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Safety, Setup, Operation, Maintenance and Parts Manual MP100 E5S rev. A1.07 MP150 E5S rev. A1.07 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. Form #908 This is the original language for the manual...
Table of Contents Section-Page SECTION 1 INTRODUCTION Machine Description ................1-1 Machine and Site Preparation..............1-2 The major components of the moulder...........1-2 If You Need To Order Parts ..............1-4 If You Need Service ................1-4 SECTION 2 SAFETY Safety Symbols..................2-1 Safety Instructions ..................2-1 SECTION 3 MOULDER ASSEMBLY Mounting Parts of MP100/150 Moulders..........3-1...
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Table of Contents Section-Page Vertical Mast ..................6-2 Miscellaneous Lubrication ..............6-2 Drive Belt Tension Adjustment..............6-3 Cutter Bearings..................6-5 Long-Term Storage ................6-5 Electrical Up/Down System ..............6-6 6.10 Safety Devices Inspection ..............6-10 SECTION 7 SPECIFICATIONS Overall Dimensions ................7-1 Moulder Specifications................7-3 Dust Extractor Specifications ..............7-6 SECTION 8 MOTOR BRAKE Motor Brake Maintenance..............8-1...
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Table of Contents Section-Page 9.26 MP100 on the LT10 Bed Frame Mounting Kit ........9-36 9.27 Moulder Decals ..................9-38 9.28 Power Cord Bracket (Part No. 097449) ..........9-40 SW-07doc042320Table of Contents...
SECTION 1 INTRODUCTION Thank you for choosing Wood-Mizer wood processing equipment! Wood-Mizer is committed to providing you with the latest technology, best quality and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we’re meeting current wood-processing demands.
Machine and Site Preparation Machine and Site Preparation The Wood-Mizer moulder is delivered on a pallet. Due to the weight, it has to be transported with auxiliary carrier equipment and in accordance with general safety rules. The moulder must be installed in the work-place as instructed in the operator’s manual.
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INTRODUCTION The major components of the moulder Head Height Scale Moulding Head Up/Down Drive Electrical Control Panel Power Feed Drive (optional) WMM085 FIG. 1-0 MP150 INTRODUCTION 15doc042320...
Facility in Kolo, Nagórna 114 St, Poland at +48-63-2626000. From the continental U.S., call us toll-free at 1-800-525-8100. Please have the machine identification number and your customer number ready when you call. Wood-Mizer will accept these methods of payment: Visa, Mastercard, or Discover ...
SAFETY Safety Symbols SECTION 2 SAFETY Safety Symbols The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. DANGER! indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
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It is always the owner's responsibility to comply with all applicable federal, state and local laws, rules and regulations regarding the ownership and operation of your Wood-Mizer machines. All Wood-Mizer owners are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the moulder.
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SAFETY Keep Moulder And Area Around Clean Keep Moulder And Area Around Clean DANGER! Maintain a clean and clear path for all necessary movement around the moulder and lumber stacking areas. Failure to do so will result in serious injury. Dispose Of Sawing By-Products Properly IMPORTANT! Always properly dispose of all sawing by-products,...
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SAFETY Moulder Operation Failure to do so may result in serious injury. DANGER! Always be aware of and take proper protective measures against rotating shafts, pulleys, fans, etc. Always stay a safe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury.
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SAFETY Moulder Operation the planing head manually. Feed Crank Safety Handle WMM072B FIG. 2-1 WARNING! Be sure that the cutting knives are firmly mounted before starting the motor. IMPORTANT! When starting the machine for the first time, make sure that the cutter rotation direction is as indicated by the arrow located on the side cover.
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SAFETY Use Proper Maintenance Procedures Remove the Inspection Win- Inspection dow Cap Window FIG. 2-2 DANGER! It is allowed to mould/plane only in the direction shown below. Never try to mould/plane in the opposite direction (when you return the head). WMM073C FIG.
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SAFETY Keep Safety Labels In Good Condition maintenance work is performed by a qualified electrician and is in accordance with applicable electrical codes. DANGER! Hazardous voltage inside the electric boxes and at the motor can cause shock, burns, or death. Disconnect and lock out power supply before servicing! Keep all electrical component covers closed and securely fastened during machine operation.
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SAFETY FIRE-FIGHTING Fire-Fighting CAUTION! The moulder work-stand should be equipped with a 4 kg or bigger dry powder extinguisher. Safety Labels Description See Table 2-1. See the table below for safety labels description. TABELA 2-1 Decals View Decal No. Description 096317 CAUTION! Read thoroughly the manual before operating the moulder.
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SAFETY Safety Labels Description TABELA 2-1 096316 Do not open or close the electric box when the switch is not in the “0” position. 096319 Always disconnect the power cord before opening the electric box. S12004G Always wear eye protection equipment when operating this machine.
