Wood-mizer HRE11S User Manual
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Wood-mizer HRE11S User Manual

Wood-mizer HRE11S User Manual

Horizontal resaw hr
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Summary of Contents for Wood-mizer HRE11S

  • Page 3 Horizontal Resaw HR Safety, Operation, Maintenance & Parts Manual HRE11S rev. A1.01 HRE15S rev. A1.01 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. September 2007 Form #1006...

  • Page 4: Table Of Contents

    Table of Contents Section-Page SECTION 1 SAFETY Safety Symbols..................1-1 Safety Instructions ..................1-2 SECTION 2 OPERATION Control Overview ...................2-1 Resaw Setup ...................2-3 Replacing The Blade ................2-9 Tensioning The Blade................2-10 Tracking The Blade ................2-11 Saw Height Adjustment................2-12 Tilt ......................2-15 Guide Fence Adjustment ..............2-16 Blade Guide Arm Adjustment ..............2-17 2.10 Machine Start..................2-18...
  • Page 5 Table of Contents Section-Page SECTION 5 SPECIFICATIONS Overall Dimensions ................5-1 Cutting Capacity..................5-4 Blade Motor Specifications ..............5-5 Electrical Diagram, CE version..............5-6 Electrical Component List..............5-9 V-Belt Sizes..................5-10 Dust Extractor Specifications ...............5-10 SECTION 6 REPLACEMENT PARTS How To Use The Parts List ..............6-1 Sample Assembly ...................6-1 Blade Guide Assembly, Idle Side............6-2 Blade Guide Assembly, Drive Side............6-3...

  • Page 6: Safety

    Safety Safety Symbols SECTION 1 SAFETY Safety Symbols The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. DANGER! indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING! suggests a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 7: Safety Instructions

    Wood-Mizer resaw. All Wood-Mizer resaw owners are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the machine.
  • Page 8 Safety Wear Safety Clothing Wear Safety Clothing WARNING! Secure all loose clothing and jewelry before operating the resaw. Failure to do so may result in serious injury or death. WARNING! Always wear gloves and eye protection when handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from area when coiling, carrying or changing a blade.
  • Page 9 Safety Check Resaw Before Operation Check Resaw Before Operation DANGER! Make sure all guards and covers are in place and secured before operating the resaw. Failure to do so may result in serious injury. Keep Persons Away DANGER! Keep all persons out of the path of moving equipment and lumber when operating the resaw.
  • Page 10 Safety Keep Hands Away Keep Hands Away DANGER! Always shut off the blade motor before changing the blade. Failure to do so will result in serious injury. DANGER! Motor components can become very hot during operation. Avoid contact with any part of a hot motor. Contact with hot motor components can cause serious burns.
  • Page 11 Safety Use Proper Maintenance Procedures Use Proper Maintenance Procedures DANGER! Make sure all electrical installation, service and/or maintenance work is performed by a qualified electrician and is in accordance with applicable electrical codes. DANGER! Hazardous voltage inside the electric boxes and at the motor can cause shock, burns, or death.
  • Page 12 Safety Keep Safety Labels In Good Condition Keep Safety Labels In Good Condition IMPORTANT! Always be sure that all safety decals are clean and readable. Replace all damaged safety decals to prevent personal injury or damage to the equipment. Contact your local distributor, or call your Customer Service Representative to order more decals.
  • Page 13 Safety Keep Safety Labels In Good Condition TABLE 1-1 099219 Blade tension. Turning the bolt clockwise will increase the blade tension and turning the bolt counterclockwise will decrease the tension. 099219 099221 CAUTION! Keep all persons a safe distance away from work area when operating the machine.
  • Page 14 Safety Keep Safety Labels In Good Condition TABLE 1-1 S12004G CAUTION! Always wear safety goggles when operating the sawmill! S12005G CAUTION! Always wear protective ear muffs when operating the sawmill! P11789 Aligning the blade on the wheels 092597 Setting the blade tension indicator 092597 MHdoc051209 Safety...
  • Page 15 Safety Keep Safety Labels In Good Condition TABLE 1-1 P85070 CE safety certification 099401 Russian safety certification 099401 S20097 Motor rotation direction S20097 Safety MHdoc051209 1-10...

  • Page 16: Operation

    Operation Control Overview SECTION 2 OPERATION Control Overview 1. Control Panel See Figure 2-1. The control panel includes switches to start and stop the feed track and the saw head. FIG. 2-1 CONTROL PANEL COMPONENTS 2. Blade Drive To start the blade motor, turn the key switch to the position.
  • Page 17 Operation Control Overview 4. Feed Track Speed Adjustment The feed track speed switch controls the speed at which the feed track moves. Turn the TRACK FEED switch clockwise to increase the speed, counterclockwise to reduce the speed. 5. Key Switch The key switch has three positions: “0”...

