential risk to themselves or other persons. The term USER and OPERATOR refers to any person other than SERVICE PERSONNEL or TRAINED PROJECTIONISTS, AUTHORIZED to operate professional projection systems. The TRAINED PROJECTIONISTS may only perform the maintenance task described in the User & Installation manual.

  • Page 10: Important Safety Instructions

    Safety 1.2 Important safety instructions To prevent the risk of electrical shock • This projector should be operated from an AC power source. Ensure that the mains voltage and capacity matches the projector electrical ratings. If you are unable to install the AC power requirements, contact your electrician.
  • Page 11 In the event of fire, use sand, CO or dry powder fire extinguishers. Never use water on an electrical fire. Always have service performed on this projector by authorized Barco service personnel. Always insist on genuine Barco replacement parts. Never use non-Barco replacement parts as they may degrade the safety of this projector.
  • Page 12 Safety • Slots and openings in this equipment are provided for ventilation. To ensure reliable operation of the projector and to protect it from overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the projector too close to walls, or other similar surface. This projector should never be placed near or over a radiator or heat register.
  • Page 13 • It is not allowed to stack the reinforcement frames of the XDX projector on top of each other, nor is it allowed to suspend them from each other. •...

  • Page 14: Product Safety Labels

    Safety 1.3 Product safety labels Light beam related safety labels Label image Label description Label location DANGER! CLASS 4 LASER RADIATION WHEN OPEN. AVOID EYE OR SKIN EXPOSURE TO DIRECT OR SCATTERED RADIATION. DANGER! RAYONNEMENT LASER DE CLASSE 4 EN CAS D’OUVERTURE.
  • Page 15 Safety Electric related safety labels Label image Label description Label location Disconnect the power to the unit mains terminals and unplug power cord at UPS inlet before removing this cover. See ID-label for ratings. WARNING : HIGH LEAKAGE CURRENT EARTH CONNECTION ESSENTIAL BEFORE CONNECTING SUPPLY.

  • Page 16: High Brightness Precautions: Hazard Distance

    Safety 1.4 High Brightness precautions: Hazard Distance Hazard Distance (HD) is the distance measured from the projection lens at which the intensity or the energy per surface unit becomes lower than the applicable exposure limit on the cornea or on the skin.
  • Page 17 The LIP shall be installed by Barco or by a trained and Barco-authorized installer or shall only be transferred to laser light show variance holders. This is applicable for dealers and distributors since they may need to install the LIP (demo install) and/or they transfer (sell, rent, lease) the LIP.

  • Page 18: Hd For Fully Enclosed Projection Systems

    Safety 1.5 HD for fully enclosed projection systems Hazard Distance (HD) is the distance measured from the projection lens at which the intensity or the energy per surface unit becomes lower than the applicable exposure limit on the cornea or on the skin.

  • Page 19: Hd In Function Of Modifying Optics

    Safety 1.6 HD in function of modifying optics Hazard distance XDX-4K40 Throw Ra o Image 1–4 R5914481 /00...

  • Page 20: Compliance

    Safety 1.7 Compliance UK Compliance This product is fit for use in the UK. Authorised Representative: Barco UK Ltd Building 329, Doncastle Road dress: Bracknell RG12 8PE, Berkshire, United Kingdom R5914481 /00...

  • Page 21: System Overview

    System overview Conventions..........................22 Air flow ............................23 Web Communicator ........................24 Exhaust adapters (optional)......................25 R5914481 /00...

  • Page 22: Conventions

    System overview 2.1 Conventions Convention projector orientation This manual refers to the light source side of the projector as the side at your left hand when standing behind the projector and looking at the projection screen in front of the projector. Image 2–1 Top of the projector.

  • Page 23: Air Flow

    Air flow projector The XDX projector has two air outlets and three air inlets. The air inlets are located on the front side and bottom side of the projector. The air outlets are located on the top and on the back side of the projector.

  • Page 24: Web Communicator

    The Web Communicator application is a uniquely powerful and easy to use built-in web application for the Barco projector. This application provides all the necessary tools necessary to setup and control the connected projector. A comprehensive array of easy to access menu pages provide the projectors digital input, output and screen display via a combination of simple buttons and displays.

