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2016-08-26
Operating manual
PFT ROTOQUIRL II/ PFT ROTOMIX
Safety - Overview - Operation - Spare parts lists
ROTOQUIRL II:
Article number 20 11 84 00
ROTOMIX R-pump:
Article number 20 11 80 50
Article number of the operating manual: 00 47 64 64
ROTOQUIRL JUMBO:
Article number 00 03 98 68
ROTOMIX DISC:
Article number 00 20 93 75
Read the operating manual prior to starting any work!
ROTOMIX D-pump:
Article number 20 11 80 00
ROTOMIX RITMO B-PUMP:
Article number 00 14 73 53
Article number 00 25 11 39
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Summary of Contents for PFT ROTOQUIRL II
- Page 1 Table of Contents 2016-08-26 Operating manual PFT ROTOQUIRL II/ PFT ROTOMIX Safety - Overview - Operation - Spare parts lists ROTOQUIRL II: ROTOQUIRL JUMBO: ROTOMIX D-pump: Article number 20 11 84 00 Article number 00 03 98 68 Article number 20 11 80 00...
- Page 2 © Knauf PFT GmbH & Co. KG P.O. Box 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Phone +49 9323 31-760 Fax +49 9323 31-770 Technical hotline +49 9323 31-1818 info@pft-iphofen.de www.pft.eu 2016-08-26...
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Page 3: Table Of Contents
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Table of Contents 1 General information ......5 11 Dimension sheet Rotomix Ritmo B- pump 00147353 ........ 20 1.1 Information regarding the operating manual 5 1.2 Keeping the manual for future reference ..5 12 Overview ROTOQUIRL Jumbo 00 03 1.3 Information regarding the safety instructions5... - Page 4 PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Table of Contents 31.2 Disassembly ..........43 23 Interruption of work or end of work . 36 31.3 Disposal ............. 43 24 Switching off in case of an emergency 32 Spare parts drawing, spare parts list ............
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Page 5: General Information
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists General information 1 General information 1.1 Information regarding the operating manual This operating manual gives important information on handling the device. A prerequisite for safe working is the observance of all stated safety guidelines and instructions. -
Page 6: Symbol Explanation
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Symbol explanation 2 Symbol explanation Warning signs Warning signs can be identified in the operating manual by symbols. The signs are implemented by using signal words, which indicate the intensity of the danger. -
Page 7: Restriction Of Liability
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Symbol explanation Special safety instructions The following symbols are used along with the safety instructions, in order to bring special risks to attention: DANGER! Danger of death from electric current! -
Page 8: Copyright
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Copyright 3 Copyright Treat the operating manual as confidential. It is meant exclusively for the person operating the tool. Giving the operating manual to a third party without prior written consent from the manufacturer is strictly prohibited. -
Page 9: Safety
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Safety 6 Safety This section gives an overview of all important safety aspects for optimum protection of personnel as well as for safe and efficient operation. Non-compliance... -
Page 10: Operating Personnel
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Safety 6.2 Operating personnel 6.2.1 Requirements WARNING! Danger of injury if not properly qualified! Improper use can lead to severe injuries or considerable material damage. Therefore: – Only let the people mentioned in the respective sections of this manual carry out the special activities. -
Page 11: Unauthorised Personnel
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Safety 6.3 Unauthorised personnel WARNING!Danger for unauthorised personnel! Unauthorised persons not fulfilling the requirements given here, are not aware of the risks in the working area. Therefore: –... -
Page 12: Personal Protective Equipment
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Safety 6.5 Personal protective equipment Wear protective gear is necessary while working in order to minimise health risks. Wear the appropriate gear for the work to be done at all times. -
Page 13: Special Risks
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Safety Wear for special work While carrying out special work, special equipment is required. It is separately mentioned in the individual chapters of this manual. This special protective equipment is explained below:... - Page 14 PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Safety Discharged material DANGER! Risk of injury from discharged material! Discharged material may lead to injuries to the eyes and face. Therefore: – Always wear protective goggles.