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SAFETY Safety Labels Description TABELA 2-1 501465 Always wear safety boots when operating this machine. 501467 Lubrication point 089296 Rotation direction 089296 502423 Maximum moulding depth 502423 087649 Warning stripe 502481 501477 Safety handle. The blade is stopped when the handle is released. CE certified machine P85070 2-10...
MOULDER ASSEMBLY Mounting Parts of MP100/150 Moulders SECTION 3 MOULDER ASSEMBLY Mounting Parts of MP100/150 Moulders 3.1.1 MP100 Parts Specifications Table 1: Fig. Wood-Mizer Part Description Qty. Qty. MP100 MP100-UL 501948 Moulder Head 094697 LT15 Bed Section, Complete (2.7 m)
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MOULDER ASSEMBLY MP100 Parts Specifications Table 1: 502848 Alignment Tools Set, ELBE RF 100120 095919 Bottom Bracket P12165 Bushing, Rubber 086182-1 Mount Wdmt, Carriage Stop 086745 Middle Track Cover with Felt Wiper Vertical Mast Lock Assembly 086743-1 Zinc-plated Pin F81045-1 Roll Pin 6x50 F81044-21 Roll Pin 3x20...
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Power Feed Crank Handle 094142 Bushing 086338 Crank Handle Grip F81033-1 M10 Hex Nylon Lock Nut 3.1.2 MP150 Parts Specifications Table 2: Fig. Wood-Mizer Part Description Qty. Qty. MP150 MP150-P 501965 Moulder Head WMM086 094697 LT15 Bed Section, Complete (2.7 m) 094514 LT15 Bed Section, Complete (1.95 m)
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MOULDER ASSEMBLY MP150 Parts Specifications Table 2: 086323 Left Track Wiper 086322 Right Track Wiper 086132-1 Power Cord Bracket 501414-1 Plate, LT15 Power Feed Support 502443 Wrench, Bearing 502848 Alignment Tools Set, ELBE RF 100120 095919 Bottom Bracket P12165 Bushing, Rubber 086182-1 Mount Wdmt, Carriage Stop...
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MOULDER ASSEMBLY MP150 Parts Specifications Table 2: 091614 Clamp, Rope Vertical Mast Lock Assembly 086743-1 Zinc-plated Pin F81045-1 Roll Pin 6x50 F81044-21 Roll Pin 3x20 087301 Compression Spring 18x37x1.8 F81043-2 Cotter Pin S-Zn 4x25 F81058-1 Flat Washer 17 Manual Feed Assembly 506427-1 Power Feed Crank Handle...
MOULDER ASSEMBLY Unpacking the Moulder Unpacking the Moulder 1. Cut the bands holding the components together. 2. Remove the parts arranged inside the bed section. 3. Attach the winch hook to the bracket on the head. Using a forklift truck or a winch with lifting capacity of at least 500 kg, carefully lift the head and set it aside.
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MOULDER ASSEMBLY Bed Frame Assembly See Figure 3-2. 094427-1 (LT15S3) 094696-1 (LT15M2) M10 Hex Nylon Lock Nut 10.5 Washer 150158b M10x75 Bolt FIG. 3-2 2. Mount four (or six) legs to each bed section. Use two hex head bolts and lock nuts to secure each leg to the bed section.
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MOULDER ASSEMBLY Bed Frame Assembly See Figure 3-3. M10x75 Bolt 150185B 085994-1 10.5 Washer M10 Hex Nylon Lock Nut 100064-1 FIG. 3-3 3. Optional Legs Kit - Mount four (or six) leg brackets to each bed section. Use two hex head bolts and lock nuts to secure each leg bracket to the bed section.
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MOULDER ASSEMBLY Bed Frame Assembly See Figure 3-4. M10x120 Bolt 095742-1 085994-1 M20 Nut 150160a 21 Washer 095745-1 M10 Hex Nylon 10.5 Washer Lock Nut 086723-1 FIG. 3-4 4. Lay the frame sections end-to-end so the track portion of each section is on the same side. Slide the sections together and secure with four hex head bolts and nylon lock nuts.
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MOULDER ASSEMBLY Bed Frame Assembly See Figure 3-6. Clamp Assembly (502996) wmm068a M10x75 Bolt 10.5 Flat Washer M10 Lock Nut FIG. 3-6 7. Mount the bed extension to the front and the rear ends of the bed frame. 3-12 15doc042320 MOULDER ASSEMBLY...
MOULDER ASSEMBLY Frame Leg Adjustment See Figure 3-8. 150157b 100076-1 Bolt M12 Nut 085981-1 13 Washer 014972 097224 M12x140 Bolt FIG. 3-8 Frame Leg Adjustment 1. Place a foot plate under each bed leg. 2. Using an appropriate wrench, adjust each leg so that the nut is approximately 25 mm (1”) below the top of the bed tube.
MOULDER ASSEMBLY Head Assembly See Figure 3-9. (1") 25mm 150108b Foot Plate FIG. 3-9 CAUTION! The top of the leg should not be higher than the top surface of the bed rail. Head Assembly 1. Position the head at the end of the bed frame assembly. Carefully slide the head rollers onto the bed frame track.
