Sullair FX Series User & Service Manual
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Sullair FX Series User & Service Manual

Filters and moisture separators
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USER/SERVICE MANUAL
F
ILTERS AND
WARRANTY NOTICE
Failure to follow the instructions
and procedures in this manual or,
misuse of this equipment will
VOID its warranty!
M
OISTURE
S
EPARATORS
PART NUMBER:
02250194-768
KEEP FOR
FUTURE
REFERENCE
SULLAIR CORPORATION
©

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  • Page 1 USER/SERVICE MANUAL ILTERS AND OISTURE EPARATORS PART NUMBER: 02250194-768 WARRANTY NOTICE KEEP FOR Failure to follow the instructions FUTURE and procedures in this manual or, REFERENCE misuse of this equipment will VOID its warranty! SULLAIR CORPORATION ©...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance, and servicing of Sullair products. Individual seminars on Industrial compressors and compressor electrical systems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facility located at Michigan City, Indiana.

  • Page 3: Table Of Contents

    ELEMENT FEATURES INSTALLATION (ALL EXCEPT FW) LIFTING FW (WELDED FLANGE FILTER) LOCATION SERVICE AIR PIPING MAINTENANCE & DAILY OPERATION 2.10 FX SERIES—MAIN FILTERS SPECIFICATIONS 2.11 FW SERIES—WELDED FILTERS SPECIFICATIONS 2.12 FH SERIES—HIGH PRESSURE FILTERS SPECIFICATIONS 2.13 REPRESENTATIVE FILTER (FX MODEL) 2.14 REPRESENTATIVE FILTER (FW MODEL) 2.15...
  • Page 4 TABLE OF CONTENTS FEATURES SAFETY INFORMATION INSTALLATION MAINTENANCE SECTION 4—MIST ELIMINATORS APPLICATIONS INCLUDE: MIST ELIMINATOR MIST ELIMINATORS ELEMENTS ELEMENT REPLACEMENT PARTS...

  • Page 5: Section 1-Safety

    GENERAL tions relative to personal protective equipment, such as eye and face protective equipment, Sullair Corporation and its subsidiaries design and respiratory protective equipment, equipment manufacture all of their products so they can be intended to protect the extremities, protective operated safely.

  • Page 6: 1.4 Fire And Explosion

    SECTION 1 inside diameter to reduce pressure in case of accumulate on, under or around acoustical mate- hose failure. rial, or on any external surfaces of the air com- pressor. Wipe down using an aqueous industrial D. Flow-limiting valves are listed by pipe size and cleaner or steam clean as required.

  • Page 7: 1.7 Toxic And Irritating Substances

    SECTION 1 C. Wear snug-fitting clothing and confine long hair when working around this compressor, especially DANGER when exposed to hot or moving parts. D. Keep access doors, if any, closed except when making repairs or adjustments. E. Make sure all personnel are out of and/or clear of the compressor prior to attempting to start or operate it.

  • Page 8: 1.8 Electrical Shock

    SECTION 1 swallowed, induce vomiting by administering a tablespoon of salt, in each glass of clean, warm water until vomit is clear, then administer two DANGER teaspoons of baking soda in a glass of clean water. Have patient lay down and cover eyes to exclude light.

  • Page 9: Entrapment

    SECTION 1 Keep lift operator in constant attendance when- N. Make sure pallet-mounted compressors are ever compressor is suspended. firmly bolted or otherwise secured to the pallet prior to attempting to forklift or transport them. J. Set compressor down only on a level surface NEVER attempt to forklift a compressor that is capable of safely supporting at least its weight not secured to its pallet, as uneven floors or sud-...
  • Page 10 NOTES...

  • Page 11: Section 2-Compressed Air Filters

    DESCRIPTION 2.2.2 FH F ILTERS Sullair Compressed Air Filters have been designed 1/4” to 2-1/2” NPT up to 1750 cfm (725 psi) to remove airborne contamination in a compressed air stream, delivering energy efficient operation and (See Connect sizes starting on page 21).

  • Page 12: Unpacking

    • Special disruptive pattern • PVC impregnated layer (for coalescers) • End cap key fit • Individually boxed • Color coded elements for easy identification Table 2-1: Element Specifications SULLAIR Efficiency & Media/ COLOR Flow Max Operating Min Operating ELEMENT...
  • Page 13 SECTION 2 FILTERS AND MOISTURE SEPARATORS Figure 2-1: FX Filter (Typical) Figure 2-2: FX Filter Cross Section...