  • Page 18: Resaw Setup

    Operation Resaw Setup Resaw Setup The Horizontal Resaw is delivered to the customer place in modules. The HR modules must be mounted together. See Figure 2-2. Attach the base to the additional module (or modules). FIG. 2-2 See Figure 2-3. Using the appropriate bolts, washers and nuts, mount the base and the MHdoc051209...
  • Page 19 Operation Resaw Setup additional module (modules) together. Screw, M6x10 Hex Socket Head Cap Washer, 17 (4) M16x160 Bolt (2) M16 Nut (2) M12x40 Bolt (2) FIG. 2-3 MHdoc051209...
  • Page 20 Operation Resaw Setup See Figure 2-4. Mount the feed chain drive module. Screw, M6x10 Hex Socket Head Cap Nut, M16 (2) M16x160 Bolt(2) Washer, 17 (4) FIG. 2-4 MHdoc051209...
  • Page 21 Operation Resaw Setup See Figure 2-5. Mount the feed chain and apply proper tension. See Section 3.9 Link the chain using the Chain Tension Adjusting Bolts FIG. 2-5 IMPORTANT! Before starting to use the resaw you have to meet the following conditions: Set up the resaw on firm and level ground.
  • Page 22 Operation Resaw Setup Operators’ positions Have a qualified electrician install the power supply (according to EN 60204 Standard). The power supply must meet the specifications given in the table below. See Table 2-1. Depending on the number of saw heads, you should use different circuit breakers and power cord cross sections.
  • Page 23 Operation Resaw Setup the phases in the phase inverter correctly will ensure correct rotation directions of all sawmill motors. The resaw can be lifted using a forklift only. The forklift must be rated for at least 2000kg. The resaw is equipped with forklift pockets. Insert the forks into the pockets shown on the picture below.

  • Page 24: Replacing The Blade

    Operation Replacing The Blade Replacing The Blade DANGER! Always shut off the resaw motor before changing the blade. Failure to do so may result in serious injury. WARNING! Always wear gloves and eye protection whenever handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from work area when changing blades.

  • Page 25: Tensioning The Blade

    Operation Tensioning The Blade Close the blade housing cover. Next, tension the blade as described in the following instructions. Tensioning The Blade See Figure 2-7. Place the provided ratchet on the blade tensioner shaft. Turn the ratchet clockwise until the outside face of the rubber spring washer is even with the indicator (see the figure below).

  • Page 26: Tracking The Blade

    Operation Tracking The Blade Tracking The Blade 1. Open the blade housing cover. 2. Turn the key switch to the ”H” position. 3. Manually spin one of the blade wheels until the blade positions itself on the blade wheels. 4. Check that the blade is properly positioned on the blade wheels. See Figure 2-8.

  • Page 27: Saw Height Adjustment

    Operation Saw Height Adjustment to do so may result in serious injury. Be sure the blade housing cover is in place and secured. NOTE: After aligning the blade on the wheels, always check the blade guide spacing and location. Saw Height Adjustment You can raise or lower each individual saw head to determine the thickness of the fin- ished stock.
  • Page 28 Operation Saw Height Adjustment head. Saw Head Saw Head Height Indicator Height Indicator rs_007 FIG. 2-10 NOTE: When adjusting the saw head height lower than 20mm, adjust blade guide arm so it doesn’t touch the feed chain. 2-13 MHdoc051209 Operation...
  • Page 29 Operation Saw Height Adjustment See Figure 2-11. FIG. 2-11 Operation MHdoc051209 2-14...

  • Page 30: Tilt

    Operation Tilt Tilt See Figure 2-12. The saw head may be tilted to produce siding. Loosen the locking bolt. Turn the tilt adjustment screw clockwise to tilt the saw head upward or counterclockwise to tilt the saw head downward. rs_008 Tilt Adjustment Screw Tilt Adjustment Screw Locking Bolt...

  • Page 31: Guide Fence Adjustment

    Operation Guide Fence Adjustment Guide Fence Adjustment Patrz rysunek 2-13. Loosen the wing nuts. Move the guide fence to the desired cant width. Wing Nut FIG. 2-13 Operation MHdoc051209 2-16...

  • Page 32: Blade Guide Arm Adjustment

    Operation Blade Guide Arm Adjustment Blade Guide Arm Adjustment The outside blade guide arm can be adjusted in or out depending on the width of the material to be cut. The arm should be adjusted about 25 mm wider than the material to be cut.

  • Page 33: Machine Start

    Operation Machine Start 2.10 Machine Start DANGER! Before starting the resaw, perform these steps to avoid injury and/or damage to the equipment: Close the blade housing cover and replace any guards removed for service. Check the feed track and remove all loose objects such as tools, wood, etc. Check that the blade is properly tensioned.
  • Page 34 Operation Machine Start If either of the emergency stops has been used to stop the blade motor, rotate the switch clockwise before restarting the saw head. The saw head cannot be restarted until the emergency stop button is released. See Figure 2-16. After the saw head has been successfully started, the feed track can be FIG.
  • Page 35 Operation Machine Start See Figure 2-17. The speed at which the feed track moves is adjustable. The feed track FIG. 2-17 speed switch, located on the control panel, allows the operator to adjust the feed rate from 0 to ca. 25 m per minute. Turn the switch clockwise to increase the feed rate, counterclockwise to slow the feed rate down.

  • Page 36: Water Lube Operation

    Operation Water Lube Operation 2.11 Water Lube Operation See Figure 2-18. The Water Lube System keeps the blade clean. Water flows from a 5-gallon (18.9 liter) bottle through a hose to the blade guide where the blade enters the log. A valve in the bottle cap controls the amount of water flow. Turn valve counterclockwise Turn valve counterclockwise to open;...

  • Page 37: Operation Procedure

    Operation Operation Procedure 2.12 Operation Procedure 1. Install a blade if necessary. WARNING! Always wear gloves and eye protection when handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from area when coiling, carrying or changing a blade. Failure to do so may result in serious injury.
  • Page 38 Operation Operation Procedure DANGER! Always be aware of and take proper protective measures against rotating shafts, pulleys, fans, etc. Always stay a safe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury.