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MOULDER ASSEMBLY Head Assembly See Figure 3-10. MP100 Moulder Mounted on the LT15 Bed Frame M6 X 12 Hex Head Bolt M6 Split Lock Washer 6.4 Flat Washer (4) M6 X 12 Hex 6.4 Flat Washer (4) Head Bolt (2) Track Wiper M6 X 12 Hex Head Bolt (4)
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MOULDER ASSEMBLY Head Assembly See Figure 3-11. MP100 Moulder Mounted on the LT10 Bed Frame. M10 X 40 Hex Head Bolt M8 X 16 Hex Head Bolt M6 Split Lock Washer M6 X 12 Hex M8 X 25 Hex 6.4 Flat Head Bolt (2) Head Bolt Washer (4)
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MOULDER ASSEMBLY Head Assembly See Figure 3-12. Spring 087301 Cotter Pin 086743-1 F81043-2 Washer F81058-1 FIG. 3-12 7. Install the power cord bracket. 3-18 15doc042320 MOULDER ASSEMBLY...
MOULDER ASSEMBLY Manual Feed Rope Assembly Manual Feed Rope Assembly 1. Install a feed rope mounting bracket at each end of the bed assembly using a M12x55 hex head bolt and a nylon lock nut. Either bracket should be angled toward the end of the frame at which it is mounted as shown below.
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MOULDER ASSEMBLY Manual Feed Rope Assembly 3. Loop the rope around the inner groove of the lower v-groove roller and route to the feed crank spool. See Figure 3-15. 150111 FIG. 3-15 4. Loop the rope around the feed crank spool three times and route back down to the outer v-groove roller. See Figure 3-16.
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MOULDER ASSEMBLY Manual Feed Rope Assembly See Figure 3-17. 150113 FIG. 3-17 6. Route the rope to the rear mounting bracket. Tie a knot in the end of the rope and insert into the mounting bracket. Position the knot in the rope so when installed to the rear bracket, the rope is tight. 150011 FIG.
MOULDER ASSEMBLY Power Feed Rope Assembly Power Feed Rope Assembly 1. Before installation of the rope, make sure the power feed motor is properly positioned in relation to the gear box, as shown in the figure below. If not, turn the motor until it is in the operation position. Secure the motor to the gear box with the mounting screws.
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MOULDER ASSEMBLY Power Feed Rope Assembly 4. Install the rope, route it around the pulley, as shown below, and secure with clamps (1). Power Feed Motor In Operation Position MOULDER ASSEMBLY 15doc042320 3-23...
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MOULDER ASSEMBLY Power Feed Rope Assembly 5. Adjust the rope tension so that gaps between the spring coils are .8-1.2 mm (0.031- 0.047”). (0.031-0.047") 0,8-1,2mm 3-24 15doc042320 MOULDER ASSEMBLY...
MOULDER ASSEMBLY Auxiliary Bed Rail Auxiliary Bed Rail To install the auxiliary bed rail to a bed frame section, use the set of mounting holes provided between the two bed rails. Remove the existing bolt and lock nut that secures the track at this position. Use three hex head bolts and lock nuts to secure the bed rail to the bed section.
SETUP & OPERATION Moulder Setup SECTION 4 SETUP & OPERATION Moulder Setup IMPORTANT! Before starting to use the moulder, you have to meet the following conditions: Set up the moulder on firm, level ground and level the moulder frame. Secure the moulder to ...
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SETUP & OPERATION Moulder Setup 1ph 230 VAC UL 70 A class J 7 AWG / 10mm TABLE 4-1 Operation EGdoc042320...
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SETUP & OPERATION Moulder Setup IMPORTANT! When starting the machine for the first time, check that main motor rotation direction is as indicated by the arrow located on the motor body (fan guard). If the rotation direction is incorrect, invert the phases in the phase inverter in the power socket (electric box).
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SETUP & OPERATION Moulder Setup See Figure 4-1. Equal height object Measure distance between string and bed rails Equal height String across object bed rails FIG. 4-1 4. Repeat the bed rail adjustment with the string at the other side of the moulder frame. 5.
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SETUP & OPERATION Moulder Setup See Figure 4-2. A= B FIG. 4-2 7. If the dimensions A and B are not the same, adjust the head tilt as shown in the Figure 4-3. See Figure 4-3. To adjust the head tilt, loosen the four mounting bolts of the side roller bracket, the two wiper mounting bolts and the two mounting bolts of the mast retaining bracket.
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SETUP & OPERATION Moulder Setup 8. Make sure the entire face of each slide pad makes contact with the mast. Use the adjustment nuts on both sides of the mast to adjust the slide pads if necessary. Slide Pad Adjustment Nuts (4) FIG.