  • Page 14: Installation (All Except Fw)

    FILTERS AND MOISTURE SEPARATORS SECTION 2 INSTALLATION 6. Keep all personnel out from under and away (ALL EXCEPT FW) from the filter whenever it is suspended. G. Lift filter no higher than necessary. 1. For optimum performance, connections must 7. Keep lift operator in constant attendance be sized to fit inlet and outlet piping.
  • Page 15 SECTION 2 FILTERS AND MOISTURE SEPARATORS 2.8.1 T YPICAL NSTALLATION ETUPS NOTE See Common System Configurations as shown in Figure 2-3 of typical setups and filter applications. See Section 2.10 through Section 2.12 for filter assemblies and replacement ele- ments. NOTE F-R-L –...
  • Page 16 FILTERS AND MOISTURE SEPARATORS SECTION 2 (\H 6LJKW 7KUHVKROG 6ROLG 3DUWLFOH 3DUWLFOH PLFURQ VL]H RI VRPH FRPPRQ VXEVWDQFHV PLFURQ 0D[LPXP QXPEHU RI 3UHVVXUH SDUWLFOHV SHU P )XPHV 'HZ 3RLQW LQFO YDSRU &ODVV 7REDFFR 6PRNH ƒ) PJ P 6PRJ PLFURQ PLFURQ PLFURQ 2LO $HURVROV %DFWHULD...

  • Page 17: Maintenance & Daily Operation

    SECTION 2 FILTERS AND MOISTURE SEPARATORS MAINTENANCE & DAILY Activated Carbon filter element life is directly OPERATION dependant upon the temperature of the air it is filtering. Activated Carbon elements are designed to (See Figure 2-4 and Figure 2-5) provide 1000 hours of service at 70 F (21ºC).
  • Page 18 NOTES 2.9.1 FX FH F ILTERS – EMOVING ILTER ODY AND EPLACING THE LEMENT WARNING Filter housing must be fully depressurized before attempting to install dp gauge, drain, replace elements or perform any mainte- nance.Failure to install properly may cause danger or injury to persons or damage to property.
  • Page 19 SECTION 2 FILTERS AND MOISTURE SEPARATORS FX F ILTERS EPRESSURIZATION EPRESSURIZATION WARNING High Pressure. WARNING Before dismantling the filter, make sure that the filter is depressurized. WARNING In order to discharge compressed air, turn the bottom nut of the drain counter in the WARNING counterclockwise direction.
  • Page 20 FILTERS AND MOISTURE SEPARATORS SECTION 2 2.9.2 FW F & M ment(s), install new element on the tie rod LIMINATORS – ILTERS and replace wing nut. EMOVING ILTER ODY AND EPLACING THE LEMENT 5. Inspect all gaskets and clean inside of filter housing (if required).

  • Page 21: Fx Series-Main Filters Specifications

    SECTION 2 FILTERS AND MOISTURE SEPARATORS 2.10 FX SERIES—MAIN FILTERS SPECIFICATIONS Table 2-2: FX Filter Spare Parts List SULL PART NUMBER DETAIL 02250193-534 GAUGE, Differential Pressure 02250194-880 GAUGE, Differential Pressure HIGH TEMP 02250193-535 Standard Float Drain 02250193-536 Timer Drain Adaptor...
  • Page 22 FILTERS AND MOISTURE SEPARATORS SECTION 2 Table 2-3: FX Filter Series SULLAIR FILTER SULLAIR ELEMENT TYPE MODEL PART NO. PART NO. Filter, 1/2" NPT 02250195-213 FX-0025-U-050-AD-SG-NPT (SULL) 02250195-199 Filter, 3/8" NPT 02250193-413 FX-0045-F-038-AD-SG-NPT (SULL) 02250193-566 Filter, 1/2" NPT 02250193-414 FX-0045-F-050-AD-SG-NPT (SULL) 02250193-566 Filter, 3/8"...
  • Page 23 SECTION 2 FILTERS AND MOISTURE SEPARATORS Table 2-3: FX Filter Series SULLAIR FILTER SULLAIR ELEMENT TYPE MODEL PART NO. PART NO. Filter, 3/4" NPT 02250193-518 FX-0130-C-075-NPT (SULL) 02250193-557 Filter, 1" NPT 02250193-519 FX-0130-C-100-NPT (SULL) 02250193-557 Filter, 3/4" NPT 02250195-219 FX-0130-U-075-AD-SG-NPT (SULL) 02250195-202 Filter, 1"...
  • Page 24 FILTERS AND MOISTURE SEPARATORS SECTION 2 Table 2-3: FX Filter Series SULLAIR FILTER SULLAIR ELEMENT TYPE MODEL PART NO. PART NO. Filter, 1 1/4" NPT FRHT 02250194-403 FX-0475-FRHT-125-AD-NPT (SULL) 02250193-582 Filter, 1 1/2" NPT FRHT 02250194-404 FX-0475-FRHT-150-AD-NPT (SULL) 02250193-582 Filter, 2" NPT...

