Wood-mizer MP100 E5S Safety, Setup, Operation & Maintenance Manual
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Wood-mizer MP100 E5S Safety, Setup, Operation & Maintenance Manual

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Summary of Contents for Wood-mizer MP100 E5S

  • Page 1 Table of Contents Section-Page Table of Contents SW-07doc0426121...
  • Page 3 Safety, Setup, Operation, Maintenance and Parts Manual MP100 E5S rev. A1.03 MP150 E5S rev. A1.02 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. March 2010 Form #908...

  • Page 4: Table Of Contents

    Table of Contents Section-Page SECTION 1 INTRODUCTION Machine Description ................1-1 Machine and Site Preparation..............1-2 The major components of the moulder...........1-2 If You Need To Order Parts ..............1-4 If You Need Service ................1-4 SECTION 2 SAFETY Safety Symbols..................2-1 Safety Instructions ..................2-1 Observe Safety Instructions Wear Safety Clothing Keep Moulder And Area Around Clean...
  • Page 5 Table of Contents Section-Page Moulder Operation, MP100..............4-14 Control Overview Up/Down Operation Feed Operation Moulder Operation, MP150..............4-19 Control Overview Up/Down Operation Feed Operation Machine Start-Up (MP100)..............4-24 Machine Start-Up (MP150)..............4-26 SECTION 5 SETWORKS OPERATION Moulder Controller Panel ...............5-1 Start-up settings of the controller ............5-2 Memory Buttons (A, B, C, D, E)............5-5 SECTION 6 MAINTENANCE...
  • Page 6 Table of Contents Section-Page Moulder Head Housing ................8-2 Moulder Cutter ..................8-4 Motor Assembly, CE ................8-6 US Version Components (1 phase, 230V) ..........8-7 US Version Components (3 phase, 460V) ..........8-8 Moulding Knives ..................8-9 No. 1 Moulding Knives Kit No. 2 Moulding Knives Kit Up/Down Crank Assembly &...

  • Page 7: Introduction

    SECTION 1 INTRODUCTION Thank you for choosing Wood-Mizer wood processing equipment! Wood-Mizer is committed to providing you with the latest technology, best quality and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we’re meeting current wood-processing demands.

  • Page 8: Machine And Site Preparation

    Machine and Site Preparation Machine and Site Preparation The Wood-Mizer moulder is delivered on a pallet. Due to the weight, it has to be transported with auxiliary carrier equipment and in accordance with general safety rules. The moulder must be installed in the work-place as instructed in the operator’s manual.
  • Page 9 INTRODUCTION The major components of the moulder Head Height Scale Moulding Head Up/Down Drive Electrical Control Panel Power Feed Drive (optional) WMM085 FIG. 1-0 MP150 INTRODUCTION 15doc042612...

  • Page 10: If You Need To Order Parts

    Facility in Kolo, Nagórna 114 St, Poland at +48-63-2626000. From the continental U.S., call us toll-free at 1-800-525-8100. Please have the machine identification number and your customer number ready when you call. Wood-Mizer will accept these methods of payment: Visa, Mastercard, or Discover...

  • Page 11: Safety

    SAFETY Safety Symbols SECTION 2 SAFETY Safety Symbols The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. indicates an imminently hazardous situation which, if not DANGER! avoided, will result in death or serious injury.

  • Page 12: Wear Safety Clothing

    IMPORTANT! applicable federal, state and local laws, rules and regulations regarding the ownership and operation of your Wood-Mizer machines. All Wood-Mizer owners are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the moulder.

  • Page 13: Keep Moulder And Area Around Clean

    SAFETY Keep Moulder And Area Around Clean Keep Moulder And Area Around Clean Maintain a clean and clear path for all necessary movement DANGER! around the moulder and lumber stacking areas. Failure to do so will result in serious injury. Dispose Of Sawing By-Products Properly Always properly dispose of all sawing by-products, IMPORTANT!

  • Page 14: Moulder Operation

    SAFETY Moulder Operation Always be aware of and take proper protective measures DANGER! against rotating shafts, pulleys, fans, etc. Always stay a safe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury. Coastdown Required.
  • Page 15 SAFETY Moulder Operation the planing head manually. Feed Crank Safety Handle WMM072B FIG. 2-1 Be sure that the cutting knives are firmly mounted before WARNING! starting the motor. When starting the machine for the first time, make sure IMPORTANT! that the cutter rotation direction is as indicated by the arrow located on the side cover.
  • Page 16 SAFETY Moulder Operation Remove the Inspection Win- Inspection dow Cap Window wmm071a FIG. 2-2 It is allowed to mould/plane only in the direction shown DANGER! below. Never try to mould/plane in the opposite direction (when you return the head). WMM073C FIG.

  • Page 17: Use Proper Maintenance Procedures

    SAFETY Use Proper Maintenance Procedures Use Proper Maintenance Procedures Make sure all electrical installation, service and/or DANGER! maintenance work is performed by a qualified electrician and is in accordance with applicable electrical codes. Hazardous voltage inside the electric boxes and at the DANGER! motor can cause shock, burns, or death.

  • Page 18: Safety Labels Description

    SAFETY Safety Labels Description The moulder work-stand should be equipped with a 4 kg or CAUTION! bigger dry powder extinguisher. Safety Labels Description See Table 2-1. See the table below for safety labels description. TABELA 2-1 Decals View Decal No. Description 096317 CAUTION! Read thoroughly the manual...
  • Page 19 SAFETY Safety Labels Description TABELA 2-1 096316 Do not open or close the electric box when the switch is not in the “0” position. 096319 Always disconnect the power cord before opening the electric box. S12004G Always wear eye protection equipment when operating this machine.
  • Page 20 SAFETY Safety Labels Description TABELA 2-1 501465 Always wear safety boots when operating this machine. 501467 Lubrication point 089296 Rotation direction 089296 502423 Maximum moulding depth 502423 087649 Warning stripe 502481 Safety handle. The blade is stopped when 501477 the handle is released. CE certified machine P850701 It doesn’t concern US version.

  • Page 21: Moulder Assembly

    MOULDER ASSEMBLY Mounting Parts of MP100/150 Moulders SECTION 3 MOULDER ASSEMBLY Mounting Parts of MP100/150 Moulders 3.1.1 MP100 Parts Specifications Table 1: Fig. Wood-Mizer Part Description Qty. S3 Qty. M2 501948 Moulder Head 094697 LT15 Bed Section, Complete (2.7 m)
  • Page 22 MOULDER ASSEMBLY MP100 Parts Specifications Table 1: 507565 Log Clamp 507565+ 507775 Log Clamp with (Bumper) optional Plastic Bumper 502996 Clamp, MP100 Optional 085982-1 Log Side Support, Complete 094427-1 (LT15S3) Track Rail 094696-1 (LT15M2) R02080 Rope 086323 Left Track Wiper 086322 Right Track Wiper 502536...
  • Page 23 MOULDER ASSEMBLY MP100 Parts Specifications Table 1: 092379-1 Blade Guide Roller Guard 086132-1 Power Cord Bracket Leg, LT15 100064-1 Stationary Bed Vertical Mast Lock Assembly 086743-1 Zinc-plated Pin F81045-1 Roll Pin 6x50 F81044-21 Roll Pin 3x20 087301 Compression Spring 18x37x1.8 F81043-2 Cotter Pin S-Zn 4x25...