  • Page 25: Exhaust Adapters (Optional)

    These exhaust adapters allow the customer to fix an air extraction system to the projector, in order to extract hot air coming from the air outlets of the projector. Image 2–4 XDX projector with both exhaust adapters mounted For all ordering information about options and accessories see Barco website. R5914481 /00...
  • Page 26 System overview R5914481 /00...

  • Page 27: Installation Preparations

    Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. Observing the specification mentioned in this chapter is critical for projector performance.

  • Page 28: Installation Requirements

    Installation preparations 3.1 Installation requirements Environmental conditions The table below summarizes the physical environment in which the XDX series projector can be operated or stored. Operating Non-Operating Environment Ambient Temperature 10°C (50°F) to 40°C (104°F) -15°C (5°F) to 60°C (140°F)
  • Page 29 The XDX does not have a built in UPS unit. Projector weight Do not underestimate the weight of the XDX projector. The projector in frame weights ±206 kg (±454 lbs) without lens. Ensure that the pedestal or truss on which the projector is installed on or suspended from is capable of supporting the complete load of the system.

  • Page 30: Unpacking The Projector

    Knife • Hoisting tool How to unpack the XDX projector Remove the strapping bands from the packaging. Use a cutting tool (e.g. side cutter, knife, etc.) to carefully cut the straps. Carefully cut open the tape of the box and open it.
  • Page 31 Installation preparations Image 3–2 Removing foam, manuals and other optional cardboard Remove the outer cardboard box and any additional plates. Remove the inner top cover. Image 3–3 Remove both the U-shaped plates and the four foam corner pieces. R5914481 /00...
  • Page 32 Installation preparations Image 3–4 Removing corner foam blocks Lift the projector from the wooden pallet using a hoisting tool. Save the original shipping carton and packing material, they will be necessary if you ever have to ship your projector. For maximum protection, repack your projector as it was originally packed at the factory.

  • Page 33: Projector Configurations

    Installation preparations 3.3 Projector configurations The different configurations The projector can be installed on a table or be hung from a truss beam, and this in a front projection or rear projection configuration. This can happen as long as the projector is not hung upside down (the top cover can not face downward).
  • Page 34 Installation preparations Positioning the projector Image 3–7 Positioning the projector The projector should be installed at right angles (horizontally and vertically) to the screen at a distance PD. Note the distance (A) between lens centre and table surface is slightly variable. This distance (A) is nominal 223 mm in case all feet are turned in completely and the vertical lens shift is set to zero (0).
  • Page 35 +50% +50% -70% -30% +30% -30% -70% +30% Image 3–8 Shift range for an XDX projector DMD. Field of view. Projector tilt and rotation limits 90° 90° - 45° -90° Image 3–9 Left: Projector rotation limits, Right: Projector tilt limits.

  • Page 36: Initial Inspection

    This check should confirm that there are no broken knobs or connectors, that the cabinet and panel surfaces are free of dents and scratches, and that the operating panel is not scratched or cracked. The Barco Sales and Service office should be notified as soon as possible if this is not the case.

  • Page 37: Available Lenses

    This list only takes into account active lenses at the moment of release of this manual. Lenses that have become end-of life or end-of service are not taken into account. Consult the Barco website for the most up-to-date information on active lenses.
  • Page 38 Installation preparations Type Image Throw range on XDX Order No R98565272 XLD lens — High Contrast 1.46 – 2.10 : 1 R9856529 XLD lens — High Brightness 2.00 – 3.35 : 1 R98565292 XLD lens — High Contrast 2.00 – 3.35 : 1 R9855947 XLD lens —...

  • Page 39: Lens Selection

    How to select the right lens Determine the required screen width (SW). Determine the approximate position of the projector in the room. Start up the Lens Calculator on the Barco website: https://lenscalculator.barco.com/ to determine the possible lenses for your configuration.
  • Page 40 Installation preparations R5914481 /00...

  • Page 41: Installation Procedures

    Installation procedures Accessing the power connections ....................42 Power input configuration of the projector ..................43 Connecting the projector with the power net..................45 Connecting a UPS with the projector electronics ................47 Installation of a lens ........................49 Removal of a lens from the lens holder ...................51 Suspending the projector from a truss ....................53 R5914481 /00...