  • Page 39: Maintenance

    MAINTENANCE Wear Life SECTION 3 MAINTENANCE This section lists the maintenance procedures that need to be performed. This symbol identifies the interval (hours of operation) at which each maintenance procedure should be performed. Be sure to refer to the motor manual for maintenance procedures concerning the blade motor.

  • Page 40: Blade Guides

    MAINTENANCE Blade Guides Blade Guides 1. Check the rollers for performance and wear every blade change. Make sure the rollers are clean and spinning freely. If not, rebuild them. Replace any rollers which have worn smooth or have become cone shaped. See the Parts manual for blade guide rebuild kits and complete roller assemblies.

  • Page 41: Miscellaneous Lubrication

    MAINTENANCE Miscellaneous Lubrication Miscellaneous Lubrication 1. Apply a thin film of a lithium grease to the blade guide arm to help prevent it from rusting. 2. Lubricate the feed track chain with an easily penetrating oil such as WD-40. CAUTION! Never apply grease to the feed track chain.

  • Page 42: Blade Tensioner

    MAINTENANCE Blade Tensioner Blade Tensioner 1. Grease the screw on the blade tensioner shaft with a lithium grease every fifty hours of operation, but at least once a week. See Figure 3-1. Tensioner Tensioner Handle Handle Screw Screw 20_006 FIG. 3-1 Belts 1.

  • Page 43: Drive Belt Adjustment

    MAINTENANCE Drive Belt Adjustment Drive Belt Adjustment WARNING! Do not for any reason adjust the drive belt with the motor running. Doing so may result in serious injury. See Table 3-2. Check the drive belt tension after the first 20 hours, and every 50 hours thereafter.
  • Page 44 MAINTENANCE Drive Belt Adjustment 4. Tighten the four motor mounting bolts. Left Adjust- ment Bolt Right Adjust- ment Bolt Motor Mounting Bolts (4) FIG. 3-3 Periodically check the belt for wear. Replace if damaged or worn. See Figure 3-4. Keep the motor and drive pulleys aligned to prevent premature belt wear. To align the motor pulley to the drive pulley, loosen the set screw in the motor pulley groove and slide the motor pulley on the shaft until it is in line with the drive pulley.
  • Page 45 MAINTENANCE Drive Belt Adjustment After performing the alignment, make sure the drive belt tension has not been changed. rs_023 FIG. 3-4 MAINTENANCE 25doc051209...

  • Page 46: Feed Track Chain Tension

    MAINTENANCE Feed Track Chain Tension Feed Track Chain Tension See Figure 3-5. If necessary, use the adjustment bolts shown below to adjust the feed track chain tension. NOTE: The bolts must be adjusted evenly. See Figure 3-6. Track Chain Tension Adjustment Bolt FIG.

  • Page 47: Up/Down System

    MAINTENANCE Up/Down System 3.10 Up/Down System 1. Lubricate the two acme screws, shown below, with a lithium grease every fifty hours of operation, but at least once a week. See Figure 3-7. Blade Height Adjust- ment Screw Saw Head Tilt Adjust- ment Screw FIG.

  • Page 48: Alignment

    SECTION 4 ALIGNMENT Alignment Procedures The Wood-Mizer resaw is factory aligned. This section includes instructions on how to realign the resaw completely. Be scrupulous when performing all alignment steps as resaw alignment determines the accuracy of your cuts. The alignment procedure should be performed approximately every 1500 hours of operation.

  • Page 49: Blade Installation And Tracking

    Alignment Blade Installation And Tracking Blade Installation And Tracking See Figure 4-1. Install a blade and apply the proper tension as shown below. Section 2.4 Outside face of washer even with indicator Cant Control Blade Tensioner Blade Tension Handle Indicator rs_006 Rubber Spring...
  • Page 50 Alignment Blade Installation And Tracking [0.04"]). Do not let the teeth ride on the belt. SM0044D 3.0 mm (0.12”) ± 1 mm (0.04”) 4.5 mm (0.18”) 1 1/4" ± 1 mm (0.04”) Blade 1 1/2" Blade FIG. 4-2 To adjust where the blade travels on the idle-side blade wheel, use the cant control shown in Figure 4-7.

  • Page 51: Blade Wheel Alignment

    Alignment Blade Wheel Alignment Blade Wheel Alignment The blade wheels should be adjusted so they are level in the vertical and horizontal planes. If the blade wheels are tilted up or down, the blade will want to travel in the tilted direction.
  • Page 52 Alignment Blade Wheel Alignment See Figure 4-4. Use the vertical adjustment screws (marked with the blue and yellow arrows in the figure below) to adjust the drive-side blade wheel. Before adjusting the wheel, loosen the drive belt using the adjustment bolts marked with the orange arrows in the figure.
  • Page 53 Alignment Blade Wheel Alignment 4. Recheck the vertical tilt of the drive-side blade wheel with the blade guide alignment tool. Readjust the blade wheel as necessary until the front and rear of the tool are the same distance from the feed track (± 1.0 mm). 5.
  • Page 54 Alignment Blade Wheel Alignment 8. Check the position of the blade on the idle-side blade wheel. See Figure 4-6. The horizontal tilt of the blade wheel should be adjusted so that the gullet of an 1-1/4" blade is 3.0 mm out from the front edge of the wheel (± 1.0 mm). 150060 3.0 mm ±...
  • Page 55 Alignment Blade Wheel Alignment 9. Check the position of the blade on the drive-side blade wheel. The blade should be positioned on the wheel as described for the idle-side blade wheel. Adjust the drive-side blade wheel if necessary. See Figure 4-8. Use the horizontal adjustment screws (marked with the blue and yellow arrows on the figure below) to adjust the drive-side blade wheel.

