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PFT CMP 30 4.0 Operating Manual

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Contents
2021-02-10
Operating Manual
Container Mixing Pump CMP 30 4.0
Part 2: Overview – Operation – Spare Part Lists
Item number of operating manual: 00686687
Item number of the machine parts list: 00627857
Read the operating manual prior to beginning any work!

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Summary of Contents for PFT CMP 30 4.0

  • Page 1 Contents 2021-02-10 Operating Manual Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Item number of operating manual: 00686687 Item number of the machine parts list: 00627857 Read the operating manual prior to beginning any work!
  • Page 2 © Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Tel. +49 9323 31-760 Fax +49 9323 31-770 Technical hotline: +49 9323 31-1818 info@pft.net www.pft.net 2021-02-10...

  • Page 3: Table Of Contents

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Contents 1 Testing ............... 7 16 Transport, packaging and storage ....21 1.1 Testing by machine operator ....7 16.1 Safety instructions for transport ... 21 1.2 Periodic inspection ........
  • Page 4 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Contents 27 Mortar pressure gauge ......... 34 36.4 In the event of a work stoppage / pause ..........46 28 Safety regulations ......... 34 36.5 Switching off the air compressor ..46 29 Preparation ............
  • Page 5 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Contents 43.6 Cleaning the mixer ....... 58 51.5 Frame CMP 30 4.0 Art. No. 00628863 . 76 43.7 Cleaning the pump container ....59 51.6 Spare parts list for frame CMP 30 4.0 Art.
  • Page 6 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Contents 52 EC Declaration of Conformity....103 54 Index ............116 53 Circuit diagram ........... 104 2021-02-10...

  • Page 7: Testing

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Testing 1 Testing 1.1 Testing by machine operator Before the start of each work shift, the machine operator must test  the effectiveness of the control and safety devices as well as check the proper attachment of all protective devices.

  • Page 8: General Information

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists General information 2 General information 2.1 Information regarding the operating manual This manual provides important information and instructions on  the correct use of the equipment. Adherence to all defined safety and handling instructions is a prerequisite for a safe working environment.

  • Page 9: Equipment Or Accessories

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Equipment or accessories 3 Equipment or accessories You can find equipment or accessories for the machine in the Internet at www.pft.net. 2021-02-10...

  • Page 10: Technical Data

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Technical data 4 Technical data 4.1 General specifications Part number CMP 30 4.0 00627857 Specification Value Unit Weight 507 kg Length 1940 / 2620 mm...

  • Page 11: Operating Requirements

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Sound power level 4.3 Operating requirements Ambient conditions Specification Value Unit Temperature range 2–45 °C Relative humidity (maximum) 80 % Operating period Specification Value Unit...

  • Page 12: Dimensions

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Dimensions 7 Dimensions 1940 Fig. 2: Dimensions 8 Type plate The type plate is found in the control box and contains the following details: Manufacturer...

  • Page 13: Overview Cmp 30 4.0

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Overview CMP 30 4.0 10 Overview CMP 30 4.0 Fig. 5: Overview CMP 30 4.0 1. Motor flange pivoting 2. Mixer motor 3. Sack insertion 4.
  • Page 14 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Overview CMP 30 4.0 Fig. 6: Overview CMP 30 4.0 1. Rubber mixing pipe 2. Emergency OFF button 3. Water inlet into the mixing tube 4.

  • Page 15: Description Of Assemblies

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Description of assemblies 11 Description of assemblies 11.1 Description of control box module Control box  1. Relieve the pump (reverse running). 2. Control voltage ON / OFF 3.

  • Page 16: Pump Motor With Tank And Pump

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Description of assemblies 11.2 Pump motor with tank and pump Fig. 8: Overview of pump motor with tank and pump 1. Pump motor 2. Oil sealing unit 3.

  • Page 17: Geared Motor With Sealing Unit

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Description of assemblies 11.3 Geared motor with sealing unit 1. Gear motor, 7.5 KW. 2. Sensor cover. 3. Gearbox 175 rpm. 4. Sealing unit. Fig. 9 Geared motor with sealing unit 11.4 Pump container...

