Gerima SMA 40 BER-23.G1 Operating Manual

Gerima SMA 40 BER-23.G1 Operating Manual

Hand-held beveling machine

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Operating manual
Hand-held beveling machine
SMA 40 BER-23.G1
Operating manual

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Summary of Contents for Gerima SMA 40 BER-23.G1

  • Page 1 © Operating manual Hand-held beveling machine SMA 40 BER-23.G1 Operating manual...
  • Page 2 All rights, including translation, are reserved. No part of this manual may be reproduced in any form (print, photocopy, microfilm or any other process) without the written permission of GERIMA GmbH, St. Wendel, reproduced or distributed using electronic systems, duplicated or distributed.
  • Page 3: Foreword

    If you need to make a guarantee claim, if the machine needs to be repaired or if you need Please contact GERIMA for the latest product in- to order spare parts, please contact our formation.
  • Page 4: Table Of Contents

    © Contents 1. Foreword • Signs and symbols 2. Technical specification • Technical data • Sipment • Noise emission • Power on time 3. Basic safety instructions 4. Intended use 5. Settings • Replacing carbide inserts • Replacing guiding roll •...
  • Page 5: Signs And Symbols

    © Signs and symbols Please read the manual before using the ma- The information in this manual are indentified chine ! as follows: Danger! This manual has been created so that you can Warning of person, machinery or work with your device quickly and safely. Here is a environmental damage.
  • Page 6: Technical Specification

    © Technical specification Technical data SMA 40 BER-23.G1 Dimension and weight Length 500 mm Weight approx. approx. 7,00 Kg Connection value / power Line voltage (SMA 40 BER-23.G1) 230 V / 50/60 Hz Power 1,75 KW Idle speed 2.000-7.600 1/min...
  • Page 7: Noise Emission

    © Technical manual Noise emission values in accordance with the Power-on time (POT): DIN EN 60745-1 standard: To avoid damaging the machine, it is essential to Vibrations: be monitor how long the machine has been operating continuously (‘power-on time’). Noise emission [dB (A)] Value All electric brushed motors generate large amounts of...
  • Page 8: Basic Safety Instructions

    Basic safety instructions Duties of the operator • Make sure that all persons who will be operating The SMA 40 BER-23.G1 was desig- ned and built taking into account a risk or servicing the machine have read and under- analysis and careful selection of the stood all the relevant safety information.
  • Page 9 © Basic safety instructions Before working with or on the Special qualifications are required for the follow- machine, the operator must have ing activities: become acquainted with the • Commissioning: The machine may only be com- machine and must have read and missioned by the manufacturer.
  • Page 10 • Faults that could affect the safety of the machine Never lift or carry machine by its power cable. must be remedied immediately. • Always use genuine GERIMA spare parts and accessories. Regular pre-start safety precautions • Check and ensure that all of the Damages caused by wrong power supply! machine’s safety and protective...
  • Page 11 Any alterations to the machine must have been ap- • When performing any servicing, maintenance or proved by GERIMA GmbH. repair work de-energize the machine by dis- This also applies to the welding of the component connecting it from the supply and ensure that parts.
  • Page 12: Intended Use

    The machine must only be cleaned after it has been switched off! Interval Action The SMA 40 BER-23.G1 is a hand-held, electrically powered beveling machine intended: Daily Sweep machine clean using a brush Weekly Thorough clean using industrial cleaner •...
  • Page 13: Settings

    © Settings Replacing carbide inserts / guiding roll / milling Setting the bevel length head a leg length = bevel length a Before replacing always disconnect b leg length = bevel length b the machine from the power supply C bevel width by removing the power cable from α...
  • Page 14: Operating Mode

    © Operating mode General Operation Damages caused by wrong power supply! Two-handed operation Whatever the position of the • Check the supply voltage. It must machine, always use two hands to correspond with the specifications on control the machine! the type plate of the machine. Improper use can cause serious injury: When working with the machine, make sure that the •...
  • Page 15: Settings (Radius)