  • Page 56: Saw Head Adjustment

    Alignment Saw Head Adjustment Saw Head Adjustment See Figure 4-9. The saw head should be set perpendicular to the vertical mast. Using the two sets of adjustment screws in the mast slide pads, you can adjust the saw head in relation to the mast.

  • Page 57: Blade Guide Arm Vertical Adjustment

    Alignment Blade Guide Arm Vertical Adjustment Blade Guide Arm Vertical Adjustment 1. Adjust the blade guide arm out to within 1/2" (15 mm) of full open. 2. Measure the distance from the top surface of the feed track to the arm. See Figure 4-10.

  • Page 58: Blade Guide Arm Horizontal Adjustment

    Alignment Blade Guide Arm Horizontal Adjustment and closed position. 6. The blade guide arm should be snug, but not too tight, in the rollers. You should be able to move it in and out with firm hand pressure. There should be no side-to-side play. Blade Guide Arm Horizontal Adjustment 1.
  • Page 59 Alignment Blade Guide Arm Horizontal Adjustment See Figure 4-12. Adjustment Nuts Adjustment Nuts SM0066 FIG. 4-12 4. Adjusting the outside two rollers inward will cause the flange to move away from the blade. 5. Adjusting the two outside rollers outward will cause the flange to move toward the blade. 6.

  • Page 60: Aligning The Blade Guides

    Aligning the Blade Guides Aligning the Blade Guides Each Wood-Mizer resaw has two blade guide assemblies that help the blade maintain a straight cut. The two blade guide assemblies are positioned on the cutting head to guide the blade on each side of the material being cut.

  • Page 61: Blade Deflection

    Alignment Blade Deflection Blade Deflection Perform the following steps to achieve proper blade deflection with the blade guides. 1. Raise the carriage until the blade is 200 mm above the feed track. Measure the actual distance with a tape from the top of the track to the bottom of the blade. 2.

  • Page 62: Blade Guide Vertical Tilt Adjustment

    Alignment Blade Guide Vertical Tilt Adjustment Blade Guide Vertical Tilt Adjustment Check that the blade guide does not tilt the blade up or down. A Blade Guide Alignment Tool (BGAT) is provided to help you measure the vertical tilt of the blade. 1.
  • Page 63 Alignment Blade Guide Vertical Tilt Adjustment recheck the tilt of the blade. Loosen jam nuts and turn screws to tilt roller up or down SM0070 FIG. 4-15 5. Measure the distance from the bottom of the tool to the top of the feed track chain at the rear end of the tool.

  • Page 64: Blade Guide Spacing

    Alignment Blade Guide Spacing 4.10 Blade Guide Spacing HINT: When adjusting blade guide spacing, loosen the top set screw and one side set screw only. This will ensure horizontal and vertical tilt adjustments are maintained when the set screws are retightened. 1.

  • Page 65: Blade Guide Horizontal Tilt Adjustment

    6. Use the side set screws to adjust the horizontal tilt of the roller. 7. Repeat steps 3-7 for the inner blade guide roller. NOTE: Once the blade guides have been adjusted, any cutting variances are most likely caused by the blade. See the Wood-Mizer® Blade Handbook, Form #600. MHdoc051209 4-18...

  • Page 66: Clamp Roller Alignment

    Alignment Clamp Roller Alignment 4.12 Clamp Roller Alignment Clamp Roller Arm Tilt Check that for the first and the third clamping rollers the end closest to the infeed table is 5 mm (±1mm) from the top surface of the feed track chain (see the figure below). If the distance is different, adjust the tilt of the roller arm using the adjustment screws in the clamp roller guide.
  • Page 67 Alignment Clamp Roller Horizontal Adjustment Clamp Roller Horizontal Adjustment Make sure the clamping rollers are aligned. See Figure 4-19. Use the adjustment bolts, shown below, to move each roller in or out FIG. 4-19 until the rollers are in line. MHdoc051209 4-20...

  • Page 68: Blade Height Scale Adjustment

    Alignment Blade Height Scale Adjustment 4.13 Blade Height Scale Adjustment After the entire resaw has been aligned and all adjustments made, check that the blade height scale indicates the true distance from the blade to the feed track chain. 1. Measure from the bottom edge on a down-set tooth of the blade to the top of the feed track chain.

  • Page 69: Specifications

    Specifications Overall Dimensions SECTION 5 SPECIFICATIONS Overall Dimensions See Figure 5-1. The major dimensions of the resaw are shown below (all dimensions are in millimeters). Basic Module 2050mm 3510mm Feed Drive Module 580mm 2nd and 3rd Module 2250mm FIG. 5-1 Specyfikacje MHdoc051209...
  • Page 70 Specifications Overall Dimensions See Table 5-1. The overall dimensions of the resaw are listed in the table below. Weight Height 1900 mm Width 2050 mm Length First Module: 3510 mm Second and Third Module: 2250mm TABLE 5-1 MHdoc051209 Specyfikacje...
  • Page 71 Specifications Overall Dimensions See Figure 5-2. The figure shows locations of the resaw legs. FIG. 5-2 Specyfikacje MHdoc051209...

  • Page 72: Cutting Capacity

    Maximum Cutting Height 200 mm TABLE 5-2 See Table 5-3. Wood-Mizer TRU•SHARP™ offers three types of blades to provide efficient sawing. The type of wood you saw should determine which blade you choose for optimum performance. Recommended Blade Type Motor Size...