  • Page 18: Overview Water/Air Fitting

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Description of assemblies 11.6 Overview water/air fitting Fig. 12: Overview water/air fitting 1. Socket (230 V), continuous current 2. Compressor pressure switch switch off 3. Pressure switch air / pump stops / mixer continues to run 4.

  • Page 19: Operating Modes Step Switch

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Operating modes step switch 12 Operating modes step switch The step switch can be switched in five different operating modes: Position “0” Machine is ready for operation, no function.

  • Page 20: Function Description And Operating Sequence

    13 Function description and operating sequence The machine combination PFT CMP 30 4.0 is a continuously operating mixing and conveying pump for the processing of plaster mortar. The machine is directly attached to a stationary silo with a 250 capacity outlet.

  • Page 21: Transport, Packaging And Storage

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Transport, packaging and storage 16 Transport, packaging and storage 16.1 Safety instructions for transport Improper transport CAUTION! Damage can be caused by improper transport! Significant damage may occur if the equipment is transported incorrectly.

  • Page 22: Transport Checklist

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Transport, packaging and storage 16.2 Transport checklist Inspect the goods for damage and missing parts immediately after delivery. If external transportation damage can be seen, proceed as follows: Do not accept the delivery, or accept it only under reservations.

  • Page 23: Transport Safety

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Transport, packaging and storage 16.5 Transport safety Important! Risk of injury due to unsecured load! Before starting transport, make sure that: the machine is fixed to the silo by the chains..

  • Page 24: Transportation Of Operational Machines

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Transport, packaging and storage 16.7 Transportation of operational machines DANGER! Danger of injury due to leaking mortar! Injury to the face and eyes can occur.

  • Page 25: Packaging

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Packaging 17 Packaging Packaging information Individual packages are packed according to the applicable transportation requirements. Only environmentally-friendly materials were used for the packaging. The packaging is intended to protect individual components from harm during transportation, corrosion and other damage up to the point of assembly.

  • Page 26: Set Up Silo With Cmp

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Set up silo with CMP Basic information WARNING! Danger of injury due to improper operation! Improper operation can lead to serious injuries or equipment damage.

  • Page 27: Position Switch For Pump Unit

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Safety device NOTE! The Emergency OFF button is used to quickly put the machine into a safe state in case of danger or to avert a danger.

  • Page 28: Intended Use Of Fitting Block

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Intended use of fitting block 21 Intended use of fitting block 21.1 Purpose of fitting block The equipment has been designed and constructed only for the intended use described below.

  • Page 29: Intended Use Of Air Compressor

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Intended use of air compressor WARNING! Danger due to improper use of the machine! Improper or unauthorised additional use of the system can lead to dangerous situations.

  • Page 30: Safety Devices Of Air Compressor

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Intended use of air compressor 22.2 Safety devices of air compressor WARNING! Danger of death due to non-functioning safety devices! Safety devices provide the highest possible levels of operational safety.

  • Page 31: Description Of The Pft Water Pump (Accessories)

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Description of the PFT water pump (accessories) 23 Description of the PFT water pump (accessories) 23.1 Application field of water pump The PFT water pump is used predominantly as a high-pressure pump for installation between the mortar mixer and the mortar mixer pumps when the water pressure is too low.

  • Page 32: Water Pump Preparation (Accessories)

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Water pump preparation (accessories) 24 Water pump preparation (accessories) Electrical system Important! Connect the pump only to plug sockets with PE contact. In order to increase safety,...
  • Page 33 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Initial start-up of water pump The end of the suction line must be fitted with the inlet strainer with filter screen and integral non-return valve (3).

  • Page 34: Material

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Material 26 Material 26.1 Flow characteristics NOTE! The pump unit R7-3S can be used with an operating pressure of up to 30 bar.  The minimum conveying distance depends mainly on how the material flows.

  • Page 35: Preparation

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Preparation 29 Preparation Before operating the machine, carry out the following work steps as preparation: Danger! Rotating pump shaft! Danger of injury when reaching into the material container.

  • Page 36: Checking The Individual Connector Plugs

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Preparation 29.2 Checking the individual connector plugs WARNING! Danger of death due to rotating parts! Improper operation can lead to serious injuries or equipment damage.