SETUP & OPERATION Log Clamp Operation Log Clamp Operation To Clamp Logs 1. Position the clamps against the log, far enough down, below level of working knives. Turn the clamp screws in so they move the log firmly against the side supports. See Figure 4-4.
SETUP & OPERATION Mounting the Planing Knives Mounting the Planing Knives WARNING! Always shut off the motor and allow all moving parts to come to a complete stop before mounting/dismounting the knives. WARNING! Always wear gloves protection when mounting/dismounting the knives. The knives are very sharp. You can hurt yourself even when you touch any knife lightly.
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SETUP & OPERATION Mounting the Planing Knives 3. Clean thoroughly any dust, chips and debris from the cutter socket, the mounting strip and the knives. Insert the springs in the holes shown below. Next, screw in all mounting strip bolts and place the strip in the socket as shown below.
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SETUP & OPERATION Mounting the Planing Knives 5. Place the magnetic gauge on both end of the cutter shaft, over one of the knives. Gauge magnetic feet should adhere to the shaft. Set the desired knife height on the scale. Tighten the scale adjustment bolt.
SETUP & OPERATION Mounting the Moulding Knives Mounting the Moulding Knives WARNING! Always shut off the motor and allow all moving parts to come to a complete stop before mounting/dismounting the knives. WARNING! Always wear gloves protection when mounting/dismounting the knives. The knives are very sharp. You can hurt yourself even when you touch any knife lightly.
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SETUP & OPERATION Mounting the Moulding Knives 2. Clean thoroughly any dust, chips and debris from the cutter socket, the clamping wedges and the knives. Remove the springs from the holes in the cutter. Screw in the bolts of the clamping wedges and assemble the knives to the clamping wedges as shown below.
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SETUP & OPERATION Mounting the Moulding Knives 4. Tighten the bolts of the clamping wedges. Be sure that the knives are touching each other. FIG. 4-13 5. Mount the three remaining sets of knives in the same way. Be sure that they are mounted exactly in the same position on the cutter - see the figure below.
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SETUP & OPERATION Mounting the Moulding Knives DANGER! Make sure that there are no tools left inside the cutter housing or on the frame. DANGER! Make sure that all mounting strip bolts are securely tightened. To remove the knives from the cutter, loosen the bolts of the clamping wedges. Carefully remove the knives.
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SETUP & OPERATION Mounting the Moulding Knives optional clamps to mould the other side using the second set of knives. FIG. 4-16 DANGER! Never try to plan/mould two cants at the same time! 4-15 EGdoc042320 Operation...
SETUP & OPERATION Moulder Operation, MP100 Moulder Operation, MP100 4.4.1 Control Overview See Figure 4-17. The controls of the MP100 moulder are shown below: Main Power Power ON Control Light Switch Key Switch Motor START Button Cutter Height Scale Emergency Stop Button Safety Handle Up/Down and...
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SETUP & OPERATION Control Overview Starts the cutter motor. The motor can be started only when the safety handle is being held. 4. Main Disconnect Switch Disconnects power from all electrical circuits of the machine. 5. Power ON Control Light Indicates the power supply.
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SETUP & OPERATION Up/Down Operation 4.4.18 Up/Down Operation Set the cutter head at the desired height. The height scale shows the height of the cutter with the knives above the bed rails. IMPORTANT! Remember that the maximum planing thickness can be 4 mm. 1.
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SETUP & OPERATION Feed Operation 4.4.19 Feed Operation 1. Push the crank handle to engage the locking pins for feed operation. 2. Turn the crank handle clockwise to move the head forward or counterclockwise to move the head backward. See Figure 4-19. WMM027D FIG.
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SETUP & OPERATION Feed Operation See Figure 4-20. Loosen Locking Knobs Cutter Scale WMM077A FIG. 4-20 Factors that will determine what feed rate you can use include: Cant dimensions Hardness of material to be planed/moulded. Some woods that are seasoned or naturally very ...
SETUP & OPERATION Moulder Operation, MP150 Moulder Operation, MP150 4.5.1 Control Overview See Figure 4-21 The controls of the MP150 moulder are shown below: Motor START Emergency Stop Key Switch Safety Button Button Button START WMM081 Power Feed Drive Up/Down Drive Feed Rate Switch Switch...
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SETUP & OPERATION Control Overview 4. Power Feed Drive Switch The power feed switch controls the direction in which the moulder head travels. Push the switch upward to move the saw head forward. Push the switch down to move the saw head backward. 5.
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SETUP & OPERATION Up/Down Operation 4.5.22 Up/Down Operation Set the cutter head at the desired height. The height scale shows the height of the cutter with the knives above the bed rails. IMPORTANT! Remember that the maximum planing thickness can be 4 mm (0.157”). 1.
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SETUP & OPERATION Feed Operation 4.5.23 Feed Operation 1. Set the key in position. 2. Push the power feed switch to move the head forward or pull the switch to move the head backward. See Figure 4-23. WMM083 FIG. 4-23 3.