  • Page 25: Fw Series-Welded Filters Specifications

    SECTION 2 FILTERS AND MOISTURE SEPARATORS Table 2-3: FX Filter Series SULLAIR FILTER SULLAIR ELEMENT TYPE MODEL PART NO. PART NO. Filter, 2 1/2" NPT FRHT 02250194-413 FX-1350-FRHT-250-AD-NPT (SULL) 02250193-585 Filter, 3" NPT FRHT 02250194-414 FX-1350-FRHT-300-AD-NPT (SULL) 02250193-585 Filter, 2 1/2" NPT...
  • Page 26 FILTERS AND MOISTURE SEPARATORS SECTION 2 Table 2-4: FW Filters Technical Data and Spare Parts List FLOW DRAIN SULLAIR SULLAIR ELEM ELEMENT and QTY In/Out @ 100 PORT FILTER FILTER MODEL REFERENCE ELEMENT REQUIRED psig SIZE PART NO. PART NO.
  • Page 27 SECTION 2 FILTERS AND MOISTURE SEPARATORS Table 2-4: FW Filters Technical Data and Spare Parts List FLOW DRAIN SULLAIR SULLAIR ELEM ELEMENT and QTY In/Out @ 100 PORT FILTER FILTER MODEL REFERENCE ELEMENT REQUIRED psig SIZE PART NO. PART NO.

  • Page 28: Fh Series-High Pressure Filters Specifications

    2.12 FH SERIES HIGH PRESSURE FILTERS SPECIFICATIONS — Table 2-5: FH Fiilters Technical Data and Spare Parts List MAX WORKING PORT FILTER FILTER FLOW RATE ELEMENT HOUSING DIMENSIONS IN INCHES (mm) PRESSURE SIZE MODEL NO Part No (bar/psig) m3/h scfm Part Number(s) FH-0060-F-025-MD-NPT 02250194-803...
  • Page 29 All filters are suitable for use with mineral and synthetic oils. The above housings require only one filter element. Direction of air flow, inside to out, through filter element. Except Grade C. Table 2-7: FH Filters Series SULLAIR PART 2nd DESCRIPTION / Description ELEMENT...
  • Page 30 FILTERS AND MOISTURE SEPARATORS SECTION 2 Table 2-7: FH Filters Series SULLAIR PART 2nd DESCRIPTION / Description ELEMENT NUMBER PERFORMANCE FLR, HP (725PSI) 1/4''- 0.01 MICRON & .01 02250194-811 02250194-853 1/4'' 60CFM - .01 micron ppm Carryover FLR, HP (725PSI) 1/2''- 0.01 MICRON &...
  • Page 31 NOTES...

  • Page 32: Representative Filter (Fx Model)

    2.13 REPRESENTATIVE FILTER (FX MODEL) 02250193-459...
  • Page 33 2.13 REPRESENTATIVE FILTER (FX MODEL) DIMENSION IN INCHES (mm) WEIGHT PORT SIZE FILTER MODEL PART NUMBER SCFM O-RING SIZE (mm) FX-0025-025-AD-SG-NPT 02250193-460 1/4” 4.01 (102) 8.09 (205.6) 7.22 (183.5) RNG75x2.62 FX-0025-038-AD-SG-NPT 02250193-461 3/8” 4.01 (102) 8.09 (205.6) 7.22 (183.5) RNG75x2.62 FX-0025-050-AD-SG-NPT 02250193-462 1/2”...

  • Page 34: Representative Filter (Fw Model)

    2.14 REPRESENTATIVE FILTER (FW MODEL) 02250194-578...
  • Page 35 2.14 REPRESENTATIVE FILTER (FW MODEL) INLET/OUTLET DRAIN PORT SIZE ELEMENT FILTER MODEL PART NUMBER FLOW SCFM DIMENSION IN INCHES PORT SIZE NPT/BSPT FW-01500-F-300-AD-SG-FLG 02250194-513 3” FLG 1500 18.0 46.0 30.0 1/2” NPT 02250194-593 FW-01900-F-400-AD-SG-FLG 02250194-514 4” FLG 1900 18.0 46.0 30.0 1/2”...