  • Page 24: Mp150 Parts Specifications

    Table 1: Outrigger Leg Kit (Option) 095745-1 Leg Mounting Block 087771-1 LT15 Foot Mount Plate 3.1.2 MP150 Parts Specifications Table 2: Fig. Wood-Mizer Part Description Qty. S3 Qty. M2 501965 Moulder Head WMM086 094697 LT15 Bed Section, Complete (2.7 m) 094514 LT15 Bed Section, Complete (1.95 m)
  • Page 25 MOULDER ASSEMBLY MP150 Parts Specifications Table 2: 085994-1 Bed Leg Mounting Washer, Painted 086659-1 Frame Mounting Strap, Zinc-plated 507565 Log Clamp 507565+ 507775 Log Clamp with (Bumper) optional Plastic Bumper 502996 Clamp, MP100 Optional 085982-1 Log Side Support, Complete 094427-1 (LT15S3) Track Rail 094696-1 (LT15M2) Steel Cable...
  • Page 26 MOULDER ASSEMBLY MP150 Parts Specifications Table 2: 086172-1 Bottom Bracket 092378-1 Bracket, Blade Guide Roller Guard 092379-1 Blade Guide Roller Guard 086132-1 Power Cord Bracket 100064-1 Leg, LT15 Stationary Bed Vertical Mast Lock Assembly 086743-1 Zinc-plated Pin F81045-1 Roll Pin 6x50 F81044-21 Roll Pin 3x20 087301...

  • Page 27: Specifications Of Fasteners

    MOULDER ASSEMBLY Specifications of Fasteners Cable Length - See Section 8.9 Power Feed System, MP100 3.1.3 Specifications of Fasteners Table 3: Wood-Mizer No. Description Qty. S3 Qty. M2 Sample designations of fasteners: M8 Nut M8x20 Bolt 8.4 Washer F81056-1 13 Flat Washer...

  • Page 28: Tools Necessary For Assembling The Moulder

    MOULDER ASSEMBLY Tools Necessary for Assembling the Moulder Table 3: F81004-36 M12x130 Bolt F81004-38 M12x120 Bolt F81003-15 M10x75 Bolt F81003-2 M10x30 Bolt F81082-1 Band 100076-1 M10-20 Special Bolt Outrigger Leg Kit (Option) F81003-58 M10x120 Bolt F81037-1 M20 Nut F81059-2 21 Flat Washer F81007-1 M20x240 Bolt 3.1.4...

  • Page 29: Unpacking The Moulder

    MOULDER ASSEMBLY Unpacking the Moulder Unpacking the Moulder 1. Cut the bands holding the components together. 2. Remove the parts arranged inside the bed section. 3. Attach the winch hook to the bracket on the head. Using a forklift truck or a winch with lifting capacity of at least 500 kg, carefully lift the head and set it aside.
  • Page 30 MOULDER ASSEMBLY Bed Frame Assembly See Figure 3-2. 094427-1 (LT15S3) 094696-1 (LT15M2) M10 Hex Nylon Lock Nut 10.5 Washer 150158b M10x75 Bolt FIG. 3-2 2. Mount four (or six) legs to each bed section. Use two hex head bolts and lock nuts to secure each leg to the bed section.
  • Page 31 MOULDER ASSEMBLY Bed Frame Assembly See Figure 3-3. M10x75 Bolt 150185B 085994-1 10.5 Washer M10 Hex Nylon Lock Nut 100064-1 FIG. 3-3 3. Optional Legs Kit - Mount four (or six) leg brackets to each bed section. Use two hex head bolts and lock nuts to secure each leg bracket to the bed section.
  • Page 32 MOULDER ASSEMBLY Bed Frame Assembly See Figure 3-4. M10x120 Bolt 095742-1 085994-1 M20 Nut 150160a 21 Washer 095745-1 M10 Hex Nylon 10.5 Washer Lock Nut 086723-1 FIG. 3-4 4. Lay the frame sections end-to-end so the track portion of each section is on the same side. Slide the sections together and secure with four hex head bolts and nylon lock nuts.
  • Page 33 MOULDER ASSEMBLY Bed Frame Assembly See Figure 3-5. M6x16 M10x30 Bolt (4pcs) M10 Hex Nylon Lock 10.5 Flat Washer 10.2 Split Lock Washer M10x25 Bolt Frame Mounting Strap (086660) 150159D M12x120 Bolt (4pcs) 13 Flat Washer M12 Hex Nylon Lock FIG.
  • Page 34 MOULDER ASSEMBLY Bed Frame Assembly See Figure 3-6. Clamp Assembly (502996) wmm068a M10x75 Bolt 10,5 Flat Washer M10 Lock Nut FIG. 3-6 7. Mount the bed extension to the front and the rear ends of the bed frame. 3-14 15doc042612 MOULDER ASSEMBLY...
  • Page 35 MOULDER ASSEMBLY Bed Frame Assembly See Figure 3-7. 13 Flat Washer M10x75 Bolt M12 Hex Nylon Lock 10.5 Washer 10.2 Split Lock Washer M12x120 Bolt 094250-1 M10x25 Mounting Pin Bolt 086182-1 M10 Hex Nylon Lock 086659-1 Bed Section Bumper P12165 Connector 3/16x1 Pin, F05012-21...

  • Page 36: Frame Leg Adjustment

    MOULDER ASSEMBLY Frame Leg Adjustment See Figure 3-8. 150157a 100076-1 Bolt M12 Nut 085981-1 13 Washer 014972 097224 M12x140 Bolt FIG. 3-8 Frame Leg Adjustment 1. Place a foot plate under each bed leg. 2. Using an appropriate wrench, adjust each leg so that the nut is approximately 25 mm (1” ) below the top of the bed tube.

  • Page 37: Head Assembly

    MOULDER ASSEMBLY Head Assembly See Figure 3-9. (1") 25mm 150108b Foot Plate FIG. 3-9 The top of the leg should not be higher than the top surface of CAUTION! the bed rail. Head Assembly 1. Position the head at the end of the bed frame assembly. Carefully slide the head rollers onto the bed frame track.
  • Page 38 MOULDER ASSEMBLY Head Assembly See Figure 3-10. MP100 Moulder Mounted on the LT15 Bed Frame M6 X 12 Hex Head Bolt (2) M6 Split Lock Washer 6.4 Flat Washer (4) M6 X 12 Hex 6.4 Flat Washer (4) Head Bolt (2) Track Wiper M6 X 12 Hex Head Bolt (4)
  • Page 39 MOULDER ASSEMBLY Head Assembly See Figure 3-11. MP100 Moulder Mounted on the LT10 Bed Frame. M10 X 40 Hex Head Bolt M8 X 16 Hex Head Bolt M6 Split Lock Washer M6 X 12 Hex M8 X 25 Hex 6.4 Flat Head Bolt (2) Head Bolt Washer (4)
  • Page 40 MOULDER ASSEMBLY Head Assembly 6. Assemble the mast safety pins. See Figure 3-12. Spring 087301 Cotter Pin 086743-1 F81043-2 Washer F81058-1 FIG. 3-12 7. Install the power cord bracket. 3-20 15doc042612 MOULDER ASSEMBLY...

