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USER MANUAL
SXT - SXCS - SXF - SXH
THREADED FILTERS
COALESCING FILTERS
MANUAL PART NUMBER:
WARRANTY NOTICE
02250247-389 R02
Failure to follow the instructions
and procedures in this manual or,
misuse of this equipment will
VOID its warranty!
©SULLAIR LLC
SAFETY WARNING
Users are required to read
the entire User Manual before
handling or using the product.
Keep the User Manual in a safe
place for future reference.
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Table of Contents
Related Manuals for Sullair SXT
Summary of Contents for Sullair SXT
- Page 1 USER MANUAL SXT - SXCS - SXF - SXH THREADED FILTERS COALESCING FILTERS MANUAL PART NUMBER: WARRANTY NOTICE 02250247-389 R02 Failure to follow the instructions and procedures in this manual or, misuse of this equipment will VOID its warranty! ©SULLAIR LLC...
- Page 2 COALESCING FILTERS Service Training Courses Sullair training courses provide hands-on and classroom instruction for the proper operation, maintenance, and servicing of Sullair products. Individual courses on Stationary compressors, variable speed drive, compressor electrical systems, and dryers are offered at regular intervals throughout the year of Sullair’s training facility located in Michigan City, Indiana.
- Page 3 COALESCING FILTERS User Manual | US-EN 02250247-389 R02 Subject to EAR. EAR99 and related export control restrictions.
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Page 4: Table Of Contents
User Manual | US-EN COALESCING FILTERS Content 1. General ....................................6 1.1 Installation information and operating manual ..................6 1.2 Additional valid documents ..........................6 1.3 Explanation of symbols and pictograms used ....................7 1.3.1 In documentation ............................7 1.3.2 On the device ..............................8 1.4 Intended use ................................9 1.5 Foreseeable misuse ............................ - Page 5 COALESCING FILTERS User Manual | US-EN 10. Shutting down ................................42 11. Disassembly ................................43 11.1 Warning ................................43 11.2 Disassembly work ............................. 44 12. Disposal ..................................46 12.1 Warning ................................46 12.2 Disposal work ..............................46 13. Spare parts and accessories ..........................47 13.1 Replacement parts ............................
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Page 6: General
User Manual | US-EN COALESCING FILTERS 1. General 1.1 Installation information and operating manual INFORMATION Copyright protection The content of this installation and operating manual, in the form of text, images, photos, drawings, diagrams, and other illustrations, is copyright protected by the manufacturer. This applies in particular to copies, translations, microfilm versions, and saving and processing this document in electronic systems. -
Page 7: Explanation Of Symbols And Pictograms Used
COALESCING FILTERS User Manual | US-EN 1.3 Explanation of symbols and pictograms used The symbols and pictograms used in the following indicate important and safety-related information that must be observed in handling the product and to ensure safe and optimal operation. 1.3.1 In documentation Symbol/pictogram Description/explanation... -
Page 8: On The Device
4042767 W1234567/001 Filter element sticker MADE IN GERMANY (This sticker is on the base of the filter element and provides information on the filter 02250244-273 Flow element). 330H www.sullair.com 02250247-389 R02 Subject to EAR. EAR99 and related export control restrictions. -
Page 9: Intended Use
Only use the filter and accessories in areas not exposed to direct sunlight or heat sources and in areas not in danger of frost. • Only combine the filter and accessories with recommended products indicated in the manual from Sullair Corporation. Before using the filter, the operator must ensure that all conditions and requirements for the intended use have been fulfilled. -
Page 10: Foreseeable Misuse
User Manual | US-EN COALESCING FILTERS 1.5 Foreseeable misuse If the filter or accessories are used in a manner other than as described in the “Proper use” chapter, this is considered foreseeable misuse. Foreseeable misuse includes using the product in a manner not intended by the manufacturer or suppliers, but which may occur due to foreseeable human behavior. -
Page 11: Target Audience And Personnel
COALESCING FILTERS User Manual | US-EN 1.7 Target audience and personnel This manual is directed towards the following professional technicians assigned to work on the filter or accessories. INFORMATION Personnel requirements Personnel may not complete any work on or with the filter or accessories if they are under the influence of drugs, medications, alcohol or other substances that could impair their awareness. -
Page 12: Safety Information
User Manual | US-EN COALESCING FILTERS 2. Safety information 2.1 General information Safety information warns of hazards related to handling the product. In the instructions, warning information is stated before the steps that could pose a hazard to personnel or the surrounding area. This safety and warning information must always be observed to avoid accidents, personal injury and property damage, and operational disruptions. -
Page 13: Safety Instructions