  • Page 42: Accessing The Power Connections

    Installation procedures 4.1 Accessing the power connections CAUTION: Whenever you access the mains board and thus remove the net input cover, make sure the projector is disconnected from the power net. Required tools Torx screwdriver T20 How to access Remove the back and power side cover of the projector. Slightly loosen the two screws on the bottom of the net input cover (reference 1, Image 4–1).

  • Page 43: Power Input Configuration Of The Projector

    Installation procedures 4.2 Power input configuration of the projector About the power input. The power input of the projector can be configured in one of three different configurations, depending on the local power supply: • In a Y configuration (3W+N+PE) for a three phase power supply of 200-240 V / 346-415 V. In this configuration, 346-415 V is measured between the lines while 200-240V is measured between the lines and the neutral.
  • Page 44 Installation procedures Image 4–4 Y configuration 2. Δ configuration: Connect the upper pins with the bottom pins as illustrated. Place two links between pin W2 and U1 (A and B). Image 4–5 Δ configuration 3. Mono phase configuration: Spread the four links over the six pins as illustrated. Make sure both the upper and lower pins are connected with each other.

  • Page 45: Connecting The Projector With The Power Net

    CAUTION: ALL POWER CONNECTIONS to the XDX projector are made to the five-terminal strip located on the mains board behind the operator side cover and mains cover of the projector.
  • Page 46 Installation procedures Tip: In case of mono phase wiring (which only has L, N and PE), The L wire should be connected to the rightmost of the three phase terminals (reference 5). However, ensure that you correctly connect the PE (reference 4) and the neutral wire (reference 6). Secure the AC power cord by fastening the cable gland (reference 3).

  • Page 47: Connecting A Ups With The Projector Electronics

    4.4 Connecting a UPS with the projector electronics WARNING: Only use UPS units which are suitable for the XDX series projector. See chapter Installation requirements, for more information about the requirements of the UPS. CAUTION: The electrical connection with the UPS INLET socket of the projector must be done with a certified AC power supply cord (minimum 1.50 mm²...
  • Page 48 Installation procedures Image 4–9 Guide the AC power cord (reference 2) through the cable gland (reference 3). Connect the wires (references 4 and 5) to the 3-terminal strip as illustrated. Use a torque screwdriver to fasten the screws of the 3-terminal strip with a torque of 0.75 Nm. Warning: Always connect the PE wire (reference 4) first, then the other wires.

  • Page 49: Installation Of A Lens

    Installation procedures 4.5 Installation of a lens How to install a lens into the B-lens holder, while using the optical adapter Place the lens holder in the “unlocked” position. Do this by pulling the lens lock handle (reference 1, Image 4–11) outward and then towards the lens power supply socket (reference 2) as illustrated.
  • Page 50 Installation procedures Image 4–13 Lens installation Insert the lens until the connector seats into the socket. Warning: Do not release the lens yet, as the lens may fall out of the lens holder. Secure the lens in the lens holder by sliding the primary lens lock handle into the “locked” position (to the top of the projector).

  • Page 51: Removal Of A Lens From The Lens Holder

    Installation procedures 4.6 Removal of a lens from the lens holder How to remove Support the lens with one hand while you unlock the lens holder by sliding the lock handle outwards and then towards the “unlocked” position as illustrated (Image 4–15).
  • Page 52 Installation procedures It is recommended to place the dust cover of the original projector packaging back into the lens opening to prevent intrusion of dust. Image 4–17 R5914481 /00...

  • Page 53: Suspending The Projector From A Truss

    (5) times the complete load of the system). About the reinforcement frame A reinforcement frame has been provided to the XDX projector to make the projector more rugged and handy. Furthermore, while the projector is not foreseen to be suspended from the ceiling, the multifunctional frame allows the projector to be suspended from a truss.
  • Page 54 Installation procedures Warning: Use a minimum of four (4) rigging points, equally spread, to suspend the projector. Make sure the clamps are capable of handling five (5) times the complete load of the system. Image 4–20 Place the projector under the truss installation with the clamps facing upwards. Lower the truss until the support bars of the truss are close enough to connect the rigging clamps.