  • Page 41: Manual Feed Rope Assembly

    MOULDER ASSEMBLY Manual Feed Rope Assembly Manual Feed Rope Assembly 1. Install a feed rope mounting bracket at each end of the bed assembly using a M12x55 hex head bolt and a nylon lock nut. Either bracket should be angled toward the end of the frame at which it is mounted as shown below.
  • Page 42 MOULDER ASSEMBLY Manual Feed Rope Assembly 3. Loop the rope around the inner groove of the lower v-groove roller and route to the feed crank spool. See Figure 3-15. 150111 FIG. 3-15 4. Loop the rope around the feed crank spool three times and route back down to the outer v-groove roller. See Figure 3-16.
  • Page 43 MOULDER ASSEMBLY Manual Feed Rope Assembly See Figure 3-17. 150113 FIG. 3-17 6. Route the rope to the rear mounting bracket. Tie a knot in the end of the rope and insert into the mounting bracket. Position the knot in the rope so when installed to the rear bracket, the rope is tight. 150011 FIG.

  • Page 44: Power Feed Rope Assembly

    MOULDER ASSEMBLY Power Feed Rope Assembly Power Feed Rope Assembly 1. Before installation of the rope, make sure the power feed motor is properly positioned in relation to the gear box, as shown in the figure below. If not, turn the motor until it is in the operation position. Secure the motor to the gear box with the mounting screws.
  • Page 45 MOULDER ASSEMBLY Power Feed Rope Assembly 3. Prepare the rope for installation by placing steel caps on its ends. 4. Install the rope, route it around the pulley, as shown below, and secure with clamps (1). Power Feed Motor In Operation Position MOULDER ASSEMBLY 15doc042612...
  • Page 46 MOULDER ASSEMBLY Power Feed Rope Assembly 5. Adjust the rope tension so that gaps between the spring coils are .8-1.2 mm (0.031- 0.047”). (0.031-0.047") 0,8-1,2mm 3-26 15doc042612 MOULDER ASSEMBLY...

  • Page 47: Auxiliary Bed Rail

    MOULDER ASSEMBLY Auxiliary Bed Rail Auxiliary Bed Rail To install the auxiliary bed rail to a bed frame section, use the set of mounting holes provided between the two bed rails. Remove the existing bolt and lock nut that secures the track at this position. Use three hex head bolts and lock nuts to secure the bed rail to the bed section.

  • Page 48: Setup & Operation

    SETUP & OPERATION Moulder Setup SECTION 4 SETUP & OPERATION Moulder Setup Before starting to use the moulder you have to meet the IMPORTANT! following conditions: Set up the moulder on firm, level ground and level the moulder frame. Secure the moulder to the ground to prevent moving during operation.
  • Page 49 SETUP & OPERATION Moulder Setup When starting the machine for the first time, check that IMPORTANT! main motor rotation direction is as indicated by the arrow located on the motor body (fan guard). If the rotation direction is incorrect, invert the phases in the phase inverter in the power socket (electric box).
  • Page 50 SETUP & OPERATION Moulder Setup See Figure 4-1. Equal height Equal height object object Measure distance Measure distance between string between string and bed rails and bed rails 150115c Equal height Equal height String Across object String across object bed rails bed rails FIG.
  • Page 51 SETUP & OPERATION Moulder Setup See Figure 4-2. FIG. 4-2 7. If the dimensions A and B are not the same, adjust the head tilt as shown in the Figure 4-3. See Figure 4-3. To adjust the head tilt, loosen the four mounting bolts of the side roller bracket, the two wiper mounting bolts and the two mounting bolts of the mast retaining bracket.
  • Page 52 SETUP & OPERATION Moulder Setup adjustment nuts to move the outside of the head up or down. Head Adjustment Nuts (2) Mast Retaining Lock Nut Bracket Mounting Roller Bracket Bolts (2) Mounting Bolt (4) Wiper Mounting Bolts (2) FIG. 4-3 8.

  • Page 53: Mounting The Planing Knives

    SETUP & OPERATION Mounting the Planing Knives Mounting the Planing Knives Always shut off the motor and allow all moving parts to WARNING! come to a complete stop before mounting/dismounting the knives. Always wear gloves protection when WARNING! mounting/dismounting the knives. The knives are very sharp. You can hurt yourself even when you touch any knife lightly.
  • Page 54 SETUP & OPERATION Mounting the Planing Knives 3. Clean thoroughly any dust, chips and debris from the cutter socket, the mounting strip and the knives. Insert the springs in the holes shown below. Next, screw in all mounting strip bolts and place the strip in the socket as shown below.
  • Page 55 SETUP & OPERATION Mounting the Planing Knives 5. Place one of the alignment tools over the knife, on the left side of the cutter. Place the other alignment tool on the right side of the cutter as shown below. Each knife socket is equipped with a spring that lifts the knife and make the adjustment easier.

  • Page 56: Mounting The Moulding Knives

    SETUP & OPERATION Mounting the Moulding Knives Mounting the Moulding Knives Always shut off the motor and allow all moving parts to WARNING! come to a complete stop before mounting/dismounting the knives. Always wear gloves protection when WARNING! mounting/dismounting the knives. The knives are very sharp. You can hurt yourself even when you touch any knife lightly.
  • Page 57 SETUP & OPERATION Mounting the Moulding Knives 2. Clean thoroughly any dust, chips and debris from the cutter socket, the clamping wedges and the knives. Remove the springs from the holes in the cutter. Screw in the bolts of the clamping wedges and assemble the knives to the clamping wedges as shown below.
  • Page 58 SETUP & OPERATION Mounting the Moulding Knives 4. Tighten the bolts of the clamping wedges. Be sure that the knives are touching each other. FIG. 4-3 5. Mount the three remaining sets of knives in the same way. Be sure that they are mounted exactly in the same position on the cutter - see the figure below.
  • Page 59 SETUP & OPERATION Mounting the Moulding Knives Make sure that all mounting strip bolts are securely DANGER! tightened. To remove the knives from the cutter, loosen the bolts of the clamping wedges. Carefully remove the knives. It is also possible to mount the second set of knives on the cutter. Mount all four knives of this set in the same way as the previous set.
  • Page 60 SETUP & OPERATION Mounting the Moulding Knives clamps to mould the other side using the second set of knives. FIG. 5 Never try to plan/mould two cants at the same time! DANGER! 4-13 EGdoc042612 Operation...

  • Page 61: Moulder Operation, Mp100

    SETUP & OPERATION Moulder Operation, MP100 Moulder Operation, MP100 4.4.1 Control Overview See Figure 4-2. The controls of the MP100 moulder are shown below: Power ON Control Main Power Light Switch Key Switch Motor START Button Cutter Height Scale Emergency Stop Button Safety Handle Up/Down and...
  • Page 62 SETUP & OPERATION Control Overview Starts the cutter motor. The motor can be started only when the safety handle is being held. 4. Main Disconnect Switch Disconnects power from all electrical circuits of the machine. 5. Power ON Control Light Indicates the power supply.