  • Page 73: Blade Motor Specifications

    Specifications Blade Motor Specifications Blade Motor Specifications See Table 5-4. See the table below for blade motor specifications for your resaw model. Motor Type Manufacturer Model Power Other Specifications E11 Electric Tamel SA, Poland Sg 132M-4B HM 7,5kW 400 V/50Hz; 15 Amp; 1450 r.p.m.

  • Page 74: Electrical Diagram, Ce Version

    Specifications Electrical Diagram, CE version Electrical Diagram, CE version FIG. 5-2 MHdoc051209 Specyfikacje...
  • Page 75 Specifications Electrical Diagram, CE version FIG. 5-2 Specyfikacje MHdoc051209...
  • Page 76 Specifications Electrical Diagram, CE version FIG. 5-2 MHdoc051209 Specyfikacje...

  • Page 77: Electrical Component List

    Specifications Electrical Component List Electrical Component List Symbol Wood-Mizer Description Manufacturer Part No. 095473 Switch ABB OT45 E3 Gz1, Gz2 084330 Motor Circuit Breaker Gz1 M21 SCHNEIDER ELECTRIC 1M, 2M, 084306 Contactor LC1 D18 B7 SCHNEIDER 4M, 5M ELECTRIC 3M, 6M...

  • Page 78: V-Belt Sizes

    Specifications V-Belt Sizes V-Belt Sizes See Table 5-6. Belt sizes for the resaw are shown. Belt Description Belt Size Wood-Mizer Part No. Drive Belt (E15) 2BX70 P04857-2 Blade Wheel Belt B72.5 017922 TABLE 5-6 Dust Extractor Specifications See Table 5-7.
  • Page 79 Specifications Dust Extractor Specifications Specyfikacje MHdoc051209 5-11...

  • Page 80: Replacement Parts

    Poland at +48-63-2626000 or +48-3912-1319. From the continental U.S., call our toll-free Parts hotline at 1-800-448-7881. Have your customer number, vehicle iden- tification number, and part numbers ready when you call. From other international locations, contact the Wood-Mizer distributor in your area for parts. HRdoc051209...

  • Page 81: Blade Guide Assembly, Idle Side

    REPLACEMENT PARTS Blade Guide Assembly, Idle Side Blade Guide Assembly, Idle Side rs_033 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. BLADE GUIDE ASSEMBLY, IDLE SIDE 094683 Blade Guide Roller - Complete, Standard 087887 Nut, M12-8 Hex Nylon Zinc Lock F81034-2 Roller, Blade Guide Narrow 087889...

  • Page 82: Blade Guide Assembly, Drive Side

    REPLACEMENT PARTS Blade Guide Assembly, Drive Side Blade Guide Assembly, Drive Side HR0001B DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. BLADE GUIDE ASSEMBLY, DRIVE SIDE 094682 Blade Guide Roller - Complete, Standard 087887 Nut, M12-8 Hex Nylon Zinc Lock F81034-2 Roller, Blade Guide Narrow 087889...

  • Page 83: Blade Guide Arm Assembly

    REPLACEMENT PARTS Blade Guide Arm Assembly Blade Guide Arm Assembly Hr0002 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. ARM, ADJUSTABLE ZINC-PLATED BLADE GUIDE 099075-1 HANDLE, PLASTIC 086338 ROLLER ASSEMBLY, V-GROOVE W/BEARING 093855 ROLLER, V-GROOVE ZINC-PLATED 093856-1 BEARING, 6203 2RSP6-5/8 CX 095087 RING, W40 INSIDE RETAINING F81090-3...

  • Page 84: Drive-Side Blade Wheel Assembly

    REPLACEMENT PARTS Drive-Side Blade Wheel Assembly Drive-Side Blade Wheel Assembly DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. WHEEL, RESAW DRIVE-SIDE BLADE - PAINTED 093218-1 V-BELT, B72.5 017922 BOLT, M10X35 8.8 HEX HEAD FULL THREAD F81003-17 WASHER, 10.2 SPLIT LOCK ZINC F81055-2 WASHER, IDLE-SIDE BLADE WHEEL RETAINING ZINC-PLATED 088957-1...
  • Page 85 REPLACEMENT PARTS Drive-Side Blade Wheel Assembly Screw, M8x25 A2-70 DIN 913 Stainless Steel Set F81014-3 Nut, M8-8-B Hex Nylon Zinc Lock F81032-2 Ring, W90 Inside Retaining F81090-29 WASHER, 8.4 FLAT ZINC F81054-1 PULLEY, SPB Φ224X2/Φ38 (F02312+T31124) 500177 PULLEY, SPB Φ190X2/Φ38 (F02347+T31124) 500569 WASHER, 45X65X3 SPECIAL ZINC-PLATED 100943-1...

  • Page 86: Idle-Side Blade Wheel Assembly

    REPLACEMENT PARTS Idle-Side Blade Wheel Assembly Idle-Side Blade Wheel Assembly RS_36B DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. WHEEL, IDLE-SIDE BLADE - COMPLETE 088764 Wheel, Idle-Side Blade Ptd 090810 Ring, W100 Inside Retaining F81090-10 Bearing, 3309B.2RSR.TVH FAG 086428 V-BELT, B72.5 017922...
  • Page 87 REPLACEMENT PARTS Idle-Side Blade Wheel Assembly WASHER, FLANGED ZINC-PLATED 086769-1 NUT, M12X1.25 8.8 THIN ZINC F81034-5 WASHER, Z12.2 SPLIT LOCK ZINC F81056-2 BOLT, M12X1.25X40-8.8 HEX HEAD ZINC F81004-42 WASHER, 13 FLAT ZINC F81056-1 BOLT, M5X12-5.8 HEX HEAD FULL THREAD ZINC F81000-5 WASHER, 5.1 SPLIT LOCK ZINC F81052-2...