  • Page 37: Water From Water Barrel Connection

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Switching on CMP 30 4.0 29.4 Water from water barrel connection Fig. 41: Filter screen NOTE! When working with water from the barrel, the inlet Fig.

  • Page 38: Switching Off The Machine

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Mortar pressure gauge 30.2 Switching off the machine 1. Switch off the machine, press the red pushbutton (1) so the control voltage is “OFF”. Fig. 44: Switching off the machine 30.3 Coupling the water hose to the mixing tube...

  • Page 39: Hazardous Dust

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Hazardous dust 32 Hazardous dust WARNING! Inhaled dust can lead to long-term lung damage or other health problems. NOTE! The machine operator or the person working in the dusty area must always wear a dust mask when filling the machine.

  • Page 40: Switching On The Mixer

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Switching on the horizontal mixer 33.2 Switching on the mixer 1. Open the silo outlet flap. 2. Turn the main switch (1) to the “I” position.

  • Page 41: Mortar Hoses

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Mortar hoses 34 Mortar hoses 34.1 Preparing the mortar hoses 1. Connect the required mortar hoses to the pressure flange. Fig. 55: Connecting the mortar hose 34.2 Turning the step switch pump to manual operation...

  • Page 42: Filling The Pump Container

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Mortar hoses DANGER! Never detach hose couplings if the mortar hoses are under pressure (check mortar pressure gauge). Mixed material can escape under pressure and lead to serious injuries, especially eye injuries.

  • Page 43: Compressed Air Supply

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Compressed air supply 35 Compressed air supply 35.1 Connecting the air hose 1. Connect compressed air hose (1) to air fitting. DANGER! Never undo hose couplings while the compressed air hose is pressurised.

  • Page 44: Switching To Automatic Mode

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Applying mortar NOTE! Every interruption to the spraying process causes a slight irregularity in the consistency of the material. This irregularity will normalise itself as soon as the machine has been operating for a short period.

  • Page 45: Opening The Air Tap On The Spray Gun

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Applying mortar 36.2 Opening the air tap on the spray gun 1. Hold the spray gun in a bucket or tub to collect the wallpaper paste that is in the mortar hose.

  • Page 46: In The Event Of A Work Stoppage / Pause

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Remote control 36.4 In the event of a work stoppage / pause 1. Close the air valve (1). Fig. 69: Closing the air valve 2. Switch off the machine, press the red pushbutton (2) so the control voltage is “OFF”.

  • Page 47: Measures To Be Taken In The Event Of A Water Supply Failure

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Measures to be taken in the event of a water supply failure 1. Remove the dummy plug (1) from the switch cabinet. 2. Attach the remote control (2).

  • Page 48: Measures To Be Taken In The Event Of A Power Failure

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Measures to be taken in the event of a power failure 7. If the seriousness of the emergency warrants this, After the emergency response inform the responsible authorities.

  • Page 49: Discharging Mortar Pressure

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Measures to be taken in the event of a power failure 40.3 Discharging mortar pressure 1. Open air tap on the spray gun. 2. Check the mortar pressure gauge (1) to see if the pressure has fallen to “0 bar”.

  • Page 50: Troubleshooting

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Troubleshooting 41 Troubleshooting 41.1 Dealing with malfunctions The following applies as a general rule: 1. For all malfunctions which present a risk of material damage or personal injury, perform an Emergency OFF immediately.

  • Page 51: Safety

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Troubleshooting 41.4 Safety Personal protective equipment Wear the following protective equipment for all maintenance work: Protective work clothing.  Protective goggle, protective gloves, safety shoes, ...
  • Page 52 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Troubleshooting Malfunction Possible cause Solution Performed by Mixer does Moist, set material in Operator Open and clean dosing zone not start the dosing zone Material Pressed and set material in Clean mixing tube.

  • Page 53: Pumping Stopped / Blockage

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Troubleshooting Malfunction Possible cause Solution Performed by “Thick-thin” Not enough water Increase water supply by 10% for Operator approx. ½ minute and then reduce mortar flow...

  • Page 54: Possible Causes

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Clearing hose blockages 41.8 Possible causes: Heavily worn material hoses  Poorly lubricated material hoses  Residual water in mortar hose  Clogging of pressure flange ...