  • Page 55: Starting The Projector For The First Time

    Authorization to clear a security warning on the projector ..............66 About this chapter This chapter contains the Switch ON and Switch OFF procedures for the XDX projector. These procedures highlight all important points to be checked prior to switching the projector ON. This is to ensure a safe startup of the projector.

  • Page 56: Explaining The Power States

    Starting the projector for the first time 5.1 Explaining the power states Power states explained The projector can have one of several power states, which you can recognize by the state of the power LED. Projector Behavior Power LED Power State Mains power off Projector is not powered OFF mode...
  • Page 57 Starting the projector for the first time Image 5–2 Location of the Power button and GPI 1-4 input on the Cinema Controller. Power state diagram FORCE SHUTDOWN START-UP >6sec SHUTDOWN 1 sec READY READY Image on the screen Image 5–3 Power State diagram R5914481 /00...

  • Page 58: Switching The Projector On

    Remotely, using GPI3 How to switch on locally, using the touch display? Ensure that the XDX projector is installed onto a stable platform. Ensure the projector is correctly connected to the mains power. Ensure that the correct lens is installed for your application.
  • Page 59 Starting the projector for the first time How to switch on remotely, using only Web Communicator? Ensure that the XDX projector is installed onto a stable platform. Ensure the projector is correctly connected to the mains power. Ensure that the correct lens is installed for your application.

  • Page 60: Connecting To The Projector For The First Time

    Starting the projector for the first time 5.3 Connecting to the projector for the first time Default settings If you want to access Web Communicator, take into account the following default settings of the projector. By default you will be able to access Web Communicator using the following default settings. Setting Item IP address...

  • Page 61: Switching The Projector Off

    Starting the projector for the first time 5.4 Switching the projector OFF Putting the projector in ECO mode is thé preferred method of shutting down the projector after a day of playing. Only switch the projector to OFF if technical problems have occurred. Take into account that you can not start the projector remotely when the projector has been switched OFF.
  • Page 62 Starting the projector for the first time Image 5–8 How to turn the projector OFF? Press the power button for more than six seconds. The projector will go to OFF mode. Send a signal via GPI3 for more than six second. The projector will go to OFF mode. R5914481 /00...

  • Page 63: Software Update

    5.5 Software update How to update the software Download the latest firmware from the Barco website. Click on myBarco and login to get access to secured information. Registration is necessary. If you are not yet registered, click on New to myBarco and follow the instructions. With the created login and password, it is possible to login where you can download the software.
  • Page 64 Starting the projector for the first time Click on tab Maintenance and select Software update. Plug a USB device with the downloaded file into the USB port of the Cinema Controller. Note: The USB device should be formatted in FAT-32. It may only contain the firmware file in the root level of the device.
  • Page 65 Starting the projector for the first time Image 5–14 Example of the components update page. 5. Once every component has been updated, you will be redirected to the Web Communicator login page. R5914481 /00...

  • Page 66: Authorization To Clear A Security Warning On The Projector

    Starting the projector for the first time 5.6 Authorization to clear a security warning on the projector When is an authorization required to clear the security warning? A media player security warning is triggered in the following cases: • If a board is removed from or inserted into the card cage. •...
  • Page 67 Starting the projector for the first time Image 5–17 Location of the key button Each attempt to clear the security warning and its result (both successfully and unsuccessfully) is logged inside the projector. R5914481 /00...
  • Page 68 Starting the projector for the first time R5914481 /00...

  • Page 69: Projector Covers

    Projector covers Removal of the front cover......................70 Removal of the rear cover ......................71 Removal of the mains side cover ....................72 Mounting the mains side cover ......................73 Mounting the rear cover ........................74 Mounting the front cover........................76 About this chapter Most installation and maintenance procedures demand removing one or more of the projector covers to gain access to the parts.

  • Page 70: Removal Of The

    Projector covers 6.1 Removal of the front cover If the front cover is the only cover you need to remove (e.g. when checking / replacing the filter), there is no need to turn off the projector. Required tools Allen wrench 4 mm How to remove Unlock the safety bracket on the side of the projector.