  • Page 63: Up/Down Operation

    SETUP & OPERATION Up/Down Operation 4.4.3 Up/Down Operation Set the cutter head at the desired height. The height scale shows the height of the cutter with the knives above the bed rails. IMPORTANT! Remember that the maximum planing thickness can be 4 mm. 1.

  • Page 64: Feed Operation

    SETUP & OPERATION Feed Operation 4.4.5 Feed Operation 1. Push the crank handle to engage the locking pins for feed operation. 2. Turn the crank handle clockwise to move the head forward or counterclockwise to move the head backward. See Figure 4-6. WMM027D FIG.
  • Page 65 SETUP & OPERATION Feed Operation See Figure 4-7. Loosen Locking Knobs Cutter Scale WMM077A FIG. 4-7 Factors that will determine what feed rate you can use include: Cant dimensions Hardness of material to be planed/moulded. Some woods that are seasoned or naturally very hard will require slower feed rates.

  • Page 66: Moulder Operation, Mp150

    SETUP & OPERATION Moulder Operation, MP150 Moulder Operation, MP150 4.5.1 Control Overview See Figure 4-2. The controls of the MP150 moulder are shown below: Emergency Stop Motor START Key Switch Safety Button Button Button START WMM081 Power Feed Drive Up/Down Drive Feed Rate Switch Switch...

  • Page 67: Control Overview

    SETUP & OPERATION Control Overview 4. Power Feed Drive Switch The power feed switch controls the direction in which the moulder head travels. Push the switch upward to move the saw head forward. Push the switch down to move the saw head backward. 5.

  • Page 68: Up/Down Operation

    SETUP & OPERATION Up/Down Operation 4.5.3 Up/Down Operation Set the cutter head at the desired height. The height scale shows the height of the cutter with the knives above the bed rails. IMPORTANT! Remember that the maximum planing thickness can be 4 mm (0.157”). 1.

  • Page 69: Feed Operation

    SETUP & OPERATION Feed Operation 4.5.5 Feed Operation 1. Set the key in position. 2. Push the power feed switch to move the head forward or pull the switch to move the head backward. See Figure 4-6. WMM083 FIG. 4-6 3.
  • Page 70 SETUP & OPERATION Feed Operation See Figure 4-7. Loosen Locking Knobs Cutter Scale WMM077A FIG. 4-7 Factors that will determine what feed rate you can use include: Cant dimensions Hardness of material to be planed/moulded. Some woods that are seasoned or naturally very hard will require slower feed rates.

  • Page 71: Machine Start-Up (Mp100)

    SETUP & OPERATION Machine Start-Up (MP100) Machine Start-Up (MP100) Before starting the machine, perform the following steps to DANGER! avoid injury and/or damage to the equipment: Close or mount any covers removed for service. Check that the wood to be planed/moulded is properly secured. Make sure that all persons are at a safe distance from the machine.
  • Page 72 SETUP & OPERATION Machine Start-Up (MP100) 5. Press the green START button on the electric box to start the motor. WMM028B FIG. 4-8 4-25 EGdoc042612 Operation...

  • Page 73: Machine Start-Up (Mp150)

    SETUP & OPERATION Machine Start-Up (MP150) Machine Start-Up (MP150) Before starting the machine, perform the following steps to DANGER! avoid injury and/or damage to the equipment: Close or mount any covers removed for service. Check that the wood to be planed/moulded is properly secured. Make sure that all persons are at a safe distance from the machine.
  • Page 74 SETUP & OPERATION Machine Start-Up (MP150) 5. Press the green START button on the electric box to start the motor. WMM084 FIG. 4-8 4-27 EGdoc042612 Operation...

  • Page 75: Setworks Operation

    SETWORKS OPERATION Moulder Controller Panel SECTION 5 SETWORKS OPERATION Moulder Controller Panel See Pic. 5-1. Real Cutter Indicates Height that the real cutter height should be checked Planing Thickness PIC. 5-1 SETWORKS OPERATION EGdoc042612...

  • Page 76: Start-Up Settings Of The Controller

    SETWORKS OPERATION Start-up settings of the controller Descriptions of the control panel buttons: A, B, C, D, E - planing/moulding thickness memory buttons. SET ABCDE - used to set a planing/moulding thickness value under each memory button. ABCDE Save - saves parameters determined by the operator. SAVE Cutter height manual setting buttons (up/down) ENTER...
  • Page 77 SETWORKS OPERATION Start-up settings of the controller See Pic. 5-2. PIC. 5-2 Press to save the entered divider value. SAVE 1. Auto-calibration This function should be used in case of: replacement of any component of the cutter height setting system, motor or after lubrication of the up/down screw and other moving elements or when significant cutter height setting variances are observed.
  • Page 78 SETWORKS OPERATION Start-up settings of the controller See Pic. 5-3. PIC. 5-3 Press again, the controller successively performs some movements of the cutter. AUTO CAL. After performing the last movement, the controller is ready for operation. 2. Real cutter height entering To ensure that the upper display shows the correct cutter height, it is necessary to enter the real cutter height.

  • Page 79: Memory Buttons (A, B, C, D, E)

    SETWORKS OPERATION Memory Buttons (A, B, C, D, E) shows the same distance. If not, for the alignment instructions. See Section 4.1 Enter the measured distance without a pause. For example: if you want to enter 250mm - press 2-5-0-0 without a pause. Confirm by pressing SAVE Memory Buttons (A, B, C, D, E) After switching-on, the “MPS-01”...
  • Page 80 SETWORKS OPERATION Memory Buttons (A, B, C, D, E) See Pic. 5-4. PIC. 5-4 To use any stored value, press the corresponding memory button and confirm by pressing . The cutter will move by the selected value. ENTER If the “Check real size” light starts blinking during normal NOTE: operation of the Setworks, press and hold the button.

  • Page 81: Maintenance

    MAINTENANCE Wear Life SECTION 6 MAINTENANCE This section lists the maintenance procedures that need to be performed. This symbol identifies the interval (hours of operation) at which each maintenance procedure should be performed. Wear Life See Table 6-1. This chart lists estimated life expectancy of common replacement parts if proper maintenance and operation procedures are followed.

  • Page 82: Vertical Mast

    MAINTENANCE Vertical Mast any sawdust buildup from the housings. Middle Track Cover Track Roller Housing Track Wipers FIG. 6-1 Vertical Mast Clean and lubricate the vertical mast in places where the head is travelling every 50 hours of operation. Clean with solvent and remove any rust with a light-grade sand paper or an emery cloth. Lubricate the mast with motor oil or automatic transmission fluid (ATF).

  • Page 83: Manual Up/Down System

    MAINTENANCE Manual Up/Down System Manual Up/Down System 1. Adjust the up/down chain tension as needed. Measure the chain tension with the head all the way to the top of the vertical mast. Secure the head with a chain at the top, or shim it underneath. Find the chain adjusting bolts at the bottom of the mast.