COALESCING FILTERS User Manual | US-EN 2.2 Safety instructions Always observe the safety and warning information provided to avoid accidents, personal injury and property damage, and operational disruptions. The personal protective equipment indicated in the safety information must be selected by the operator based on the system parameters and properties and must be provided. -
Page 14: Transport And Storage
User Manual | US-EN COALESCING FILTERS 3. Transport and storage WARNING Insufficient qualification! If personnel have insufficient qualifications, this may result in accidents, personal injury and property damage as well as operating disruptions while working on the product. The work on the product described in the following may only be carried out by transportation and storage technicians and must be documented. -
Page 15: Product Information
COALESCING FILTERS User Manual | US-EN 4. Product information 4.1 Product description Coalescing filters are used to filter aerosols and solid particles in compressed systems. Depending on requirements, filter elements with different filtration levels may be used to achieve the desired compressed class in accordance with ISO 8573-1. -
Page 16: Product Identification
User Manual | US-EN COALESCING FILTERS 4.3 Product identification The product designation is indicated on the name plate and consists of numbers and an abbreviation. Each abbreviation stands for a filter component and is divided into the following categories: [1] = Filter elements [2] = Size: Housing [3] = Bottom attachments The following section explains the product designation using the example “SXTH0025F”:... - Page 17 COALESCING FILTERS User Manual | US-EN Top attachments Abbreviation Designation Filter with threaded connection Filter elements Position no. Abbreviaiton Designation 99.9% solid Residual Compressed air Long Description particle oil content class in accordance separation [mg/m³] with rate [μm] (ISO 8573 - 1) Coarse filter 2 ...
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Page 18: Functional Description
User Manual | US-EN COALESCING FILTERS 4.4 Functional description 4.4.1 Filtration Medium flows through the coalescing filter from the inside to the outside. Compressed air enters the interior of the filter element and from there passes through the filter element and into the filter container. The solid materials and oil and water droplets in the filter material are separated. -
Page 19: Condensate Drainage Through The Float Drain
COALESCING FILTERS User Manual | US-EN 4.4.2 Condensate drainage through the float drain Float drains are mechanical automatic condensate drains whose closing mechanism is triggered by the buoyancy of a float body [1]. When the condensate [2] in the container raises above a certain level, the buoyant lift of the float body [1] opens the outlet channel [3] for the condensate. -
Page 20: Condensate Discharge By Sullimax
User Manual | US-EN COALESCING FILTERS 4.4.3 Condensate discharge by SULLIMAX™ Condensate may also be discharged via the automatic SULLIMAX™ steam trap. Further information is provided in the SULLIMAX™ installation and operating manual. 4.5 Scope of delivery The following table shows the scope of delivery for the filter. Image Description/explanation Filter... -
Page 21: Name Plate
Test pressure PT: 23 bar / 334 psi Connection: pipe NPT 2 drain G 1/2 CRN 0E07304.2C Michigan City, IN USA 4043573 www.sullair.com Made in Germany Example illustration Position on type plate Description General Purpose Filter Filter description Material-no. Material number... -
Page 22: Filter Element Sticker
Position no. Explanation / description SAP order no. Indication of place of manufacturing Sullair material number Description of the filter and the filter element Manufacturer website 4.8 Maintenance sticker for filter element exchange The next upcoming filter element exchange is entered on this sticker. Mark the relevant month [1] and enter the associated [2] year. -
Page 23: Technical Data
COALESCING FILTERS User Manual | US-EN 5. Technical data 5.1 Filter performance data Coalescence filter 0025 0030 0050 0080 0100 0125 0160 0200 0250 Connection [inches] 1 1/2 Volume flow rate at 101.53 psi(g) performance-optimized [scfm] Av. 0.94 Differential pressure [psi] 1.45 1.96 2.32... -
Page 24: Filter Element Performance Data
User Manual | US-EN COALESCING FILTERS Coalescence filter 0330 0450 0500 0600 0800 1000 1300 1500 1900 Connection [inches] 1 1/2 1 1/2 2 1/2 2 1/2 Volume flow rate at 101.53 psi(g) 1000 1300 1500 1900 performance-optimized [scfm] Av. 0.94 Differential pressure [psi] 1.89... -
Page 25: Materials
COALESCING FILTERS User Manual | US-EN 5.3 Materials Components Material S040 ... M012: Aluminum (cast), anodized, powder coated Housing head (filter head) M015 ... M032: Aluminum (sand cast), anodized, powder coated Housing body S040 ... M032: Aluminum (extruded profile), anodized, powder coated Housing lid Polyamide PA6, 30 % fiberglass reinforced S040 ... -
Page 26: Dimensions
User Manual | US-EN COALESCING FILTERS 6. Dimensions 56 (2,205) SULLIMAX™ 31 = 114(4,488) SULLIMAX™ 32 = 118 (4,646) mm (inch) 02250247-389 R02 Subject to EAR. EAR99 and related export control restrictions. - Page 27 COALESCING FILTERS User Manual | US-EN Connection Filter Filter thread element G / NPT [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] 0025 (Type) 2.95 1.10 14.45 7.09 8.19 5.91 2.36 2.54 1.56 04 (Type) 0030 (Type) 2.95 1.10 14.45 7.09...