  • Page 55: Changing The Direction Of Rotation Of The Mixing Pump Motor In Case Of Hose Blockage

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Clearing hose blockages 42.1 Changing the direction of rotation of the mixing pump motor in case of hose blockage 1. Press the red pushbutton (1) to switch the control voltage “OFF”.

  • Page 56: Switching On The Machine After Removing A Blockage

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists End of work / Cleaning the machine 42.3 Switching on the machine after removing a blockage 1. Press the red pushbutton (1) to switch the control voltage “OFF”.

  • Page 57: Securing Against Restarting

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists End of work / Cleaning the machine 43.2 Securing against restarting DANGER! Danger of death due to unauthorised restarting! When working on rotating parts of the machine, there is a danger of unauthorised switching on of the electrical supply.

  • Page 58: Cleaning The Mortar Hose

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists End of work / Cleaning the machine 43.5 Cleaning the mortar hose NOTE! The mortar hoses and spray gun must be cleaned immediately at the end of work.

  • Page 59: Cleaning The Pump Container

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists End of work / Cleaning the machine 4. Pull off and clean the mixing tube (4) with the mixing shaft (5). 5. Lightly grease the bearing journal after cleaning.

  • Page 60: Cleaning The Pump

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Pump replacement 43.9 Cleaning the pump 1. Fill the pump container with water to flush the pump. 2. Switch on the machine at the green pushbutton (1) control voltage “ON”.

  • Page 61: Switching Off The Cmp 30 4.0

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Switching off the CMP 30 4.0 1. Undo the flanged nuts (1). 2. Remove support plate with pressure flange. 3. Remove the rotor and stator (2).

  • Page 62: Draining The Water Fitting

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Maintenance 46.2 Draining the water fitting 1. Uncouple water hose (1) from the mixing tube. Fig. 101: Uncoupling the water hose 2. Turn the main switch (2) to the “I” position.

  • Page 63: Removing The Connection Cable

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Maintenance Basic information WARNING! Danger of injury due to improperly performed maintenance work! Improper maintenance can lead to serious injuries or equipment damage. Therefore: Keep the assembly area clean and tidy.

  • Page 64: Maintenance Plan

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Maintenance 47.4 Maintenance plan The next sections describe the maintenance tasks required for optimal, problem-free operation. Provided no increase wear can be identified during regular inspections, reduce the required maintenance intervals as appropriate for the actual signs of wear.

  • Page 65: Removing The Air Compressor From The Holder

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Maintenance 47.6 Removing the air compressor from the holder 1. Disconnect air hose from air compressor. 2. Remove the two screws (1) from the clamping plate and pull out the air compressor (2).

  • Page 66: Safety Valve Air Compressor

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Maintenance 3. Unscrew the sealing cap (4) from the pressure reducer. 4. Remove and clean the dirt trap screen (5) (monthly). 5. Replace the dirt trap screen if dirt is severe.

  • Page 67: Cleaning The Filter Insert For The Frequency Converter

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Maintenance 47.11 Cleaning the filter insert for the frequency converter The filter fan for the frequency converter is located at the bottom of the switch cabinet.

  • Page 68: Setting Values / Settings

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Setting values / settings 48 Setting values / settings 48.1.1 Setting value of water pressure switch Switching on Switching off the machine the machine Water 2.2 bar...

  • Page 69: Disassembly

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Disassembly 49 Disassembly The machine must be disassembled and disposed of in an environmentally sound manner after reaching the end of its useful life. 49.1 Safety Personnel Disassembly may only be performed by specially trained personnel.

  • Page 70: Disassembly

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Disposal 49.2 Disassembly When decommissioning, clean the unit and dismantle it according to valid work safety and environmental protection regulations. Before beginning with disassembly: Switch off the machine and secure it against being ...
  • Page 71 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Disposal 2021-02-10...

  • Page 72: Spare Parts Drawings, Spare Parts List

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51 Spare parts drawings, spare parts list 51.1 Motor flange swivelling Art. No. 00628865 2021-02-10...