  • Page 84: Drive Belt Tension Adjustment

    MAINTENANCE Drive Belt Tension Adjustment Drive Belt Tension Adjustment Check the cutter drive belt tension after the first 20 hours, and every 50 hours thereafter. 1. Remove the cutter upper cover. FIG. 6-2 2. Remove the belt cover and loosen four motor mounting bolts. FIG.
  • Page 85 MAINTENANCE Drive Belt Tension Adjustment 3. Keep the pulleys aligned to avoid premature belt and pulleys wear. FIG. 6-2 MAINTENANCE 1597doc042612...
  • Page 86 MAINTENANCE Drive Belt Tension Adjustment 4. Using the adjustment bolts, move the motor mounting plate up to tension the drive belt or move it down to loosen the belt. Next, tighten the mounting bolts. The belt should be tightened so there is 10 mm (0.393”) deflection with a 10 kgf (98 N) deflection force.

  • Page 87: Cutter Bearings

    MAINTENANCE Cutter Bearings Cutter Bearings When you discover cutter vibrations not caused by improper knife mounting, check the cutter bearings for wear. Replace if needed. The bearings do not require lubrication. Long-Term Storage If the machine is not used for a long period of time, do as follows: Disconnect the power cord.
  • Page 88 MAINTENANCE Electrical Up/Down System See Figure 6-3. Upper Limit Up/Down Switch Screw Bellows Lower Bearing Housing Lower Limit Switch FIG. 6-4 2. Lubricate the up/down acme screw with a rolling bearing lubricant (e.g. ŁT4S or Shell Extreme Pressure Grease) every six months. Apply the lubricant to the grease fitting in the nut housing. Lubrication may be required sooner if environmental conditions require it.
  • Page 89 MAINTENANCE Electrical Up/Down System See Figure 6-5. Unbolt the up/down top guard. Loosen the motor mounting bolts. Use the adjustment bolt shown below to adjust the belt tension. Tighten the motor mounting bolts. Replace the top guard. Force=25 Adjustment Bolt Deflection= Motor Mounting Bolts...
  • Page 90 MAINTENANCE Electrical Up/Down System Electromagnet body 2. Coil 3. Armature 4. Brake disk 5. Gear wheel 6. Mounting disk 7. Adjusting bolt 8. Spring 9. Mounting bolt 10. Brake casing 11. Tooled Bushing ADJUSTMENT OF AIR GAP The air gap ,,a" grows gradually larger in consequence of wear of brake disc lining (4). The niminal value of the air gap a nom "...

  • Page 91: Safety Devices Inspection

    MAINTENANCE Safety Devices Inspection 6.11 Safety Devices Inspection MP100E5S Moulder – Safety Devices Inspection Safety devices on the machine which must be checked before every shift: E-STOP button and its circuit inspection Safety handle and its circuit inspection Cutter cover safety switch and its circuit inspection. 1.
  • Page 92 MAINTENANCE Safety Devices Inspection 2. Safety handle and its circuit inspection Turn the key switch to the “M” position; Be sure the E-STOP button is released; Press and hold the safety handle; The START button should illuminate green; Press the START button to start the motor. The motor should start. Release the safety handle.
  • Page 93 MAINTENANCE Safety Devices Inspection Turn on the motor; Release the safety handle. Measure the cutter braking time. It should be shorter than 10 seconds; Start the motor again; Turn the key switch to the “0” position. Measure the cutter braking time. It should be shorter than 10 seconds;...
  • Page 94 MAINTENANCE Safety Devices Inspection MP150E5S Moulder – Safety Devices Inspection Safety devices on the machine which must be checked before every shift: E-STOP button and its circuit inspection Green safety button inspection Inspection of the control circuits with the E-STOP button pressed Cutter cover safety switch and its circuit inspection.
  • Page 95 MAINTENANCE Safety Devices Inspection Release the safety button. The moulder motor should be stopped. Try to start the motor without pressing the safety button. The moulder motor should remain stopped. Press and hold the green safety button. The moulder motor should remain stopped. 3.

  • Page 96: Specifications

    SPECIFICATIONS Overall Dimensions SECTION 7 SPECIFICATIONS Overall Dimensions See Figure 7-1. The major dimensions of the MP100 moulder are shown below (all dimensions are in millimeters). 1580mm (62.2") 809mm (31.85") 1066mm (42") FIG. 7-1 MP100 See Table 7-1. The MP100 moulder mast with head dimensions and weight are listed below. Moulder Type MP100 350 kg (772 lb)
  • Page 97 SPECIFICATIONS Overall Dimensions See Figure 7-2. The major dimensions of the MP150 moulder are shown below (all dimensions are in millimeters). 888 mm (35") 1642 mm (64.65") 2024 mm (79.7") FIG. 7-2 MP150 See Table 7-2. The MP150 moulder mast with head dimensions and weight are listed below. Moulder Type MP150 360 kg (793 lb)

  • Page 98: Moulder Specifications

    3 ph 230V CE MP100EC5-1 3 ph 460V MP100EC5-1 USA 3 ph 460V UL MP100EH5S-1 3 ph 400V CE TABLE 7-3 See Table 7-4. See the table below for the Wood-Mizer main moulder motor specifications Motor Motor Motor Motor Specifications Specifications Specifications, USA...
  • Page 99 SPECIFICATIONS Moulder Specifications See Table 7-6. The noise level of the MP100/150 moulder is given below. Equivalent Noise Level Under Load Te = 98 dB (A) MP100/150 Moulder Equipped With E5 Electric Motor TABLE 7-6 See Table 7-7. See the table below for planing/moulding material specifications 60 mm (2.362”) Minimum Cant Height 600 mm (23.62”)
  • Page 100 SPECIFICATIONS Moulder Specifications See Table 7-9. A relation between the pattern knife protrusion and the thickness is shown below. Pattern Knife Thickness Pattern Knife Max. Protrusion 13 mm (0.512”) 3 mm 21 mm (0.827”) 4 mm 29 mm (1.142”) 5 mm TABLE 7-9 According to EN 847-1:2005 European Standard FIG.

  • Page 101: Electrical Diagram, Mp100Eh5S

    SPECIFICATIONS Electrical Diagram, MP100EH5S Electrical Diagram, MP100EH5S FIG. 7-2 Specifications EGdoc042612...

  • Page 102: Electrical Component List, Mp100Eh5S

    SPECIFICATIONS Electrical Component List, MP100EH5S Electrical Component List, MP100EH5S Symbol Description Wood-Mizer Manufacturer Part No. CONTACTOR, GMC 12 + AUXILIARY CONTACT AU-1 501022 CONTACTOR, GMC 6M 1a 500623 SWITCH, MMS-32S 13A MOTOR DISCONNECT 501028 SWITCH, ABB 0T16F3 503541 TRANSFORMER, SU78A-230400/24...

  • Page 103: Electrical Diagram, Us Version

    SPECIFICATIONS Electrical Diagram, US Version Electrical Diagram, US Version FIG. 7-2 MP100EA5_230V_UL Specifications EGdoc042612...
  • Page 104 SPECIFICATIONS Electrical Diagram, US Version FIG. 7-2 MP100EB5_3X230V EGdoc042612 Specifications...
  • Page 105 SPECIFICATIONS Electrical Diagram, US Version FIG. 7-2 MP100EC5_460V_UL Specifications EGdoc042612 7-10...