  • Page 88: Blade Tensioner Assembly

    REPLACEMENT PARTS Blade Tensioner Assembly Blade Tensioner Assembly 20_043c DESCRIPTION Indicates Parts Available In Assemblies Only) PART# QTY. BLADE TENSIONER ASSEMBLY 090587 Wrench, LT20 Blade Tension 091620 Pin, 5 x 30 Zinc Roll F81044-21 Bracket, Tension Handle Mount w/Bushing 096729 Bushing GFM-1618-17(IGUS) 089589 Bracket, Painted...

  • Page 89: Middle Throat Screw

    REPLACEMENT PARTS Middle Throat Screw Middle Throat Screw rs_038 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. SCREW, M10X40-45H HEX SOCKET SET CONE POINT ZINC F81003-61 NUT, M10-8-B HEX ZINC F81033-6 WASHER, 10.5 FLAT ZINC F81055-1 GROMMET, 22 MM DIA. RUBBER 087400 REPLACEMENT PARTS HRdoc051209...

  • Page 90: Water Bottle Assembly

    REPLACEMENT PARTS Water Bottle Assembly Water Bottle Assembly Hr0005 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. BOTTLE KIT, WATER LUBE - COMPLETE 091036 Tray Weldment, Water Bottle Ptd 091033-1 Strap, 20" Rubber w/Hook P11668 Nut, M6-8-B Hex Nylon Zinc Lock F81031-2 Washer, 6.5 Special Flat Zinc F81053-11...
  • Page 91 REPLACEMENT PARTS Water Bottle Assembly 014773 Cap, Water Lube Bottle Buttress Thread Cap, Water Bottle Fine Thread 014754 Fitting, 3/4FPT x 3/4MPT 014636 014100 Valve, 3/4 NPT Elbow 3/4 Male Outlet PCV Reducer, 5/8 NPT/3/8 Barb Water Lube 014113 Tubing, Water Lube R01885 2.1 m REPLACEMENT PARTS...

  • Page 92: Saw Head Warning Decals

    REPLACEMENT PARTS Saw Head Warning Decals 6.10 Saw Head Warning Decals 099221 099220 09 9222 Hr0012 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. DECAL KIT FOR HR1 099821 DECAL, SAWMILL COVERS CAUTION 099220 DECAL, BLADE TENSION (PICTOGRAM) 099219 DECAL, BLADE MOVEMENT DIRECTION (PICTOGRAM) 096321...
  • Page 93 REPLACEMENT PARTS Saw Head Warning Decals DECAL, EAR PROTECTION WARNING (PICTOGRAM) S12005G DECAL, KEEP A SAFE DISTANCE AWAY (PICTOGRAM) 099221 DECAL, BLADE TENSION INDICATOR ADJUSTMENT (PICTOGRAM) 092597 DECAL KIT, "HR" MACHINE NAME 099585 DECAL KIT FOR HR2 099822 DECAL KIT FOR HR1 099821 DECAL KIT FOR HR3 099823...

  • Page 94: Blade Housing Cover

    REPLACEMENT PARTS Blade Housing Cover 6.11 Blade Housing Cover rs_039 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. COVER WELDMENT, RESAW BLADE HOUSING 093251-1 LATCH, FLEXIBLE DRAW 014829 BOLT, M5X16-5.8 HEX HEAD FULL THREAD ZINC F81000-51 NUT, M5-8-FE/ZN5 DIN 985 F81030-2 WASHER, 5.3 FLAT ZINC F81052-1...
  • Page 95 REPLACEMENT PARTS Blade Housing Cover NUT, M4-B HEX NYLON ZINC LOCK F81029-1 GUARD, BLADE GUIDE ROLLER PAINTED 094737-1 BOLT, M6X16 8.8 HEX HEAD FULL THREAD ZINC F81001-15 CHUTE, RESAW SAWDUST 094059-1 REPLACEMENT PARTS HRdoc051209 6-16...

  • Page 96: Control Box

    REPLACEMENT PARTS Control Box 6.12 Control Box Hr0006 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. BOX, RESAW & HR CONTROL 093458 BOX, M22-I6 (216540) CONTROL 093750 POTENTIOMETER, M22-R1K (229489) 093749 GLAND, DP 16/H CABLE F81096-7 SWITCH, M22 - 3 POSITION 091360 OPERATOR, M22-WRS3 KEY SWITCH 095001...
  • Page 97 REPLACEMENT PARTS Control Box BRACKET, CONTROL BOX 099371-1 BOLT, M8X80-8.8 HH ZINC F81002-18 BOLT, M8 X 100 -8.8- FE/ZN5 HEX HEAD F81002-23 WASHER, 8.4 FLAT, ZINC F81054-1 NUT, M8-8-B, HEX, NYLON LOCK ZINC F81032-2 Used interchangeably depending on control panel position. REPLACEMENT PARTS HRdoc051209 6-18...

  • Page 98: Saw Head Height Adjustment Screw

    REPLACEMENT PARTS Saw Head Height Adjustment Screw 6.13 Saw Head Height Adjustment Screw Hr0007 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. SCREW, ACME ZINC-PLATED (SAW HEAD HEIGHT ADJUSTMENT) 093263-1 NUT, ACME SCREW FLANGED ZINC-PLATED 093264-1 BOLT, M10X25 8.8 HEX HEAD FULL THREAD F81003-31 WASHER, 10.2 SPLIT LOCK ZINC F81055-2...