  • Page 36: Representative Filter (Fh Model)

    2.15 REPRESENTATIVE FILTER (FH MODEL)
  • Page 37 2.15 REPRESENTATIVE FILTER (FH MODEL) FILTER MODEL PART NUMBER NPT PORT SIZE DIMENSION IN INCHES (mm) O-RING SIZE (mm) øB FH-0060-F-025-MD-NPT 02250194-803 1/4” 4.46 (113.4) 4.54 (115.4) 1.01 (25.75) 6.1 (155) 088.5x3.53 FH-0175-F-050-MD-NPT 02250194-804 1/2” 4.46 (113.4) 4.54 (115.4) 1.01 (25.75) 6.24 (158.5) 088.5x3.53 FH-0350-F-075-MD-NPT 02250194-805...
  • Page 38 NOTES...

  • Page 39: Section 3-Condensate Separators

    FILTERS AND MOISTURE SEPARATORS Section 3 CONDENSATE SEPARATORS DESCRIPTION Sullair Condensate Separators have been designed for the removal of bulk liquid water and particulate from compressed air and gases. Unique centrifugal action removes contaminants with low-pressure drop for energy savings. Sullair Condensate Separators are available in 1/4”...

  • Page 40: Safety Information

    FILTERS AND MOISTURE SEPARATORS SECTION 3 SAFETY INFORMATION INSTALLATION 1. To get optimum performance there must be a suitable connection that fits the inlet and out- WARNING let piping. 2. Cut the air supply and discharge remainder Disconnect or depressurize compressed air of air.

  • Page 41: Maintenance

    SECTION 3 FILTERS AND MOISTURE SEPARATORS MAINTENANCE Normally shipped for use with timer drain. See below for float drain maintenance. Except for occasional replacement of timer drain and cleaning of the strainer inside the ball valve the condensate separator is maintenance free 3.6.1 R EPLACEMENT OF LOAT...
  • Page 42 NOTES DIMENSION PORT (mm) PART TYPE FILTER MODEL SIZE SCFM O-RING NUMBER 02250193-611 1/4” RNG72x4 CS-0015-025-TD-NPT 02250193-612 1/2” RNG72x4 CS-0060-050-TD-NPT 02250193-613 3/4” 117.5 RNG93x5 CS-0120-075-TD-NPT 02250193-614 1” 117.5 RNG93x5 CS-0175-100-TD-NPT 02250193-615 1 1/2” 117.5 RNG93x5 CS-0350-150TD-NPT 02250193-616 2” RNG126x2.62 CS-0700-200-TD-NPT 02250193-617 3”...

  • Page 43: Applications Include

    FILTERS AND MOISTURE SEPARATORS Section 4 MIST ELIMINATORS APPLICATIONS INCLUDE: • Captures oil fog, mist, or smoke from exhaust and pressure unloading vents on oil flooded compressors, vacuum pumps and blowers. • Any application requiring Low Delta P coalescing of large air volumes •...

  • Page 44: Mist Eliminators Elements

    FILTERS AND MOISTURE SEPARATORS SECTION 4 MIST ELIMINATORS ELEMENTS 4.3.1 E LEMENTS • True Air / Oil Separator • Long Service Life • Ultra Low 0.5 ΔP Reduces Energy Costs • Positive Gasket seals eliminate media bypass • Filter change out differential: 2.5 psid DIMENSION IN (in) DRAIN INLET/...

  • Page 45: Element Replacement Parts

    SECTION 4 FILTERS AND MOISTURE SEPARATORS ELEMENT REPLACEMENT PARTS Element Model Part Number ELM-150 02250194-486 ELM-300 02250194-487 ELM-600 02250194-488 ELM-800 02250194-489 ELM-1200 02250194-490 ELM-1600 02250194-491 ELM-2100 02250194-492 ELM-2750 02250194-493 ELM-4200 02250194-494 ELM-6000 02250194-495 ELM-8000 02250194-496 ELM-10000 02250194-497 ELM-12000 02250194-498 GROUP MIST ELIMINATOR PART NUMBER ELEMENT MIST ELIMINATOR ELM-150...
  • Page 46 NOTES...
  • Page 47 NOTES...
  • Page 48 Always air. Always there. WWW.SULLAIR.COM SULLAIR CORPORATION 3700 East Michigan Boulevard • Michigan City, Indiana, 46360 U.S.A. Telephone: 1-219-879-5451 Printed in the U.S.A. Specifications subject to change without prior notice. E11EP...

This manual is also suitable for:

Fx-0025-038-ad-sg-nptFx-0025-050-ad-sg-nptFw seriesFx-0045-038-ad-sg-nptFx-0045-050-ad-sg-nptFx-0065-050-ad-sg-npt ... Show all

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