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PFT SWING II Operating Manual
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PFT SWING II Operating Manual

Conveying pump
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23(5$7,1* 0$18$/
&219(<,1* 3803
3)7 6:,1* ,,
WE KEEP THINGS MOVING

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Summary of Contents for PFT SWING II

  • Page 1 23(5$7,1* 0$18$/ &219(<,1* 3803 3)7 6:,1* ,, WE KEEP THINGS MOVING...
  • Page 3 3)7 6:,1* *%     ,QWURGXFWLRQ 9HUVLRQ  'HDU 3)7 &XVWRPHU Congratulations on your purchase. You have made a good choice, because you appreciate the quality of a proprietary product from a reputable manufacturer. The conveying pump 3)7 6:,1* ,, is a state-of-the-art machine. Thanks to ist functional design, it will be a reliable helper under the tough conditions of construction sites.
  • Page 4 3)7 6:,1* *%     ,QWURGXFWLRQ 9HUVLRQ  )LUVW ,QVSHFWLRQ DIWHU 'HOLYHU\ It is mandatory that all technicians delivering the conveying pump 3)7 6:,1* ,, check the machine settings at the end of the first spraying operation. Factory settings may change during the initial operation.
  • Page 5 3)7 6:,1* *%     &RQWHQWV 9HUVLRQ  Introduction ............................5 08 00 101 Contents ............................5 08 00 201 Overview ............................5 08 00 301 Overview : Control Box........................5 08 00 302 Functional Description........................5 08 00 303 Basic Safety Instructions .........................
  • Page 6 3)7 6:,1* *%     2YHUYLHZ 9HUVLRQ  Material container Pump shaft Protective grating Rotor Holder for control box Stator CEE plug Mortar pressure gauge Gear motor Snap lock Engaging dog BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB ________________________________________________________________________________________...
  • Page 7 3)7 6:,1* *%     2YHUYLHZ  &RQWURO %R[ 9HUVLRQ  ON / OFF Switch Socket for pump Motor Control light green: operation ON Air connection for compressor Selector switch for direction of rotation Dummy plug Control knob for motor speed 10.
  • Page 8 3)7 6:,1* *%     )XQFWLRQDO 'HVFULSWLRQ 9HUVLRQ  The 3)7 6:,1* ,, is a small conveying pump for the application of fine plasters up to 3 mm, dispersion paints, Betokontakt (concrete primer) and similar materials with the aid of spray guns, paint guns or lambskin rollers.
  • Page 9 3)7 6:,1* *%     %DVLF 6DIHW\ ,QVWUXFWLRQV 9HUVLRQ  The following terms and symbols are used in this manual to highlight important information: 127( Special Information concerning the economical use of the machine. :$51,1* Special information or instructions for the prevention of accidents and damage. :$51,1* The machine should only be used in a technically faultless state, for the specified purposes, in the awareness of the safety guidelines and potential dangers, and in...
  • Page 10 “safety devices”! 4. Spare parts have to meet the technical requirements specified by the manufacturer. This is always ensured in the case of original PFT parts! 5. Only trained or instructed personnel should operate the machine. Clearly designate all lines of responsibility for operation, equipping, maintenance and repairs! 6.
  • Page 11 The dummy plug of the remote control has to be disconnected 3)7 6:,1* ,, 3803 6<67(0 The standard equipment of the PFT SWING II includes a maintenance-free pump system. 127( Rotor and stator are wearing parts, which have to be regularly inspected and replaced if necessary.
  • Page 12 Longevity of the PFT pump components 127( 1. Stator SWING II can be used at operating pressures of up to 20 bar. 2. The possible conveying distance largely depends on the flowability of the mortar. Heavy, sharp-edged mortars have poor conveying properties. Fluid materials, filling compounds, paints etc.
  • Page 13 3)7 6:,1* *%     ,QLWLDO 2SHUDWLRQ 9HUVLRQ  6HWWLQJ 8S WKH 0DFKLQH Transport all machine components as close as possible to construction site (for assembly see 7UDQVSRUW page 5 08 00 411) Connect the gear motor to the control box (1) Connect the control box to the mains (2), 230V, fuse protection 16A, with IDXOW FXUUHQW FLUFXLW EUHDNHU P$ :RUNLQJ ZLWK 3DLQW 5ROO 6HW IRU 6:,1*...