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Page 28: Installation
User Manual | US-EN COALESCING FILTERS 7. Installation 7.1 Warning DANGER Use of incorrect replacement parts, accessories or installation materials! The use of incorrect replacement parts, accessories or installation material or operating and auxiliary materials may result in death or severe injuries. This may also cause functional or operating disruptions or material damage. -
Page 29: Installation Work
COALESCING FILTERS User Manual | US-EN 7.2 Installation work The following requirements must be fulfilled to carry out installation work and preparatory work must be completed. Preconditions Tool Material Protective equipment • Screwdriver - Phillip's head size • Additional installation and •... - Page 30 User Manual | US-EN COALESCING FILTERS The direction of flow for the filter must be observed during installation. This must match the direction of flow for the pipeline. Direction of flow Direction of flow left » right (factory default) Right » left The housing head and housing body use a double trapezoidal thread.
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Page 31: Commissioning
COALESCING FILTERS User Manual | US-EN 8. Commissioning 8.1 Commissioning work The following requirements must be fulfilled to carry out commissioning work and preparatory work must be completed. Preconditions Tool Material Protective equipment • none • none • none Preparatory work Completed installation with leak test Picture Description... -
Page 32: Maintenance And Servicing
User Manual | US-EN COALESCING FILTERS 9. Maintenance and servicing 9.1 Maintenance schedule Maintenance Interval Cleaning work At regular intervals, depending on contamination Visual inspection Weekly Exchange the float drain Annually Exchange the filter element Annually or at a differential pressure of ≥5.8 psi (≥0.4 bar) Recommendation: At the end of all installation and Leak test maintenance and repair work on the product... -
Page 33: Cleaning Work
COALESCING FILTERS User Manual | US-EN 9.2.2 Cleaning work The following requirements must be fulfilled to carry out cleaning work and preparatory work must be completed. Preconditions Tool Material Protective equipment • none • Mild cleaning agent • Protective gloves (liquid- •... -
Page 34: Exchange The Float Drain
User Manual | US-EN COALESCING FILTERS 9.4 Exchange the float drain The following requirements must be fulfilled to exchange the float drain and preparatory work must be completed. Preconditions Tool Material Protective equipment • Screwdriver - Phillip's head size • New float drain with included •... - Page 35 COALESCING FILTERS User Manual | US-EN 3. Loosen locking screw on the safety runner 4. Push the safety runner down 5. Unscrew housing body 6. Remove housing body by pulling downwards Use the adapter included with the float drain with SW13 to unscrew the float drain.
- Page 36 User Manual | US-EN COALESCING FILTERS 9. Dispose of the float drain appropriately according to regional regulations For more information, see “12. Disposal” on page 46. 10. Insert new float drain in the housing body 11. Turn the float drain counter-clockwise by hand into the housing body 12.
- Page 37 COALESCING FILTERS User Manual | US-EN 13. Screw housing head back onto housing body Ensure that the safety slide points forward after installation. 14. Push the safety runner up 15. Tighten the locking screw on the safety runner 16. Slowly open the shut-off valves upstream and downstream of the filter or relevant system section 17.
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Page 38: Exchange The Filter Element
User Manual | US-EN COALESCING FILTERS 9.5 Exchange the filter element The following requirements must be fulfilled to exchange the filter element and preparatory work must be completed. Preconditions Tool Material Protective equipment • Screwdriver - Philip's head size 0.10 •... - Page 39 COALESCING FILTERS User Manual | US-EN 3. Loosen locking screw on the safety runner 4. Push the safety runner down 5. Unscrew housing body 6. Remove housing body by pulling downwards 7. Pull the used filter element down out of the housing head 02250247-389 R02 Subject to EAR.
- Page 40 User Manual | US-EN COALESCING FILTERS 8. Insert new filter element into the housing head. Consider the direction of flow indicated on the housing head. 9. Screw housing body onto housing head Ensure that the safety slide points forward. 10. Push the safety runner up 11.