  • Page 71: Removal Of The Rear Cover

    Projector covers 6.2 Removal of the rear cover If the rear cover is the only cover you need to remove (e.g. when checking / replacing the filter), there is no need to turn off the projector. Required tools Allen wrench 4 mm How to remove Unlock the safety bracket on the side of the projector.

  • Page 72: Removal Of The Mains Side Cover

    Projector covers 6.3 Removal of the mains side cover Required tools Torx screwdriver T20 How to remove Remove the rear cover. Remove the two screws of the mains side cover. Use a T20 Torx screwdriver. Slide the side cover a bit towards the rear side of the projector. Lift up and remove the side cover.

  • Page 73: Mounting The Mains Side Cover

    Projector covers 6.4 Mounting the mains side cover Required tools Torx screwdriver T20 How to mount Make sure the light source side cover is mounted. Place and slide down the mains side cover. Image 6–6 Removal of the mains side cover Fasten the side cover using the two screws of the mains side cover.

  • Page 74: Mounting The Rear Cover

    Projector covers 6.5 Mounting the rear cover Required tools Allen wrench 4 mm How to mount Place the cover over the cover hook on the bottom of the projector frame (reference 1), while making sure it fits next to the frame bar. Place the topside of the cover near the cover hooks on the top of the rear frame (reference 2).
  • Page 75 Projector covers Image 6–9 Locking the safety bracket R5914481 /00...

  • Page 76: Mounting The

    Projector covers 6.6 Mounting the front cover Required tools Allen wrench 4 mm How to mount Place the cover over the longer cover hook on the bottom of the projector frame (reference 1). Slide the clips in the front cover over the smaller cover hooks in the top of the frame (reference 2). Image 6–10 Sliding in the front cover Move the locking bracket (reference 3) to the position of the holes in the frame bar (reference 4) Lock the safety bracket in place.

  • Page 77: A Dimensions

    Dimensions Dimensions of the projector ......................78 R5914481 /00...

  • Page 78: Dimensions Of The Projector

    Dimensions A.1 Dimensions of the projector Dimensions of the projector 44 (4X) AIR INLET M10 (2X) CENTER OFGRAVITY AIR OUTLET 2 CENTER OF GRAVITY AIR INLET AIR INLET AIR OUTLET 1 221,44 42,5 Image A–1 All dimension given in mm Dimensions of the projector with the exhaust adapters 200 (2X) Image A–2...

  • Page 79: Glossary

    Glossary Hazard Distance (HD) is the distance measured from the projection lens at which the intensity or the energy per surface unit becomes lower than the applicable exposure limit on the cornea or on the skin. The light beam is considered (to be) unsafe for exposure if the distance from a person to the light source is less than the HD. R5914481 /00...
  • Page 80 Glossary R5914481 /00...

  • Page 81: Index

    Index Air flow General considerations 8 projector 23 Authorization Security warning Clear 66 Hazard Distance 16, 18 Available Modifying optics 19 Lenses 37 Hazardous Chemicals 13 High Brightness precautions 16 Compliance 20 Connect Important safety instructions 10 Main AC 45 Initial inspection 36 Connectivity 60 Install...
  • Page 82 Index Mono phase Stacking 29 Configuration 43 Star (Y) configuration 43 Starting up Switching on 58 Startup 55 suspend 53 Notice on optical radiation Switching off Optical radiation 8 ECO mode 61 Notice on safety 8 Switching on 58 System overview 21 Web communicator 24 Off axis 34 On axis 34...

  • Page 83: List Of Tools

    List of tools List of tools Allen wrench 4 mm Authorization pin code Flat screwdriver Hoisting tool Knife Nut driver 10 mm Open-end wrench 24 mm Open-end wrench 36 mm Side cutter Torque wrench with 10 mm hexagon socket Torx screwdriver T20 Web Communicator R5914481 /00...
  • Page 84 List of tools R5914481 /00...
  • Page 86 R5914481 /00 | 2021-10-26 www.barco.com...

This manual is also suitable for:

Xdx-4k40

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