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SETUP & OPERATION Feed Operation See Figure 4-24. Loosen Locking Knobs Cutter Scale WMM077A FIG. 4-24 Factors that will determine what feed rate you can use include: Cant dimensions Hardness of material to be planed/moulded. Some woods that are seasoned or naturally very ...
SETUP & OPERATION Machine Start-Up (MP100) Machine Start-Up (MP100) DANGER! Before starting the machine, perform the following steps to avoid injury and/or damage to the equipment: Close or mount any covers removed for service. Check that the wood to be planed/moulded is properly secured. ...
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SETUP & OPERATION Machine Start-Up (MP100) 5. Press the green START button on the electric box to start the motor. WMM028B FIG. 4-25 4-27 EGdoc042320 Operation...
SETUP & OPERATION Machine Start-Up (MP150) Machine Start-Up (MP150) DANGER! Before starting the machine, perform the following steps to avoid injury and/or damage to the equipment: Close or mount any covers removed for service. Check that the wood to be planed/moulded is properly secured. ...
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SETUP & OPERATION Machine Start-Up (MP150) 5. Press the green START button on the electric box to start the motor. WMM084 FIG. 4-26 4-29 EGdoc042320 Operation...
SETUP & OPERATION Track Roller Distance Adjustment Track Roller Distance Adjustment Using the screw (1), adjust the distance between the track roller (2) and the track rail (3) so that the vertical mast can move freely (see the figure below). The distance should be about 0.5 mm. FIG.
SETWORKS OPERATION Moulder Controller Panel SECTION 5 SETWORKS OPERATION Moulder Controller Panel See Pic. 5-1. Indicates Real Cutter that the real Height cutter height should be checked Planing Thickness PIC. 5-1 EGdoc042320 SETWORKS OPERATION...
SETWORKS OPERATION Start-up settings of the controller Descriptions of the control panel buttons: A, B, C, D, E - planing/moulding thickness memory buttons. SET ABCDE - used to set a planing/moulding thickness value under each memory button. ABCDE Save - saves parameters determined by the operator. SAVE Cutter height manual setting buttons (up/down) ENTER...
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SETWORKS OPERATION Start-up settings of the controller See Pic. 5-2. PIC. 5-2 Press to save the entered divider value. SAVE 1. Auto-calibration This function should be used in case of: replacement of any component of the cutter height setting system, motor or after lubrication of the up/down screw and other moving elements or when significant cutter height setting variances are observed.
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SETWORKS OPERATION Start-up settings of the controller See Pic. 5-3. PIC. 5-3 Press again, the controller successively performs some movements of the cutter. AUTO CAL. After performing the last movement, the controller is ready for operation. 2. Real cutter height entering To ensure that the upper display shows the correct cutter height, it is necessary to enter the real cutter height.
SETWORKS OPERATION Memory Buttons (A, B, C, D, E) Enter the measured distance without a pause. For example: if you want to enter 250mm - press 2-5-0-0 without a pause. Confirm by pressing SAVE Memory Buttons (A, B, C, D, E) After switching-on, the “MPS-01”...
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SETWORKS OPERATION Memory Buttons (A, B, C, D, E) See Pic. 5-4. PIC. 5-4 To use any stored value, press the corresponding memory button and confirm by pressing . The cutter will move by the selected value. ENTER NOTE: If the “Check real size”...
MAINTENANCE Wear Life SECTION 6 MAINTENANCE This section lists the maintenance procedures that need to be performed. This symbol identifies the interval (hours of operation) at which each maintenance procedure should be performed. Wear Life See Table 6-1. This chart lists estimated life expectancy of common replacement parts if proper maintenance and operation procedures are followed.
MAINTENANCE Vertical Mast any sawdust buildup from the housings. Middle Track Cover Track Roller Housing Track Wipers FIG. 6-1 Vertical Mast Clean and lubricate the vertical mast in places where the head is travelling every 50 hours of operation. Clean with solvent and remove any rust with a light-grade sand paper or an emery cloth. Lubricate the mast with motor oil or automatic transmission fluid (ATF).
MAINTENANCE Drive Belt Tension Adjustment Drive Belt Tension Adjustment Check the cutter drive belt tension after the first 20 hours, and every 50 hours thereafter. 1. Remove the cutter upper cover. FIG. 6-1 2. Remove the belt cover and loosen four motor mounting bolts. FIG.
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MAINTENANCE Drive Belt Tension Adjustment 3. Keep the pulleys aligned to avoid premature belt and pulleys wear. FIG. 6-1 MAINTENANCE 15doc042320...
MAINTENANCE Cutter Bearings 4. Using the adjustment bolts, move the motor mounting plate up to tension the drive belt or move it down to loosen the belt. Next, tighten the mounting bolts. The belt should be tightened so there is 10 mm (0.393”) deflection with a 10 kgf (98 N) deflection force.