  • Page 14 3)7 6:,1* *%     ,QLWLDO 2SHUDWLRQ 9HUVLRQ  :RUNLQJ ZLWK 'LVSHUVLRQ 3DLQW 6SUD\LQJ 6HW IRU 3)7 6:,1* ,, Disconnect dummy plug Connect mortar pressure gauge Connect material pressure hose with mortar pressure gauge and paint gun Connect PVC fabric hose with EWO coupling to compressed-air connection on control box and paint gun Connect compressor with air pipe to control box Separately connect compressor to power supply and switch it on;...
  • Page 15 3)7 6:,1* *%     ,QLWLDO 2SHUDWLRQ 9HUVLRQ  :RUNLQJ ZLWK 0RUWDU %HWRNRQWDNW &RQFUHWH 3ULPHU 6SUD\LQJ 6HW IRU 3)7 6:,1* ,, Disconnect dummy plug Connect mortar pressure gauge Connect material pressure hose with mortar pressure gauge and spraying gun Close ball taps for air and material on the spray gun Connect compressor with air pipe to control box Separately connect compressor to power supply and switch it on.
  • Page 16 3)7 6:,1* *%     ,QWHUPLVVLRQ 9HUVLRQ  :$51,1* The green ON-button always has to be pushed when the control box has been currentless. Never let the pump run dry! :$51,1* The protective grating of the material container must not be removed during the setting and operation of the conveying pump 3)7 6:,1* ,,.
  • Page 17 3)7 6:,1* *%     0HDVXUHV LQ &DVH RI +RVH 2EVWUXFWLRQV 3RZHU )DLOXUH 9HUVLRQ  :$51,1* According to the accident prevention regulations of the Bauberufsgenossenschaft (German trade association having liability for industrial safety and insurance), all persons who have to remove obstructions are required to wear safety goggles and stand in a place where they cannot be hit by discharged mortar.
  • Page 18 The conveying pump PFT SWING II does not require any other maintenance measures. 7UDQVSRUW The small, handy design of the conveying pump PFT SWING II permits comfortable transport on construction sites, by holding it at the handle of the control box holder and pushing it like a sack barrow.
  • Page 19 3)7 6:,1* *%     &KHFN /LVW 9HUVLRQ  +RZ WR DYRLG RU TXLFNO\ UHPHG\ SUREOHPV ZLWK WKH 3)7 6:,1* ,, 0$/)81&7,21 &$86( 62/87,21 Machine does not start! Operation with remote control - Power connection in order? Check faults and rectify - Proper connection to electrical panel at construction site? - FI safety switch activated?
  • Page 20 3)7 6:,1* *%     $FFHVVRULHV 9HUVLRQ  3)7 &RQWDFW0DNLQJ 3UHVVXUH *DXJH 6:,1* IRU 3DLQW &RPSOHWH $UW QR  Machine is automatically switched off when the selected mortar pressure is exceeded. Range of control: 0-15 bar. 3)7 5HPRWH &RQWURO &DEOH  P FRPSOHWH ZLWK 2Q  2II VZLWFK FRQWURO OLJKW  9 $UW QR  3)7 %DJ 0DQJOH $UW QR  Used for complete emptying of plastic bags with pasty material.
  • Page 21 (TXLSPHQW IRU %HWRNRQWDNW &RQFUHWH 3ULPHU 00 00 86 05 Mortar spraying set for SWING 00 00 84 80 Spraying tube extension SWING 3)7 3XPS 8QLW  O 00 03 98 25 Pump unit SWING II, 0,8 – 8 BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB ________________________________________________________________________________________...
  • Page 22 3)7 6:,1* *%     &LUFXLW 'LDJUDP 9HUVLRQ  BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB ________________________________________________________________________________________...