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Page 15: Safety Equipment
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Safety Dirt and objects lying around ATTENTION! Danger of stumbling due to dirt and objects lying around! Dirt and objects lying around can cause slipping or stumbling thus leading to severe injuries. -
Page 16: Labelling
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Safety In case of falls:Act appropriately Activate emergency-stop immediately. Take first-aid measures. Recover persons from the danger zone. Inform responsible person at the operational site. Inform the doctor and/ or the fire brigade. -
Page 17: Technical Data
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Technical data 7 Technical data 7.1 Technical data ROTOQUIRL Jumbo Article number PFT 00 03 98 68 ROTOQUIRL Jumbo R-pump Detail Value Unit Content 9.2 lt. Weight ROTOQUIRL 28.2 kg... -
Page 18: Technical Data Rotomix Ritmo B-Pump
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Technical data 7.5 Technical data ROTOMIX Ritmo B-pump Article number PFT ROTOMIX 00 14 73 53 RITMO B-PUMP Detail Value Unit Content 0.25 lt. Weight ROTOMIX 6.0 kg... -
Page 19: Dimension Sheet Rotoquirl Ii 20118400
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Dimension sheet ROTOQUIRL II 20118400 8 Dimension sheet ROTOQUIRL II 20118400 Fig.8 Dimension sheet ROTOQUIRL 9 Dimension sheet ROTOMIX 20118050 20118000 00209375 Fig.9 Dimension sheet ROTOMIX 2016-08-26... -
Page 20: Dimension Sheet Rotoquirl Jumbo 00039868
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Dimension sheet Rotoquirl JUMBO 00039868 10 Dimension sheet Rotoquirl JUMBO 00039868 Fig.10 Dimension sheet ROTOMIX Fig.11 Dimension sheet ROTOMIX 1 11 Dimension sheet Rotomix Ritmo B-pump 00147353 Fig.12 Dimension sheet ROTOMIX 2... -
Page 21: Overview Rotoquirl Jumbo 00 03 98 68
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Overview ROTOQUIRL Jumbo 00 03 98 68 12 Overview ROTOQUIRL Jumbo 00 03 98 68 Fig.14 Overview Rotoquirl 00 03 98 68 Lock ring for ROTOQUIRL Tie rod M16 x 330 mm... -
Page 22: Overview Rotoquirl
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Overview ROTOQUIRL II 20 11 84 00 13 Overview ROTOQUIRL II 20 11 84 00 Fig.15 Overview Rotoquirl 20 11 84 00 Lock ring for ROTOQUIRL Tie rod M16 x 330 mm... -
Page 23: Overview Rotomix
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Overview ROTOMIX No.20 11 80 00 14 Overview ROTOMIX No.20 11 80 00 Fig.16 Overview Rotomix 20 11 80 00 Tie rod M16 x 390 mm Mixing impeller ROTOMIX... -
Page 24: Overview Rotomix B - Pump 00 14 73 53
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Overview ROTOMIX B – pump 00 14 73 53 15 Overview ROTOMIX B – pump 00 14 73 53 Fig.17 Overview Rotomix B – PUMP 00 14 73 53... -
Page 25: Advantages Of Pft Rotoquirl/Rotomix
The new PFT ROTOQUIRL II, just as the PFT ROTOMIX, can be opened and attached to the mixing tube of PFT G 4 X G 4 / G 5 / G 5c / G 54. The PFT ROTOQUIRL II and PFT ROTOMIX are referred to as remixers. -
Page 26: Mounting Situation For Pft Rotoquirl/Rotomix
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Mounting situation for PFT ROTOQUIRL/ROTOMIX 17 Mounting situation for PFT ROTOQUIRL/ROTOMIX ROTOQUIRL II and ROTOMIX G 4 up to machine number 93052432072 with a welded suction flange Fig.18 Rotoquirl with welded suction flange Fig.19 Rotomix with welded suction flange ROTOQUIRL II and ROTOMIX G 4 after machine number 93052432073 with a changeable suction flange Fig.20 Rotoquirl with changeable suction flange... -
Page 27: Transport, Packing And Storage
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Transport, packing and storage 18 Transport, packing and storage 18.1 Safety instructions for transport Improper transport ATTENTION! Damage from improper transport! Improper transport may cause substantial property damage. -
Page 28: Safety
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Safety For packaging The individual packages have to be packed in accordance with the transport conditions to be expected. Only environmentally-friendly materials were used for the packaging. -
