Gerima SMA 60 BEV-24.F1 Operating Manual

Gerima SMA 60 BEV-24.F1 Operating Manual

Hand-held beveling machine

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Operating manual
Hand-held beveling machine
SMA 60 BEV-24.F1
Operating manual

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Summary of Contents for Gerima SMA 60 BEV-24.F1

  • Page 1 © Operating manual Hand-held beveling machine SMA 60 BEV-24.F1 Operating manual...
  • Page 2 All rights, including translation, are reserved. No part of this manual may be reproduced in any form (print, photocopy, microfilm or any other process) without the written permission of GERIMA GmbH, St. Wendel, reproduced or distributed using electronic systems, duplicated or distributed.
  • Page 3: Foreword

    Servicing and repair issues Please contact GERIMA for the latest product in- If you need to make a guarantee claim, if the formation. machine needs to be repaired or if you need...
  • Page 4: Table Of Contents

    © Contents 1. Foreword • Signs and symbols 2. Technical specification • Technical data • Sipment • Noise emission • Power on time 3. Basic safety instructions 4. Intended use 5. Settings • Replacing carbide inserts • Replacing guiding roll •...
  • Page 5: Signs And Symbols

    © Signs and symbols Please read the manual before using the ma- The information in this manual are indentified chine ! as follows: Danger! This manual has been created so that you can Warning of person, machinery or work with your device quickly and safely. Here is a environmental damage.
  • Page 6: Technical Specification

    © Technical specification Technical data SMA 60 BEV-24.F1 Dimension and weight Length 630 mm Weight approx. approx. 11,50 Kg Connection value / power Line voltage (SMA 60 BEV-24.F124) 230 V / 50 Hz Power 2,5 KW Idle speed 6.600 U/min...
  • Page 7: Noise Emission

    © Technical manual Noise emission values in accordance with the Power-on time (POT): DIN EN 60745-1 standard: To avoid damaging the machine, it is essential to Vibrations: be monitor how long the machine has been operating continuously (‘power-on time’). Noise emission [dB (A)] Value All electric brushed motors generate large amounts of...
  • Page 8: Basic Safety Instructions

    Basic safety instructions Duties of the operator • Make sure that all persons who will be operating The SMA 60 BEV-24.F1 was desig- ned and built taking into account a risk or servicing the machine have read and under- analysis and careful selection of the stood all the relevant safety information.
  • Page 9 © Basic safety instructions Before working with or on the Special qualifications are required for the follow- machine, the operator must have ing activities: become acquainted with the • Commissioning: The machine may only be com- machine and must have read and missioned by the manufacturer.
  • Page 10 • Faults that could affect the safety of the machine Never lift or carry machine by its power cable. must be remedied immediately. • Always use genuine GERIMA spare parts and accessories. Regular pre-start safety precautions • Check and ensure that all of the Damages caused by wrong power supply! machine’s safety and protective...
  • Page 11 Any alterations to the machine must have been ap- • When performing any servicing, maintenance or proved by GERIMA GmbH. repair work de-energize the machine by dis- This also applies to the welding of the component connecting it from the supply and ensure that parts.
  • Page 12: Intended Use

    The machine must only be cleaned after it has been switched off! Interval Action The SMA 60 BEV-24.F1 is a hand-held, electrically powered beveling machine intended: Daily Sweep machine clean using a brush Weekly Thorough clean using industrial cleaner •...
  • Page 13: Settings

    © Settings Replacing carbide inserts / guiding roll / milling Setting the bevel length head a leg length = bevel length a Before replacing always disconnect b leg length = bevel length b the machine from the power supply C bevel width by removing the power cable from α...
  • Page 14: Operating Mode

    © Operating mode General Operation Damages caused by wrong power supply! Two-handed operation Whatever the position of the • Check the supply voltage. It must machine, always use two hands to correspond with the specifications on control the machine! the type plate of the machine. Improper use can cause serious injury: When working with the machine, make sure that the •...
  • Page 15: Settings (Radius)