  • Page 23 3)7 6:,1* *%     6SDUH 3DUW /LVW 9HUVLRQ  Spare Part List: Drive Assembly ...................... .3 01 00 702 Spare Part List: Material Container Assembly ................. .3 01 00 704 Spare Part List: Pump and Shaft Assembly..................3 01 00 706 Spare Part List: Pump and Shaft Assembly..................
  • Page 24 3)7 6:,1* *%     6SDUH 3DUW /LVW 'ULYH 8QLW 9HUVLRQ  BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB ________________________________________________________________________________________...
  • Page 25 3)7 6:,1* *%     6SDUH 3DUW /LVW 'ULYH 8QLW 9HUVLRQ  ,WHP 4W\ $UW 1R 'HVFULSWLRQ 00 00 87 94 Motor connection cable 0,75m with CEE plug 4 x 16A 9h blue loop 4mm 20 43 09 30 Skintop screw connection PG 16 00 00 84 68 Gear motor 1,1kW 76rpm 00 00 84 72 Oil sealing unit SWING complete 00 01 12 86 Hexagon head screw M8 X 16 DIN 933 V2A.
  • Page 26 3)7 6:,1* *%     6SDUH 3DUW /LVW 0DWHULDO &RQWDLQHU $VVHPEO\ 9HUVLRQ  BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB ________________________________________________________________________________________...
  • Page 27 00 03 71 77 Axle SWING II 20 20 72 00 Lock nut M8 DIN 985 galv. 20 20 77 00 Hexagon head screw M8 x 60 galv. 00 04 59 10 Limit switch cpl. with connection cable SWING II BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB ________________________________________________________________________________________...
  • Page 28 3)7 6:,1* *%     6SDUH 3DUW /LVW 3XPS  OPLQ DQG 6KDIW $VVHPEO\ 9HUVLRQ  BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB ________________________________________________________________________________________...
  • Page 29 00 04 35 82 Adapter ring VA pump D = 50 SWING II 00 04 35 96 O-ring 65 x 3 DIN 3771-NBR 70 00 03 98 46 Suction flange, slewable, SWING II D = 50 for pump SWING 0.4-4, RAL 2004, complete 00 04 22 45 Adapter with plate VA D = 50 pressure flange SWING II cpl.
  • Page 30 3)7 6:,1* *%     6SDUH 3DUW /LVW 3XPS  OPLQ DQG 6KDIW $VVHPEO\ 9HUVLRQ  BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB ________________________________________________________________________________________...
  • Page 31 00 04 35 81 Adapter ring VA pump D = 59 SWING II 00 04 35 96 O-ring 65 x 3 DIN 3771-NBR 70 00 03 71 88 Suction flange, slewable, SWING II D = 59 for pump SWING II RAL 2004, complete...
  • Page 32 3)7 6:,1* *%     6SDUH 3DUW /LVW &RQWURO %R[ $VVHPEO\ 9HUVLRQ  BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB ________________________________________________________________________________________...
  • Page 33 3)7 6:,1* *%     6SDUH 3DUW /LVW &RQWURO %R[ $VVHPEO\ 9HUVLRQ  ,WHP 4W\ $UW 1R 'HVFULSWLRQ 20 42 85 01 Dummy plug, 4 poles, HAN 3A 20 43 12 00 Blind plug PG 11 20 42 86 05 Socket housing, 4/5 poles, angled 20 42 86 06 Male insert, 4 poles, HAN 3A 20 42 98 00 Mounted control coupling for 4-pole female insert 20 42 86 07 Female insert, 4 poles, HAN 3A...
  • Page 34 Schuko plug (earthing) Fuse protection 1-phase 10 A slow Pumping capacity Pump type SWING 4 l/min 0,4 – 4 l/min Pump type SWING II 8 l/min 0,8 – 8 l/min Conveying distance* approx. 15m Operating pressure max. 20 bar Dimensions...
  • Page 36 A - 8940 Weißenbach am Liezen Telefon 36 12 - 2 23 70 Telefax 36 12 - 22 97 17 73 WE KEEP THINGS MOVING PFT Putz- und Fördertechnik GmbH & Co.KG Postfach 60 D-97343 Iphofen Einersheimer Straße 53 D-97346 Iphofen PHONE...