  • Page 106: Electrical Component Lists

    SPECIFICATIONS Electrical Component Lists Electrical Component Lists UL Version, 230V, 1 Phase Symbol Description Manufacturer Wood-Mizer Part No. Main Switch ABB 0T63F3 503466 Fuses Bussmann TCF60RN, 60A class J cube fuse TCF60RN 069708 Fuse Holder, Bussmann TCFH60N TCFH60N 053717 Fuse 0.5A KLDR.500...
  • Page 107 SPECIFICATIONS Electrical Component Lists UL Version, 460V, 3 Phase Symbol Description Manufacturer Wood-Mizer Part No. Main Switch ABB 0T16F3 503541 Fuse 20A CCMR020 052691 Fuse Holder LPSC003ID 052380 Fuse 0.5A KLDR.500 E31338 Fuse Holder LPSC002ID 052512 Fuse 1A SCHNEIDER 084454...

  • Page 108: Electrical Diagram, Mp150Eh5S

    SPECIFICATIONS Electrical Diagram, MP150EH5S Electrical Diagram, MP150EH5S niebieski zielony czerwony RYS. 7-2 7-13 EGdoc042612 Specifications...

  • Page 109: Electrical Component List, Mp150Eh5S

    SPECIFICATIONS Electrical Component List, MP150EH5S Electrical Component List, MP150EH5S Symbol Description Wood-Mizer Manufacturer Part No. CONTACTOR, GMC 12 501022 1M (53, 54) SWITCH, AU-1 AUXILIARY 501027 CONTACTOR, GMC 6M 1a 500623 2S, 3S CONTACTOR, GMC 6M 1b 501021 SWITCH, MMS-32S 13A MOTOR DISCONNECT...

  • Page 110: Parts

    Kolo, Nagórna 114 St, Poland at +48-63-2626000. From the continental U.S., call our U.S. Headquarter 8180 West 10th St.Indianapolis, IN 46214, toll-free at 1-800-525-8100. Have your customer number, VIN, and part numbers ready when you call. From other international locations, contact the Wood-Mizer distributor in your area for parts. Office Hours: Country...

  • Page 111: Moulder Head Housing

    PARTS Moulder Head Housing Moulder Head Housing WMM_015 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. 501880 HOUSING, MOULDER HEAD COMPLETE CUTTER HEIGHT ASSEMBLY 501897-1 COVER, MOULDER HOUSING UPPER 501882-1 COVER, MOULDER HOUSING LEFT 501895-1 BRACKET, MOULDER ANGLE RIGHT 501951-1 BRACKET, MOULDER ANGLE LEFT 501952-1...
  • Page 112 PARTS Moulder Head Housing SCALE, METRIC HORIZONTAL COMPLETE 501203 BAR, SCALE COMPLETE 501205 DECAL, 0-20 METRIC SCALE COMPLETE 501206 DECAL, INCH SCALE COMPLETE 505886 SCREW, M5x8-5.8-B ZINC F81001-00 WMMdoc042612 PARTS...

  • Page 113: Moulder Cutter

    PARTS Moulder Cutter Moulder Cutter DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. 501960 CUTTER, MOULDER COMPLETE HOUSING, MOULDER CUTTER 501890-1 HOUSING, MSFT 1035K BEARING + H2307 BUSHING 500948 SHAFT, CUTTER COMPLETE 500949 SHAFT, CUTTER ZINC 500950-1 KNIFE, HSS 410X35X3 STRAIGHT 501199 CLAMP, CUTTER COMPLETE...
  • Page 114 PARTS Moulder Cutter WASHER, 8.5 ZINC FLAT SPECIAL F81054-11 KNOB, SR50/M8x25 (466406 MOSS) 500973 HANDLE, EPR.90-PF-C1(261051-C1) 100012 WASHER, 13 FLAT ZINC F81056-1 NUT, M12-8 HEX NYLON ZINC LOCK F81034-2 BOLT, M12 X 35-8.8-FE/ZN5 HEX HEAD FULL F81004-24 SWITCH, AZ17-11ZRK SAFETY 094232 SCREW, M4x35-8.8 HEX SOCKET HEAD CAP ZINC F81011-34...

  • Page 115: Motor Assembly, Ce

    PARTS Motor Assembly, CE Motor Assembly, CE WMM078 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. 500954 MOTOR, 1LA9106-2LA12 W/HOLDER COMPLETE MOTOR, PSKg 100 L-2 HM, n=2930RPM, N=4kW. 500627 BRACKET, MOTOR PTD 500955-1 BRACKET, MOTOR PTD 500956-1 PULLEY, PYB112X8J TAPER SPLIT 500923 WASHER, 8.5 ZINC FLAT SPECIAL...

  • Page 116: Version Components (1 Phase, 230V)

    PARTS US Version Components (1 phase, 230V) US Version Components (1 phase, 230V) WMM074B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. 500954-UL MOTOR, 1-PHASE W/HOLDER COMPLETE MOTOR, 7.5HP 1-PHASE 230V 3600RPM 60HZ 053790 BRACKER, MOTOR MOUNT, VER. UL 503755-1 BRACKER, MOTOR MOUNT, VER.

  • Page 117: Version Components (3 Phase, 460V)

    PARTS US Version Components (3 phase, 460V) US Version Components (3 phase, 460V) WMM078B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. 500954-4 MOTOR, MP100 MOULDER W/HOLDER COMPLETE MOTOR 1LA9106-2LA92-Z L2T+D31 3-PHASE 500627-UL BRACKET, MOTOR PTD 500955-1 BRACKET, MOTOR PTD 500956-1 PULLEY, PYB112X8J TAPER SPLIT...

  • Page 118: Moulding Knives

    PARTS Moulding Knives Moulding Knives 8.7.1 No. 1 Moulding Knives Kit WMM051B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. 503093-S KIT, MOULDING KNIVES FOR PROFILE NO. 1 MOULDING KNIVES KIT FOR PROFILE NO. 1 501222 MOULDING KNIFE WM002 501227 MOULDING KNIFE WM003 501228...

  • Page 119: 2 Moulding Knives Kit

    PARTS Moulding Knives 8.7.2 No. 2 Moulding Knives Kit WMM052B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. 503094-S KIT, MOULDING KNIVES FOR PROFILE 2 MOULDING KNIVES KIT FOR PROFILE 2 501223 MOULDING KNIFE WM005 501230 MOULDING KNIFE WM007 501232 MOULDING KNIFE WM006 501231...

  • Page 120: Up/Down Crank Assembly & Electrical Box, Mp100

    PARTS Up/Down Crank Assembly & Electrical Box, MP100 Up/Down Crank Assembly & Electrical Box, MP100 30/36 WMM_017D DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. 501947-1 MAST, MOULDER MAST, MOULDER METRIC 501946 BEARING, 6203-2RS 086114 WASHER, 17 FLAT ZINC F81058-1 BRACKET, ELECTRICAL BOX 501961...
  • Page 121 PARTS Up/Down Crank Assembly & Electrical Box, MP100 FEED CRANK ASSEMBLY LT10/MP100/HR110 508239 CRANK, WELDMENT LT15, PTD 508238-1 KNOB, PLASTIC CRANK HANDLE 086338 BUSHING, GFM 1719-25 094142 NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1 HANDLE, BLADE ENGAGEMENT WLDMT/PTD 097221-1 086875 COVER, RRWA-91626-110 GRIP 100910 SWITCH, GLCB01C LIMIT...