MAINTENANCE Electrical Up/Down System Spray a thin layer of anti-rust coating (such as P.D.R.P) onto the places not protected against rusting. Store the machine in a well ventilated room. Electrical Up/Down System Remove any sawdust buildup from the up/down screw bellows, the up/down screw nut, the upper and lower limit switches and the lower bearing housing.
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MAINTENANCE Electrical Up/Down System Lubrication may be required sooner if environmental conditions require it. If the lubricant appears to have dispersed or is dry or crusted, reduce the maintenance interval. The up/down screw bellows should completely cover the screw. If either of the bellows is damaged, replace it immediately.
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MAINTENANCE Electrical Up/Down System See Figure 6-4. Unbolt the up/down top guard. Loosen the motor mounting bolts. Use the adjustment bolt shown below to adjust the belt tension. Tighten the motor mounting bolts. Replace the top guard. Force=25 Adjustment Bolt Deflection= Motor Mounting Bolts...
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MAINTENANCE Electrical Up/Down System Electromagnet body 2. Coil 3. Armature 4. Brake disk 5. Gear wheel 6. Mounting disk 7. Adjusting bolt 8. Spring 9. Mounting bolt 10. Brake casing 11. Tooled Bushing ADJUSTMENT OF AIR GAP The air gap, "a" grows gradually larger in consequence of wear of brake disc lining (4). The nominal value of the air gap, "a nom"...
MAINTENANCE Safety Devices Inspection 6.10 Safety Devices Inspection MP100E5S Moulder – Safety Devices Inspection Safety devices on the machine which must be checked before every shift: E-STOP button and its circuit inspection Safety handle and its circuit inspection Cutter cover safety switch and its circuit inspection.
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MAINTENANCE Safety Devices Inspection 2. Safety handle and its circuit inspection Turn the key switch to the “M” position; Be sure the E-STOP button is released; Press and hold the safety handle; The START button should illuminate green; ...
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MAINTENANCE Safety Devices Inspection Release the safety handle. Measure the cutter braking time. It should be shorter than 10 seconds; Start the motor again; Turn the key switch to the “0” position. Measure the cutter braking time. It should be shorter ...
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MAINTENANCE Safety Devices Inspection MP150E5S Moulder – Safety Devices Inspection Safety devices on the machine which must be checked before every shift: E-STOP button and its circuit inspection Green safety button inspection Inspection of the control circuits with the E-STOP button pressed ...
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MAINTENANCE Safety Devices Inspection Try to start the motor without pressing the safety button. The moulder motor should remain stopped. Press and hold the green safety button. The moulder motor should remain stopped. 3. Inspection of the control circuits with the E-STOP button pressed Press and hold the green safety button;...
SPECIFICATIONS Overall Dimensions SECTION 7 SPECIFICATIONS Overall Dimensions See Figure 7-1. The major dimensions of the MP100 moulder are shown below (all dimensions are in millimeters). 1580mm (62.2") 809mm (31.85") 1066mm (42") FIG. 7-1 MP100 See Table 7-1. The MP100 moulder mast with head dimensions and weight are listed below. Moulder Type MP100 Weight...
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SPECIFICATIONS Overall Dimensions See Figure 7-2. The major dimensions of the MP150 moulder are shown below (all dimensions are in millimeters). 888 mm (35") 1642 mm (64.65") 2024 mm (79.7") FIG. 7-2 MP150 See Table 7-2. The MP150 moulder mast with head dimensions and weight are listed below. Moulder Type MP150 Weight...
3 ph 230V CE MP100EC5-1 3 ph 460V MP100EC5-1 USA 3 ph 460V UL MP100EH5S-1 3 ph 400V CE TABLE 7-3 See Table 7-4. See the table below for the Wood-Mizer main moulder motor specifications Motor Motor Motor Motor Specifications Specifications Specifications, USA...
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SPECIFICATIONS Moulder Specifications 1 2 3 See Table 7-6. The noise level of the MP100/150 moulder is given below. Equivalent Noise Level Under Load MP100/150 Moulder = 87dB (A) Equipped With E5 Electric Motor TABLE 7-6 See Table 7-7. See the table below for planing/moulding material specifications Minimum Cant Height 60 mm (2.362”) Maximum Cant Height...
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SPECIFICATIONS Moulder Specifications Pattern Knife Max Protrusion “C” depends on the knife thickness (see table 7-9) TABLE 7-8 See Table 7-9. A relation between the pattern knife protrusion and the thickness is shown below. Pattern Knife Thickness Pattern Knife Max. Protrusion 3 mm 13 mm (0.512”) 4 mm...
SPECIFICATIONS Dust Extractor Specifications Dust Extractor Specifications See Table 7-10. Specifications of the dust extractors used on the for each saw head are listed below. Airflow 1200 m 3937ft Inlet diameter 100 mm (5.9”) Motor power 1,5 kW Number of sacks 1 pcs Sack capacity 0,25 m...