    © Settings (radius) Adjusting the radii: Notes on radius milling: Please note that only the position of the upper Choosing the right guiding roll to ensure the correct edge of the radius can be adjusted by rotating the lateral position of the radius is just as important as guiding plate.
  • Page 16: Consumables

    © Consumables Overview and order numbers carbide inserts for bevel and radii,: Aluminium Steel Steel Stainless Function Name of part Copper up to 600 N/ up to 900 N/ Order-nr. steel Brass mm² mm² DX4.B10-V1 0101.404.19-00078 Bevel DX4.B12-V1 0101.404.19-00079 DX4.B15-V1 0101.404.19-00080 0101.404.19-00023 R3-KX8.B20-V1...
  • Page 17: Maintenance

    Close the The guarantee will be void if re-greasing is carried opening with the covers. out by anyone other than a certified GERIMA service technician. Replenish with approx. 40 g of Service procedure 4:...
  • Page 18: Technical Documentation

    © Technical documentation Gear unit SMA 60 BEV-04.F1 0202-25-09-02-00-01 name of part order-nr. Handle 0101.482.19-00025 Holding plate 0101.442.18-00021 Steel sleeve 0101.452.20-00009 Lock ring 0101.452.20-00008 Guide plate holder 0101.452.20-00007 Guide plate adapter 0101.452.20-00006 Guiding plate 0109.123.09-00002 Distance ring 0101.143.09-00032 Inside threat M8x15 0101.143.09-00033 Locking bolt with locking groove 0000.032.16-00124...
  • Page 19 © Technical documentation Gear unit upper part SMA 60 BEV-04.F1 0202-25-09-02-00-01 name of part order-nr. Bearing housing 0101.452.19-00004 Flywheel with spring magazine 0101.442.19-00002 Spring breaker 0101.452.19-00003 Drive shaft below 0101.452.19-00002 Inside threat M6x14 0101.143.09-00023 Deep groove ball bearing 0000.012.14-00035 O-ring 0000.042.14-00013 O-ring 0000.042.14-00009...
  • Page 20 © Technical documentation Gear unit lower part SMA 60 BEV-04.F1 0202-25-09-02-00-01 name of part order-nr. Spacer 0101.432.18-00013 Bevel gear (n = 6600 1/min) 0101.452.19-00005 Drive shaft, top 0101.442.19-00015 Bearing housing 0101.442.18-00020 Drive unit (2500 W, 6600 1/min, 230 V) 0101.342.18-00013 Disc 0101.172.14-00011 Deep groove ball bearing...
  • Page 21 © Technical documentation Drive unit SMA 60 BEV-24.F1 name of part order-nr. Motor housing 0101.452.18-00029 Brush holder 220-230V, 50/60Hz 0101.452.18-00028 Carbon brush set 220-230V, 50/60Hz 0101.453.18-00001 Screw 0101.452.18-00016 Stator 0101.452.18-00035 Screw 0101.452.18-00036 Cover 0101.452.18-00027 Cover 0101.452.18-00034 Housing 0101.452.18-00037 Base plate 0101.452.18-00030...
  • Page 22 © Technical documentation Drive unit SMA 60 BEV-24.F1 name of part order-nr. Felt ring 0101.452.18-00021 Disc 0101.452.18-00020 Deep groove ball bearing 0101.452.18-00019 Lock washer M4 0101.452.18-00010 Bearing bush 0101.452.18-00025 Deep groove ball bearing 0101.452.18-00026 Screw 0101.452.18-00011 Pressure piece 0101.452.18-00033 Cable 0101.442.18-00038...
  • Page 23: Guarantee

    GERIMA or by one of its authorized specialist retailer or representatives. Guarantee claims can be made only for genuine GERIMA parts and if the machine was used for its intended purpose. The guarantee does not cover, in particular: operational wear and tear; improper use;...
  • Page 24: Ec Declaration Of Conformity

    66606 St. Wendel Germany Product SMA 60 BEV-24.F1, 21-291-*****, 00001-99999, 2021 We hereby declare that the above mentioned product complies with all relevant provisions of the Machinery Directive 2006/42/EC. The above product fulfills the relevant requirements of the following guidelines: ►...

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