  • Page 122: Power Feed System, Mp100

    PARTS Power Feed System, MP100 Power Feed System, MP100 150195 Indicates Parts Available In Assemblies Only) DESCRIPTION PART # QTY. 500860 POWER FEED ASSEMBLY, LT15AC COVER, LT15 TRACK W/FELT STRIP 500839 COVER, LT15 LOWER (REPLACES PART NO. 501958) 500727 TENSIONER, ZINC-PLATED 500846-1 TENSIONER, SHORT ZINC-PLATED 500848-1...
  • Page 123 PARTS Power Feed System, MP100 BUSHING, 11/16x2 1/8x1 3/4 RUBBER P12165 MOUNT WELDMENT, CARRIAGE STOP PTD 086182-1 PIN, 4x25 COTTER F81043-2 WASHER, 10.2 SPLIT LOCK ZINC F81055-2 BOLT, M10x30-5.8 HEX HEAD FULL THREAD ZINC F81003-2 POWER FEED DRIVE ASSEMBLY, LT15AC 500859 PLATE, MOTOREDUCER MOUNTING 501269-1...

  • Page 124: Scale & Height Indicator

    PARTS Scale & Height Indicator 8.10 Scale & Height Indicator DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. 502509 SCALE, UP/DOWN MOULDER COMPLETE BRACKET, MOULDER SCALE 502508-1 BAR, SCALE FLAT 502506 SCALE, MOULDER HEIGHT 502505 SCREW, M6x20- 4.8-B ZINC F81001-31 501999 INDICATOR, MOULDER COMPLETE...

  • Page 125: Up/Down Drive Sprocket Assembly

    PARTS Up/Down Drive Sprocket Assembly 8.11 Up/Down Drive Sprocket Assembly WMM_008a DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. 014907-1 GUARD, UP/DOWN CHAIN INTERNAL F81006-1 BOLT, M16X65-8.8-B HEX HEAD FULL THREAD ZINC F81006-11 BOLT, M16X80 8.8-B HEX HEAD FULL THREAD ZINC 087104-1 PLATE, UP/DOWN DRIVE SPROCKET MOUNT PTD 086812-1...
  • Page 126 PARTS Up/Down Drive Sprocket Assembly F81058-1 WASHER 17 FLAT ZINC F81036-1 NUT M16-5.8 HEX ZINC F81036-2 NUT, M16-8 HEX NYLON ZINC LOCK 092566-1 GUARD,LT10 UP/DOWN CHAIN SPROCKET 014831 CHAIN, #40 X 111 1/2" P04200 LINK, #40 MASTER P12496 CHAIN, #40 X 15 1/2" 095938-1 BUSHING - ZINC F81006-11...

  • Page 127: Up/Down Drive Assembly, Mp150

    PARTS Up/Down Drive Assembly, MP150 8.12 Up/Down Drive Assembly, MP150 150141e Indicates Parts Available In Assemblies Only) DESCRIPTION PART # QTY. 503463 UP/DOWN DRIVE COMPLETE, MP150 Plate, Drive Belt Tension 094162-1 Bolt, M8x25-8.8-B Hex Head Full Thread Zinc F81002-5 Washer, 8.4 Flat Zinc F81054-1 Nut, M8-8-B Hex Nylon Zinc Lock F81032-2...
  • Page 128 PARTS Up/Down Drive Assembly, MP150 Washer, Z 6.1 Split Lock Zinc F81053-3 Bolt, M8x50-8.8 Hex Head Full Thread Zinc F81002-19 Pulley, Up/Down Motor 094160-1 Screw, M8x8-33H Hex Socket Set Flat Point Zinc F81014-1 Pulley, SPA 280/1 w/18 Split Taper Bushing 094157 Key, AB 6x6x23 Parallel 089191...

  • Page 129: Up/Down Limit Switches

    PARTS Up/Down Limit Switches 8.13 Up/Down Limit Switches WMM088 Indicates Parts Available In Assemblies Only) DESCRIPTION PART # QTY. 094227 EVN2000C LIMIT SWITCH W/MOUNT PLATE Switch, GLCB01C Limit 100910 Bolt, M4x30 8.8 Hex Head Full Thread Zinc F81011-5 Washer, 4.3 Flat Zinc F81051-2 Plate, Limit Switch Mount 094228-1...

  • Page 130: Control Box, Mp150

    PARTS Control Box, MP150 8.14 Control Box, MP150 WMM080 Indicates Parts Available In Assemblies Only) DESCRIPTION PART # QTY. 503459 CONTROL BOX, MP150 MOULDER COMPLETE CONTROL BOX, MP150 501275-1 WASHER, EMERGENCY STOP SWITCH 086561 SWITCH EMERGENCY XB4 BS542 086556 CONTACT, ZB2-BE102 086810 GLAND, Pg 21 CABLE F81096-3...
  • Page 131 PARTS Control Box, MP150 BUTTON, M22-DD-S-X7/X7 090917 BUTTON, GREEN ILLUMINATED START 094315 CAP, 22.2 HOLE 093544 SWITCH, M22 3-POSITION KEY 091361 KNOB, SPEED CONTROL P06257 POTENTIOMETER, 1K E20519 JOYSTICK, XD4PA22 087815 ELEMENT, M22-K10 CONTACT 091362 CONNECTOR, M22-A 100905 BOLT, #10-24 x 1/2 PH PAN HD, TYPE 23 F05015-17 GASKET, LT15 CONTROL BOX 501279...

  • Page 132: Slide Pads

    PARTS Slide Pads 8.15 Slide Pads WMM_009 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. M04096 PADS, UP/DOWN SLIDE F81002-13 BOLT, M8X35 -8.8 HEX HEAD FULL THREAD ZINC F81002-4 BOLT, M8X20MM, HEX HEAD,GR 5.8 ZINC 086683-1 NUT, LT10 SLIDE PAD ADJUSTMENT ZINC-PLATED F81032-2 NUT, M8-8-B HEX NYLON ZINC LOCK F81055-1...
  • Page 133 PARTS Slide Pads 502504 PAD, SLIDE LOWER BRACKET, SLIDE PAD LOWER 501991-1 PAD, IDLE SIDE SLIDE P13576 SCREW, M6x16, HEX SOCKET HEAD CAP F81001-21 NUT, M6-8-B HEX NYLON ZINC LOCK F81031-2 F81002-5 BOLT, M8x25-8.8-B HEX HEAD FULL THREAD ZINC F81054-1 WASHER, 8,4 FLAT ZINC F81032-2 NUT, M8-8-B HEX NYLON ZINC LOCK...