  • Page 73: Spare Parts List For Pivoting Motor Flange Art. No. 00628865

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.2 Spare parts list for pivoting motor flange Art. No. 00628865 Pos. Quantity Item no. Description 00628865 Pivoting motor flange CMP 30 4.0_2.18 RAL9003 cpl.

  • Page 74: Rubber Mixing Tube Art. No

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.3 Rubber mixing tube Art. No. 00628868 2021-02-10...

  • Page 75: Spare Parts List For Rubber Mixing Tube Art. No. 00628868

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.4 Spare parts list for rubber mixing tube Art. No. 00628868 Pos. Quantity Item no. Description 00628868 Mixing tube CMP 30 4.0 2_18 RAL9003 cpl.

  • Page 76: Frame Cmp 30 4.0 Art. No. 00628863

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.5 Frame CMP 30 4.0 Art. No. 00628863 2021-02-10...

  • Page 77: Spare Parts List For Frame Cmp 30 4.0 Art. No. 00628863

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.6 Spare parts list for frame CMP 30 4.0 Art. No. 00628863 Pos. Quantity Item no. Description 20706202 Rubber seal D 330x260x4 with 24 holes...

  • Page 78: Dosing Tube Cmp 30 4.0

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.7 Dosing tube CMP 30 4.0 2021-02-10...

  • Page 79: Spare Parts List For Dosing Tube Cmp 30 4.0

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.8 Spare parts list for dosing tube CMP 30 4.0 Pos. Quantity Item no. Description 20208598 Hexagon head screw M16 x 30, galvanised...

  • Page 80: Bag Insertion Cover Cmp 30 4.0

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.9 Bag insertion cover CMP 30 4.0 2021-02-10...

  • Page 81: Bag Insertion Cover Cmp 30 4.0

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.10 Bag insertion cover CMP 30 4.0 Pos. Quantity Item no. Description 00008640 Rain hood, filter for CMP cpl.

  • Page 82: Gear Motor With Sealing Unit Cmp 30 4.0 Cpl

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.11 Gear motor with sealing unit CMP 30 4.0 cpl. 2021-02-10...

  • Page 83: Spare Parts List Gear Motor With Sealing Unit Cmp 30 4.0 Cpl

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.12 Spare parts list gear motor with sealing unit CMP 30 4.0 cpl. Pos. Quantity Item no. Description 00628870 Gear motor with sealing unit CMP 30 4.0 cpl.

  • Page 84: Pump Container With Pump Shaft Cmp 30 4.0 Cpl. Item Number 00628859

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.13 Pump container with pump shaft CMP 30 4.0 cpl. Item Number 00628859 2021-02-10...

  • Page 85: Spare Parts List For Pump Container With Pump Shaft Cmp 30 4.0 Plus Cpl. Item Number 00684014

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.14 Spare parts list for pump container with pump shaft CMP 30 4.0 plus cpl. Item Number 00684014 Pos. Quantity Item no.

  • Page 86: Pump Unit Cmp 30 4.0 Item Number 00628862

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.15 Pump unit CMP 30 4.0 Item Number 00628862 2021-02-10...

  • Page 87: Spare Parts List For Pump Unit Cmp 30 4.0 Item Number 00628862

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.16 Spare parts list for pump unit CMP 30 4.0 Item Number 00628862 Pos. Quantity Item no. Description 00628862 Pump unit CMP 30 4.0 RAL2004 cpl...

  • Page 88: Control Box Cmp 30 4.0 Va

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.17 Control box CMP 30 4.0 VA 2021-02-10...

  • Page 89: Spare Parts List For Control Box Cmp

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.18 Spare parts list for control box CMP 30 4.0 VA Pos. Quantity Item no. Description 00055972 Emergency OFF button M22 complete CMP 30 4.0...

  • Page 90: Air Fitting Cmp 30 4.0

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.19 Air fitting CMP 30 4.0 2021-02-10...

  • Page 91: Spare Parts List For Air Fitting Cmp 30 4.0

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.20 Spare parts list for air fitting CMP 30 4.0 Pos. Quantity Item no. Description 20213503 Water/air hose DN12 - 170 mm...

  • Page 92: Water Fitting Cmp 30 4.0 Item Number 00628081

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.21 Water fitting CMP 30 4.0 Item Number 00628081 2021-02-10...