    © Settings (radius) Adjusting the radii: Notes on radius milling: Please note that only the position of the upper Choosing the right guiding roll to ensure the correct edge of the radius can be adjusted by rotating the lateral position of the radius is just as important as guiding plate.
  • Page 16: Consumables

    © Consumables Overview and order numbers carbide inserts for bevel and radii: Aluminium Steel Steel Stainless Function Name of part Copper up to 600 N/ up to 900 N/ Order-nr. steel Brass mm² mm² KX8.B10-V1 0101.404.18-00030 Bevel KX8.B12-V1 0101.404.18-00031 KX8.B15-V1 0101.404.18-00032 0101.404.19-00023 R3-KX8.B20-V1...
  • Page 17: Maintenance

    The guarantee will be void if re-greasing is carried thread, lubricate the thread with teflon spray, then out by anyone other than a certified GERIMA reassemble in reverse order. service technician. Replenish with approx. 40 g of high-performance lubricating grease 0101.204.04-...
  • Page 18: Technical Documentation

    © Technical documentation Gear unit SMA 40 BER-03.G1 0202-19-07-02-00-01 name of part order-nr. Steel sleeve with grooves 0101.482.20-00002 Lock ring 0101.482.20-00003 Handle 0101.482.19-00025 Guiding plate - holder 0101.482.20-00001 Holding plate handle 0101.442.18-00021 Spacer ring (wing screw) 0101.143.09-00032 Thread insert S8x15 0101.143.09-00033 Guiding plate 0101.143.09-00002...
  • Page 19 © Technical documentation Gear unit SMA 40 BER-03.G1 0202-19-07-02-00-01 name of part order-nr. Spacer (bevel gear) t = 1,3 mm 0101.432.18-00013 Bearing housing (upper part) 0101.482.19-00007 Spacer 0101.482.19-00006 Ring gear 0101.482.19-00005 Driving disc ring gear 0101.482.19-00004 Drive shaft, split above 0101.482.19-00003 Deep groove ball bearing 0000.012.14-00033...
  • Page 20 © Technical documentation Gear unit SMA 40 BER-03.G1 0202-19-07-02-00-01 name of part order-nr. Drive shaft, divided below 0101.482.19-00020 Spring extractor 0101.442.19-00005 Bearing housing (lower part) 0101.442.19-00004 Flywheel with spring magazine 0101.482.19-00010 Thread insert S6x14 0101.143.09-00023 Deep groove ball bearing 0000.012.14-00035 O-ring 20,3x2,4 0000.042.14-00013 O-ring 59,99x2,62...
  • Page 21 © Technical documentation Drive unit SMA 40 BER-23.G1 name of part order-nr. Armature compl., 230V Stk. 0101.482.20-00006 Field coil assembly 230V 0101.482.20-00007 Switch 2-pole 0101.482.20-00027 Cable clip 0101.482.20-00008 Motor housing 0101.482.19-00022 Baffle 0101.482.20-00010 Baffle 0101.482.20-00011 Electronic unit with switch 0101.482.20-00009 Ball bearing 0101.482.20-00012...
  • Page 22 © Technical documentation Drive unit SMA 40 BER-23.G1 name of part order-nr. Pressure spring 0101.482.20-00020 Brush holder set 0101.482.20-00024 Carbon brush set 0101.482.20-00025 1005 Cable with sleeve 0101.482.20-00026...
  • Page 23: Guarantee

    GERIMA or by one of its authorized specialist retailer or representatives. Guarantee claims can be made only for genuine GERIMA parts and if the machine was used for its intended purpose. The guarantee does not cover, in particular: operational wear and tear; improper use;...
  • Page 24: Ec Declaration Of Conformity

    66606 St. Wendel Germany Product SMA 40 BER-23.G1, 21-302-*****, 00001-99999, 2021 We hereby declare that the above mentioned product complies with all relevant provisions of the Machinery Directive 2006/42/EC. The above product fulfills the relevant requirements of the following guidelines: ►...

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