  • Page 134: Track Rail, Rollers & Travel Pins

    PARTS Track Rail, Rollers & Travel Pins 8.16 Track Rail, Rollers & Travel Pins WMM_012 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. 086739-1 HOUSING, TRACK ROLLER PAINTED F81002-6 BOLT, M8X12-8.8 HEX HEAD FULL THREAD ZINC F81054-1 WASHER, 8.4 FLAT ZINC F81055-1 WASHER, 10.5 FLAT ZINC...
  • Page 135 PARTS Track Rail, Rollers & Travel Pins 086645-1 SHAFT, SIDE BEARING MOUNT ZINC-PLATED 085706 BEARING, 6305-2RS CX F81090-22 RING, 25Z OUTSIDE RETAINING 094427-1 RAIL, LT15 1950 (LT15S3) TRACK ZINC-PLATED 094696-1 RAIL, LT15 2700 (LT15M2) TRACK ZINC-PLATED F81003-15 BOLT, M10X75-8.8 HEX HEAD ZINC 9/13 F81033-1 NUT, M10-8-B HEX NYLON ZINC LOCK...

  • Page 136: M" Type Frame Bed Section

    PARTS ”M” Type Frame Bed Section 8.17 ”M” Type Frame Bed Section 150135e Indicates Parts Available In Assemblies Only) DESCRIPTION PART # QTY. LT15 BED SECTION ASSEMBLY - LONG 094697 Bar, LT15 2700 Track, Zinc-plated 094696-1 099221 DECAL, KEEP AWAY DANGER, PICTOGRAM 8.18 ”S”...

  • Page 137: Additional Bed Frame Section With Stationary Legs

    PARTS Additional Bed Frame Section with Stationary Legs 8.19 Additional Bed Frame Section with Stationary Legs wmm056a Indicates Parts Available In Assemblies Only) DESCRIPTION PART # QTY. 503515-S BED SECTION, LT15 1950 MP100 W/STATIONARY LEGS COMPLETE 503516-S BED SECTION, LT15 2700 MP100 W/STATIONARY LEGS COMPLETE PARTS WMMdoc042612 8-28...

  • Page 138: Additional Bed Frame Section With Outrigger Legs

    PARTS Additional Bed Frame Section with Outrigger Legs 8.20 Additional Bed Frame Section with Outrigger Legs wmm055a Indicates Parts Available In Assemblies Only) DESCRIPTION PART # QTY. 503513-S BED SECTION, LT15 1950 MP100 W/OUTRIGGER LEGS COMPLETE 503514-S BED SECTION, LT15 2700 MP100 W/OUTRIGGER LEGS COMPLETE 8-29 WMMdoc042612 PARTS...

  • Page 139: Log Clamp Assembly

    PARTS Log Clamp Assembly 8.21 Log Clamp Assembly 150234 Indicates Parts Available In Assemblies Only) DESCRIPTION PART # QTY. LOG CLAMP ASSEMBLY, LT10/15 COMPLETE 507565 ROD MAIN CLAMP 500343-1 CLAMP ARM 507566-1 BRACKET, LOG CLAMP MOUNT ZINC 506535-1 WASHER, 10.5 FLAT ZINC F81055-1 BOLT, M10x20MM,HEX HEAD,GR 5.8 ZINC F81003-1...

  • Page 140: Log Clamp For Lt15 Bed Frame, Mp100 Option

    PARTS Log Clamp for LT15 Bed Frame, MP100 Option 8.22 Log Clamp for LT15 Bed Frame, MP100 Option Indicates Parts Available In Assemblies Only) DESCRIPTION PART # QTY. LOG CLAMP ASSEMBLY, MP100/LT15 OPTION 505142-S BED RAIL, MP100 MIDDLE ADDITIONAL 502987-1 ROD, SCR ZINC-PLATED 502988-1 ROD, SMOOTH...

  • Page 141: Log Clamp For Lt10 Bed Frame, Mp100 Option

    PARTS Log Clamp for LT10 Bed Frame, MP100 Option 8.23 Log Clamp for LT10 Bed Frame, MP100 Option Indicates Parts Available In Assemblies Only) DESCRIPTION PART # QTY. LOG CLAMP ASSEMBLY, MP100 OPTION 505141-S ROD, SCR ZINC-PLATED 502988-1 ROD, SMOOTH 502989-1 NUT, G 3/4 502991-1...

  • Page 142: Feed Rope, V-Groove Rollers & Brackets

    PARTS Feed Rope, V-groove Rollers & Brackets 8.24 Feed Rope, V-groove Rollers & Brackets WMM_013 Indicates Parts Available In Assemblies Only) DESCRIPTION PART # QTY. 092569-1 BRACKET, LT15 ROPE MOUNT FRONT PAINTED 092570-1 BRACKET, LT15 ROPE MOUNT REAR PAINTED F81004-12 BOLT, M12X55-8.8 HEX HEAD ZINC F81056-1 WASHER, 13 FLAT ZINC...

  • Page 143: Mp100 On The Lt10 Bed Frame Mounting Kit

    PARTS MP100 on the LT10 Bed Frame Mounting Kit 8.25 MP100 on the LT10 Bed Frame Mounting Kit 30 31 WMM060 Indicates Parts Available In Assemblies Only) DESCRIPTION PART # QTY. 503200-S MOUNTING KIT, MP100 ON THE LT10 BED FRAME PULLEY, MP100 MANUAL FEED COMPLETE 502527 KIT, BUMPERS AND ROPE BRACKETS...
  • Page 144 PARTS MP100 on the LT10 Bed Frame Mounting Kit KIT, TRACK ROLLERS AND GUIDE, LT10 503197 PLATE, RIGHT TRACK WIPER 086322 PLATE, LEFT TRACK WIPER 086323 KIT, MAST ROLLERS AND GUIDE 503000 BEARING, 6201 2RS 089060 WHEEL, MAST GUIDE - LT10 IDLE SIDE 097187 BRACKET, TRACK ROLLERS 502998-1...

  • Page 145: Moulder Decals

    Moulder Decals 8.26 Moulder Decals Serial No. Eu ropean Hea dquart ers and Manuf act uring F aci lit y from fo rest to final fo rm Wood-Mizer Industries Sp. z o.o. Tel.: +48 63 26 26 000 Nagórna 114 Fax: +48 63 27 22 327 62-600 Koło, Poland...
  • Page 146 PARTS Moulder Decals DECAL, REMOVE THE PLUG BEFORE OPENING THE BOX (PICTOGRAM) 096319 DECAL, SAWMILL COVERS CAUTION 099220 DECAL, KEEP AWAY DANGER, PICTOGRAM 099221 DECAL, MAXIMUM MOULDING DEPTH 502423 DECAL, EYE PROTECTION WARNING (PICTOGRAM) S12004G DECAL, EAR PROTECTION WARNING (PICTOGRAM) S12005G DECAL, USE SAFETY BOOTS (PICTOGRAM) 501465...
  • Page 147 EC declaration of conformity according to EC Machinery Directive 2006/42/EC We herewith declare, Wood-Mizer Industries sp. Z O.O. 114 Nagorna street, 62-600 Kolo; Poland. That the following described machine in our delivered version complies with the appropriate basic safety and health requirements of the EC Machinery Directive 2006/42/EC based on its design and type, as brought into circulation by us.

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