  • Page 93: Spare Parts List For Water Fitting Cmp 30 4.0 Item Number 00628081

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.22 Spare parts list for water fitting CMP 30 4.0 Item Number 00628081 Pos. Quantity Item no. Description 20213505 Water/air hose, 1/2"...

  • Page 94: Water Fitting Cmp 30 4.0 Item Number 00628081

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.23 Water fitting CMP 30 4.0 Item Number 00628081 2021-02-10...
  • Page 95 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list Pos. Quantity Item no. Description 00111319 Water pump SL Ondina, 0.37 KW, 400V 20203254 Double nipple, 1" x 60, galvanised...

  • Page 96: Switch Cabinet Cmp 30 4.0 Item Number 00627311

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.24 Switch cabinet CMP 30 4.0 Item Number 00627311 2021-02-10...

  • Page 97: List For Control Box Cmp 30 4.0 Item Number 00627311

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.25 ET list for control box CMP 30 4.0 Item Number 00627311 Pos. Quantity Item no. Description PLC control Easy 719-DC-RC 24V DC...

  • Page 98: Switch Cabinet Cmp 30 4.0 Item Number 00627311

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.26 Switch cabinet CMP 30 4.0 Item Number 00627311 2021-02-10...

  • Page 99: List For Control Box Cmp 30 4.0 Item Number 00627311

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.27 ET list for control box CMP 30 4.0 Item Number 00627311 Pos. Qty. Item no. Designation 20444500 Key for control box...

  • Page 100: Switch Cabinet Cmp 30 4.0 Item Number 00627311

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.28 Switch cabinet CMP 30 4.0 Item Number 00627311 2021-02-10...

  • Page 101: List For Control Box Cmp 30 4.0 Item Number 00627311

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.29 ET list for control box CMP 30 4.0 Item Number 00627311 Pos. Qty. Item no. Designation 00019992 Main switch 400 V/50 Hz with undervoltage release 400 V/50 Hz...

  • Page 102: Switch Cabinet Cmp 30 4.0 Item Number 00627311

    Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Spare parts drawings, spare parts list 51.30 Switch cabinet CMP 30 4.0 Item Number 00627311 Pos. Qty. Item no. Designation 00526273 EMC filter for frequency converter 7.5 kW, 400 V, 16 A, low leakage current 00473802 Frequency converter 400 V Programmed CMP 30 4.0...
  • Page 103 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists EC Declaration of Conformity 52 EC Declaration of Conformity Company: Knauf PFT GmbH & Co. KG Einersheimer Straße 53 97346 Iphofen Germany declares, with exclusive responsibility, that the machine...
  • Page 104 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Circuit diagram 53 Circuit diagram 2021-02-10...
  • Page 105 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Circuit diagram 2021-02-10...
  • Page 106 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Circuit diagram 2021-02-10...
  • Page 107 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Circuit diagram 2021-02-10...
  • Page 108 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Circuit diagram 2021-02-10...
  • Page 109 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Circuit diagram 2021-02-10...
  • Page 110 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Circuit diagram 2021-02-10...
  • Page 111 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Circuit diagram 2021-02-10...
  • Page 112 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Circuit diagram 2021-02-10...
  • Page 113 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Circuit diagram 2021-02-10...
  • Page 114 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Circuit diagram 2021-02-10...
  • Page 115 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Circuit diagram 2021-02-10...
  • Page 116 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Index 54 Index Dimensions 12 Adjusting the level probe 68 Disassembly 70 After performing maintenance 67 Disassembly 69 Air fitting CMP 30 4.0I 90 Discharging mortar pressure 48, 49...
  • Page 117 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Index Inserting the rubber mixing tube and mixing shaft Possible causes: 54 Pre-existing damage on mortar hose 54 Intended use of air compressor 29 Preparation 35...
  • Page 118 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists Index Setting the water volume 37 Switching off the machine 38 Setting value of air compressor pressure switch Switching off the mixer 40 Switching on CMP 30 4.0) 37...
  • Page 119 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists 2021-02-10...
  • Page 120 Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists PFT – ALWAYS AT YOUR SITE Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Tel. +49 9323 31-760...

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