Motor Brake Motor Brake Maintenance SECTION 8 MOTOR BRAKE Motor Brake Maintenance Maintenance intervals after 4000 hours of operation at the Service brakes latest or every six months TABLE 8-1. IMPORTANT! Brakes with defective armature plates, cheese head screws, springs or flanges must be replaced completely. Please observe the following for inspections and maintenance operations: Remove impurities through oil and grease using brake cleaning agents, if necessary, replace brake ...
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Motor Brake Motor Brake Maintenance If necessary, adjust the air gap to "s ". Lürated Brake type sLürated sLümax Max. Rotor thickness Excess of the +0.1mm Service adjustment adjuster nut max. min. -0.05mm brake permissible wear [mm] [mm] Emax. [mm] INTORQ BFK458-25 0,4 mm...
Kolo, Nagórna 114 St, Poland at +48-63-2626000. From the continental U.S., call our U.S. Headquarter 8180 West 10th St.Indianapolis, IN 46214, toll-free at 1-800-525-8100. Have your customer number, VIN, and part numbers ready when you call. From other international locations, contact the Wood-Mizer distributor in your area for parts. Office Hours: Country...
PARTS Moulder Head Housing MP100 Moulder Head Housing MP100 WMM_015 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # HOUSING, MOULDER HEAD COMPLETE 501880 CUTTER HEIGHT ASSEMBLY 501897-1 COVER, MOULDER HOUSING UPPER 501882-1 COVER, MOULDER HOUSING LEFT 501895-1 BRACKET, MOULDER ANGLE RIGHT 501951-1 BRACKET, MOULDER ANGLE LEFT...
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PARTS Moulder Head Housing MP100 DECAL, 0-20 METRIC SCALE COMPLETE 501206 DECAL, INCH SCALE COMPLETE 505886 SCREW, M5x8-5.8-B ZINC F81001-00 GROMMET, 20/13 RUBBER 086188 WMMdoc042320 PARTS...
PARTS Moulder Head Housing MP150 Moulder Head Housing MP150 WMM_015 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # HOUSING, MOULDER HEAD COMPLETE 502523 CUTTER HEIGHT ASSEMBLY 502522-1 COVER, MOULDER HOUSING UPPER 501882-1 COVER, MOULDER HOUSING LEFT 501895-1 BRACKET, MOULDER ANGLE RIGHT 501951-1 BRACKET, MOULDER ANGLE LEFT...
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PARTS Moulder Head Housing MP150 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # SCREW M5X8-5.8- F81000-33 GROMMET, 20/13 RUBBER 086188 NUT, M10-8-B-FE F81033-3 GROMMET, 30X42X8 RUBBER. 509717 WMMdoc042320 PARTS...
PARTS Motor Assembly, CE Motor Assembly, CE WMM078 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # MOTOR, 1LA9106-2LA12 W/HOLDER COMPLETE 500954 MOTOR, PSKg 100 L-2 HM, n=2930RPM, N=4kW. 500627 BRACKET, MOTOR PTD 500955-1 BRACKET, MOTOR PTD 500956-1 PULLEY, PYB112X8J TAPER SPLIT 500923 WASHER, 8.5 ZINC FLAT SPECIAL...
PARTS US Version Components (1 phase, 230V) US Version Components (1 phase, 230V) WMM074C REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # MOTOR, 1-PHASE W/HOLDER COMPLETE 500954-UL MOTOR, 7.5HP 1-PHASE 230V 3600RPM 60HZ 053790 BRACKER, MOTOR MOUNT, VER. UL 503755-1 BRACKER, MOTOR MOUNT, VER.
PARTS US Version Components (3 phase, 460V) US Version Components (3 phase, 460V) WMM078B REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # MOTOR, MP100 MOULDER W/HOLDER COMPLETE 500954-4 MOTOR 1LA9106-2LA92-Z L2T+D31 3-PHASE 500627-UL BRACKET, MOTOR PTD 500955-1 BRACKET, MOTOR PTD 500956-1 PULLEY, PYB112X8J TAPER SPLIT...
PARTS Control Box, MP150 9.15 Control Box, MP150 WMM080 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # CONTROL BOX, MP150 MOULDER COMPLETE 503459 CONTROL BOX, MP150-P MOULDER COMPLETE 503459-P CONTROL BOX, MP150 501275-1 LEGEND, ZBY9320 E-STOP MARKED 086561 BUTTON, XB4 BS542 EMERGENCY STOP 086556...
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PARTS Control Box, MP150 BUTTON, M22 MOMENTARY MUSHROOM GREEN 094328 BUTTON, M22-DD-S-X7/X7 090917 BUTTON, GREEN ILLUMINATED START 094315 CAP, 22.2 HOLE 093544 SWITCH, M22 3-POSITION KEY 091361 KNOB, SPEED CONTROL P06257 POTENTIOMETER, 1K E20519 JOYSTICK, XD4PA22 087815 ELEMENT, M22-K10 CONTACT 091362 CONNECTOR, M22-A 100905...