  • Page 99: Mast Tilt Adjustment Screw

    REPLACEMENT PARTS Mast Tilt Adjustment Screw 6.14 Mast Tilt Adjustment Screw Hr0014 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. SCREW, MAST TILT ADJUSTMENT ACME 093509-1 NUT, ACME SCREW FLANGED ZINC-PLATED 093264-1 BOLT, M10X35-8.8 HEX HEAD FULL THREAD ZINC F81003-17 WASHER, 10.5 FLAT ZINC F81055-1...

  • Page 100: Vertical Mast Slide Pads

    REPLACEMENT PARTS Vertical Mast Slide Pads 6.15 Vertical Mast Slide Pads DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. ANGLE, VERTICAL MAST TUBE 093890 BOLT, M10X125-8.8 HEX HEAD ZINC F81003-18 WASHER, 10.5 FLAT ZINC F81055-1 6-21 HRdoc051209 REPLACEMENT PARTS...
  • Page 101 REPLACEMENT PARTS Vertical Mast Slide Pads NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1 PADS, DELRIN UP/DOWN SLIDE M04096 PLATE, SLIDE PAD MOUNTING PAINTED 093246-1 NUT, SLIDE PAD ADJUSTMENT ZINC-PLATED 086683-1 BOLT, M8X35-8.8 HEX HEAD FULL THREAD ZINC F81002-13 NUT, M8-8-B HEX NYLON ZINC LOCK F81032-2 BOLT, M8X25-8.8-B HEX HEAD FULL THREAD ZINC F81002-5...

  • Page 102: Motor Assembly

    REPLACEMENT PARTS Motor Assembly 6.16 Motor Assembly Hr0008 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. MOTOR, 7,5kW Sg132M-4B - HM 094996 MOTOR, 11kW Sg132M-4PC - HM 093219 PULLEY, SPB Φ100X2/Φ38 (F02312+T31079) 500176 PULLEY, SPB Φ125X2/Φ38 (F02320+F31109) 500570 SCREW, M8X8-33H HEX SOCKET FLAT POINT ZINC SET F81014-1 BOLT, M10X45-8.8 HEX HEAD FULL THREAD ZINC...

  • Page 103: Feed Chain Drive & Tensioner

    REPLACEMENT PARTS Feed Chain Drive & Tensioner 6.17 Feed Chain Drive & Tensioner 11 19 Hr0009 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. DRIVE ASSEMBLY, HR FEED CHAIN 099377 DRIVE ASSEMBLY, HR PLATE LINK CHAIN 099069 MOTOREDUCER, MR-80/42/1.1-1400/K4/V6 099070 SHAFT, HR CHAIN DRIVE ZINC-PLATED 099335-1...
  • Page 104 REPLACEMENT PARTS Feed Chain Drive & Tensioner WASHER, 8.4 FLAT ZINC F81054-1 BOLT, M10x35-8.8 HEX HEAD FULL THREAD ZINC F81003-17 WASHER, 10.5 FLAT ZINC F81055-1 NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1 PAD, FEED TRACK (MEDIUM) 099376 SCREW, M6x10 -8.8 HEX SOCKET HEAD CAP ZINC F81001-12 BOLT, M16x160-8.8 HEX HEAD ZINC F81006-20...

  • Page 105: Hold-Down Rollers & Log Guide

    REPLACEMENT PARTS Hold-Down Rollers & Log Guide 6.18 Hold-Down Rollers & Log Guide 36 37 Hr0010B DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. ROLLER, 400 HOLD-DOWN - COMPLETE 099347 ARM, 400 HOLD-DOWN ROLLER PIVOT 099369-1 ARM, SHR-F HOLD-DOWN ROLLER OUTSIDE 094960-1 ARM, 400 HOLD-DOWN ROLLER INSIDE 099348-1...
  • Page 106 REPLACEMENT PARTS Hold-Down Rollers & Log Guide SPRING, FI 4,5X FI 35X303 091863 BUMPER, GRENE 70 3201 0010. SHR RUBBER 094969 BOLT, M8X30-5.8 HEX HEAD FULL THREAD ZINC F81002-2 WASHER, 8.4 FLAT ZINC F81054-1 NUT, M8-8-B HEX NYLON ZINC LOCK F81032-2 GUIDE, LOG PAINTED 099442-1...

  • Page 107: Hold-Down Adjustable Roller (Option)

    REPLACEMENT PARTS Hold-Down Adjustable Roller (Option) 6.19 Hold-Down Adjustable Roller (Option) Hr0033 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. ROLLER, 200 HOLD-DOWN ADJUSTABLE 100758 ARM, 200 HOLD-DOWN ADJ. ROLLER 100587-1 ARM, 200 ADJ. ROLLER 100592-1 AXLE, 300 HOLD-DOWN ROLLER ARM 100477-1 BEARING, UCFL 206 CX BALL 090851...

  • Page 108: Main Base Frame

    REPLACEMENT PARTS Main Base Frame 6.20 Main Base Frame 13 14 15 16 Hr0011 17 18 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. COMPLETE HR MAIN BASE FRAME 099023 FRAME, HR MAIN BASE 099024-1 FOOT, LEG ADJUSTABLE 099547-1 NUT, M20-8 HEX ZINC F81037-1...