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Page 41: Leak Test
The leak test is a non-destructive testing method and is used to prove the leak tightness of vacuum and overpressurized systems. The leak test can be completed in different ways. Sullair Corporation does not provide any recommendations. The operator of the compressed system is responsible for selecting the testing process, and testing should be completed in accordance with applicable standards and directives (e.g. -
Page 42: Shutting Down
User Manual | US-EN COALESCING FILTERS 10. Shutting down Picture Description 1. Open the shut-off valve [3] of the bypass line (if available) 2. Close the shut-off valve [2] on the outlet side 3. Close the shut-off valve [1] on the inlet side Picture Description... -
Page 43: Disassembly
COALESCING FILTERS User Manual | US-EN 11. Disassembly 11.1 Warning DANGER Use of incorrect accessories, materials or replacement parts! The use of incorrect replacement parts, accessories or installation material or operating and auxiliary materials may result in death or severe injuries. This may also cause functional or operating disruptions or material damage. -
Page 44: Disassembly Work
User Manual | US-EN COALESCING FILTERS 11.2 Disassembly work The following requirements must be fulfilled to carry out disassembly work and preparatory work must be completed. Preconditions Tool Material Protective equipment • Screwdriver - Phillip's head size • none • Protective gloves (liquid- 0.10 inch (2.5 mm) resistant) - Page 45 COALESCING FILTERS User Manual | US-EN 3. Loosen locking screw on the safety runner 4. Push the safety runner down 5. Unscrew housing body 6. Remove housing body by pulling downwards 7. Remove filter element 8. Remove the filter head from the pipe and close off the ends of the pipe appropriately 9.
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Page 46: Disposal
User Manual | US-EN COALESCING FILTERS 12. Disposal 12.1 Warning DANGER Use of incorrect accessories, materials or replacement parts! The use of incorrect replacement parts, accessories or installation material or operating and auxiliary materials may result in death or severe injuries. This may also cause functional or operating disruptions or material damage. -
Page 47: Spare Parts And Accessories
COALESCING FILTERS User Manual | US-EN 13. Spare parts and accessories 13.1 Replacement parts Designation Image Separate documentation O-Ring Set for 0025 - 0080 02250246-174 O-Ring Set for 0100 - 0200 02250246-175 Included packing slip O-Ring Set for 0250 - 0800 ... -
Page 48: Accessories Bottom Attachments
User Manual | US-EN COALESCING FILTERS 13.3 Accessories bottom attachments Designation Image Separate documentation Float drain (open when depressurized) Included packing slip 02250246-173 SULLIMAX™ 31 enclosed manual 02250245-684 SULLIMAX™ 32 enclosed manual 02250245-685 FILTER PART NUMBER REPLACEMENT ELEMENT / KIT 02250244-860 02250244-266 02250244-861... - Page 49 COALESCING FILTERS User Manual | US-EN FILTER PART NUMBER REPLACEMENT ELEMENT / KIT 02250244-950 02250244-266 02250244-951 02250244-266 02250244-952 02250244-267 02250244-953 02250244-268 02250244-954 02250244-269 02250244-955 02250244-269 02250244-956 02250244-270 02250244-957 02250244-271 02250244-958 02250244-272 02250244-959 02250244-273 02250244-960 02250244-274 02250244-961 02250244-274 02250244-962 02250244-275 02250244-963 02250244-276 02250244-964 02250244-277...
- Page 50 User Manual | US-EN COALESCING FILTERS FILTER PART NUMBER REPLACEMENT ELEMENT / KIT 02250244-893 02250244-293 02250244-894 02250244-294 02250244-895 02250244-295 02250244-932 02250244-281 02250244-933 02250244-281 02250244-934 02250244-282 02250244-935 02250244-283 02250244-936 02250244-284 02250247-389 R02 Subject to EAR. EAR99 and related export control restrictions.
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Page 51: Troubleshooting And Repair / Faq
COALESCING FILTERS User Manual | US-EN 14. Troubleshooting and repair / FAQ Symptom(s) Possible causes Remedy • Change operating method • Avoid pressure surges Load too high, intermittent load • Comply with the specified operating parameters, in particular during start-up •... - Page 52 Sullair, LLC 1 Sullair Way Michigan City, IN 46360 USA www.sullair.com 1-800-SULLAIR (USA only) 1-219-879-5451 (non-USA) Information and specifications are subject to change without prior notice. Subject to EAR, ECCN EAR99 and related export control restrictions.
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