PARTS ”M” Type Frame Bed Section 9.18 ”M” Type Frame Bed Section 150135_h REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # LT15 BED SECTION ASSEMBLY - LONG 094697 Bar, LT15 2700 Track, Zinc-plated 094696-1 DECAL, KEEP AWAY DANGER, PICTOGRAM 099221 9.19 ”S”...
PARTS Additional Bed Frame Section with Stationary Legs 9.20 Additional Bed Frame Section with Stationary Legs wmm056b REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BED SECTION, LT15 1950 MP100 W/STATIONARY LEGS COMPLETE 503515-S BED SECTION, LT15 2700 MP100 W/STATIONARY LEGS COMPLETE 503516-S PARTS WMMdoc042320...
PARTS Additional Bed Frame Section with Outrigger Legs 9.21 Additional Bed Frame Section with Outrigger Legs wmm055b REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BED SECTION, LT15 1950 MP100 W/OUTRIGGER LEGS COMPLETE 503513-S BED SECTION, LT15 2700 MP100 W/OUTRIGGER LEGS COMPLETE 503514-S 9-31 WMMdoc042320...
PARTS Log Clamp for LT15 Bed Frame, MP100 Option 9.23 Log Clamp for LT15 Bed Frame, MP100 Option REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # LOG CLAMP ASSEMBLY, MP100/LT15 OPTION 505142-S BED RAIL, MP100 MIDDLE ADDITIONAL 502987-1 ROD, SCR ZINC-PLATED 502988-1...
PARTS Log Clamp for LT10 Bed Frame, MP100 Option 9.24 Log Clamp for LT10 Bed Frame, MP100 Option REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # LOG CLAMP ASSEMBLY, MP100 OPTION 505141-S ROD, SCR ZINC-PLATED 502988-1 ROD, SMOOTH 502989-1 NUT, G 3/4 502991-1...
PARTS Feed Rope, V-groove Rollers & Brackets 9.25 Feed Rope, V-groove Rollers & Brackets WMM_013 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BRACKET, LT15 ROPE MOUNT FRONT PAINTED 092569-1 BRACKET, LT15 ROPE MOUNT REAR PAINTED 092570-1 BOLT, M12X55-8.8 HEX HEAD ZINC F81004-12 WASHER, 13 FLAT ZINC...
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PARTS MP100 on the LT10 Bed Frame Mounting Kit 9.26 MP100 on the LT10 Bed Frame Mounting Kit 30 31 WMM060a 502300-S_Manual Scale 0.15 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # MOUNTING KIT, MP100 ON THE LT10 BED FRAME 503200-S PULLEY, MP100 MANUAL FEED COMPLETE 502527...
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PARTS MP100 on the LT10 Bed Frame Mounting Kit KIT, TRACK ROLLERS AND GUIDE, LT10 503197 PLATE, RIGHT TRACK WIPER 086322 PLATE, LEFT TRACK WIPER 086323 KIT, MAST ROLLERS AND GUIDE 503000 BEARING, 6201 2RS 089060 WHEEL, MAST GUIDE - LT10 IDLE SIDE 097187 BRACKET, TRACK ROLLERS 502998-1...
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Moulder Decals 9.27 Moulder Decals Serial No. Eu ropean Hea dquart ers and Manuf act uring F aci lit y from fo rest to final fo rm Wood-Mizer Industries Sp. z o.o. Tel.: +48 63 26 26 000 Nagórna 114 Fax: +48 63 27 22 327 62-600 Koło, Poland...
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PARTS Moulder Decals DECAL, REMOVE THE PLUG BEFORE OPENING THE BOX (PICTOGRAM) 096319 DECAL, SAWMILL COVERS CAUTION 099220 DECAL, KEEP AWAY DANGER, PICTOGRAM 099221 DECAL, MAXIMUM MOULDING DEPTH 502423 DECAL, EYE PROTECTION WARNING (PICTOGRAM) S12004G DECAL, EAR PROTECTION WARNING (PICTOGRAM) S12005G DECAL, USE SAFETY BOOTS (PICTOGRAM) 501465...
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Power Cord Bracket (Part No. 097449) 9.28 Power Cord Bracket (Part No. 097449) REF. DESCRIPTION ( indicates parts available in assemblies only) PART # BRACKET, LT15 POWER CORD COMPLETE 097449 BRACKET, LT15 POWER CORD PAINTED 086132-1 CAP, 50X30 BLACK 095919 HOLDER, UP30 CABLE PLASTIC TIE F81082-1 SCREW, M5X16-8.8 HEX SOCKET HEAD CAP ZINC...
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EC declaration of conformity according to EC Machinery Directive 2006/42/EC, Annex II, 1.A Manufacturer: Wood-Mizer Industries sp. z o.o. Nagórna 114, 62- Tel. +48 63 26 26 000 This declaration of conformity is issued under the sole responsibility of the manufacturer.
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