  • Page 109: Main Module Feed Track

    REPLACEMENT PARTS Main Module Feed Track 6.21 Main Module Feed Track Hr0027 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. MAIN MODULE FEED TRACK - COMPLETE 099039 TRACK, HR2 MAIN MODULE FEED 099040-1 PULLEY, CHAIN TENSION - COMPLETE 099340 AXLE, CHAIN TENSION PULLEY ZINC-PLATED 099337-1...

  • Page 110: Additional Module Base Frame

    REPLACEMENT PARTS Additional Module Base Frame 6.22 Additional Module Base Frame Hr0013 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. COMPLETE ADDITIONAL MODULE BASE FRAME 099031 FRAME, ADDITIONAL MODULE BASE 099032-1 FOOT, LEG ADJUSTABLE 099547-1 NUT, M20-8 HEX ZINC F81037-1 WASHER, 21 FLAT ZINC F81059-2...

  • Page 111: Additional Module Feed Track

    REPLACEMENT PARTS Additional Module Feed Track 6.23 Additional Module Feed Track Hr0028 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. ADDITIONAL MODULE FEED TRACK - COMPLETE 099440 TRACK, HR2 FEED 099372-1 BOLT, 20/M16X90 12.9 ISO7379 SHOULDER F81006-30 COVER, SIDE ROLLER ZINC-PLATED 099441-1 WASHER, 21 FLAT ZINC F81059-2...

  • Page 112: Idle Roller Table, Slpirt

    REPLACEMENT PARTS Idle Roller Table, SLPIRT 6.24 Idle Roller Table, SLPIRT 8 16 Hr0029 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. IDLE ROLLER TABLE, HR SLPIRT COMPLETE MANUAL RETURN TABLE 099659 BEARING, UCP 205 CX W/HOUSING 088468 PLATE, SVS SAW HEAD MOUNTING 099140-1 FRAME, SVS INFEED &...
  • Page 113 REPLACEMENT PARTS Idle Roller Table, SLPIRT NUT, M8-8-B HEX NYLON ZINC LOCK F81032-2 NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1 NUT, M12-8 HEX NYLON ZINC LOCK F81034-2 NUT, M16-5.8 HEX ZINC F81036-1 WASHER, 8.4 FLAT ZINC F81054-1 WASHER, 10.5 FLAT ZINC F81055-1 WASHER, 13 FLAT ZINC F81056-1...

  • Page 114: Cross Roller Table, Slpcrt

    REPLACEMENT PARTS Cross Roller Table, SLPCRT 6.25 Cross Roller Table, SLPCRT Hr0031 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. CROSS ROLLER TABLE, HR SLPCRT COMPLETE CROSS RETURN TABLE 099648 CAP, 1540 DIA. OUTRIGGER LEG 089710 BUMPER, GRENE 70 3201 0010. SHR RUBBER 094969 FOOT ASSEMBLY, TABLE LEG 099281-1...
  • Page 115 REPLACEMENT PARTS Cross Roller Table, SLPCRT WASHER, 10.5 FLAT ZINC F81055-1 TABLE, RP-90 OPENED W/ROLLERS - COMPLETE 099679 KNOB, PLASTIC CRANK HANDLE 086338 M16 BOLTS +2 NUTS 093710 NUT, M16-5-B HEX F81036-5 BOLT, M16 BED RAIL ADJUSTMENT 086809 BEARING, UCFL204 (COMPLEX) W/HOUSING 099078 BUSHING, 21X30X10 ZINC-PLATED SPACER 099351-1...

  • Page 116: Additonal Control Box Support Tube

    REPLACEMENT PARTS Additonal Control Box Support Tube 6.26 Additonal Control Box Support Tube Hr0030 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. COMPLETE ADDITIONAL CONTROL BOX SUPPORT 100048 CAP, 1540 DIA. OUTRIGGER LEG 089710 TUBE, ADDITIONAL CONTROL BOX SUPPORT 100045-1 SCREW, H M5x10 8.8 CROSS RECESSED PAN HEAD ZINC F81000-13...

  • Page 117: Dc Electromagnetic Brake

    DC Electromagnetic Brake Design and Principle of Operation SECTION 7 DC ELECTROMAGNETIC BRAKE 1 - Electromagnet, 2 - Armature complete with brake linings 3 - Fan, 4 - Retaining bolt 5 - Central spring, 6 - Special washer, 7 - Set screw, 8 - Self-locking nut, 9 - Sealing ring, 10 - Output cable.

  • Page 118: Service

    DC Electromagnetic Brake Service Electromagnet (1) de-energised: The electromagnet stops to attract the armature (2) and spring presses the armature with brake linings (2) against the fan and the brake is thus applied. Service During normal operation and at the routine inspections verify the air gap and check if all screws are tight.
  • Page 119 Address: ul. Staszica 16 62-500 Konin, POLAND Phone Number: +48 63 243 90 52 Plan Data Tests executing by: Maria Wójcik Resaw data Manufacturer: Wood-Mizer Ind. Model HR4E11S Enclose resaw photo or illustration Year of manufacture........Serial No..........Resaw dimensions...
  • Page 120 Protruding parts of machine, which don’t make noise, e.g. knobs etc., can be omitted. Noise test Blade Wheel diameter: 600mm Blade Wheel rotations:10-15 rpm Blade speed: 20-30 m/sec Blade width: 1,25-1,5” Tooth distance: 22,25mm Blade thickness: 2mm Feed rate: 0-25 m/min Wood: Soft Wood Length: Cutting depth:...
  • Page 121 NOTE Declared microphone positions 1-9 on operator stand Measurement area Cuboid of references Microphone positions Operator position...

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