Page 29: Preparation
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Preparation 20 Preparation 20.1 ROTOMIX / ROTOQUIRL II assembly Prior to operating the machine carry out the following steps for preparing the machine: Tool required: 2 x SW24 2 x SW19 1 x SW18 1 x SW13 1 x rubber mallet Fig.22 Tool... -
Page 30: Pft Rotomix Assembly
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Preparation 20.3 PFT ROTOMIX assembly Place the mixing impeller (1) in the housing (5). Place the cover with the O-ring (2) on the housing (5) (support for the pump above in Fig. 16). -
Page 31: Pft Rotoquirl Ii Assembly
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Preparation 20.4 PFT ROTOQUIRL II assembly Fig.27 Rotoquirl assembly Place the mixing impeller (1) in the housing (2). Place the cover (3) with the O-ring (4) on the housing (2) (support for the pump). -
Page 32: Fitting The Pump To Rotoquirl
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Fitting the pump to Rotoquirl Fitting the pump to Rotoquirl .28 Attach the pump system (tang of the rotor must be in the support of the mixing impeller). -
Page 33: Install The Machine On A Stable Surface
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Fitting the pump to Rotoquirl 21.1 Install the machine on a stable surface 1. Lock the lockable castor prior to operating the machine. 2. Place the machine on a stable, even surface and secure against unwanted movements: Neither tilt nor roll off the machine. -
Page 34: Operating Manual For Cleaning Machine
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Fitting the pump to Rotoquirl 21.4 Operating manual for cleaning machine NOTE! Read the operating manual of the cleaning machine without fail! 21.5 Remove the agitator DANGER! -
Page 35: Fig.35 Remove The Suction Flange
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Fitting the pump to Rotoquirl Loosen the collar nuts at the top on the mixing tube for fixing the pump. Remove the suction flange. Fig.35 Remove the suction flange. -
Page 36: Mortar Consistency
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Mortar consistency 22 Mortar consistency The processing-related properties of the mortar are improved by re-stirring following the pumping and the longer dwell time in the mixing zone. -
Page 37: Switching Off In Case Of An Emergency
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Switching off in case of an emergency 24 Switching off in case of an emergency In dangerous situation machine movements have to be stopped as quickly as possible, and the power supply has to be disconnected. -
Page 38: Processing The Material
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Work for rectifying faults Check the system before reactivation and ensure that all safety equipment is installed and functional. 24.1 Processing the material DANGER! Risk of injury from discharged mortar! Discharged mortar may lead to injuries to eyes and face. -
Page 39: Safety
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Switching off 25.2 Safety Personnel Some works must be carried out only by specially trained skilled personnel or exclusively by the manufacturer. Information on this can be found in the description of the individual faults. -
Page 40: End Of Work And Cleaning
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Measures in case of power cut 27.2 End of work and cleaning The remixer cleans itself at the end of the work. The cleaning water inside the remixer cleans the mixing impeller and mixing chamber independently. -
Page 41: Measures After Completed Maintenance
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Maintenance Electrical system DANGER! Danger of death from electric current! There is danger to life if you come in contact with live parts. Activated electrical components can carry out uncontrolled movements and cause serious injuries. -
Page 42: Environmental Protection
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Environmental protection 30 Environmental protection Observe the following notes on environmental protection when carrying out maintenance works: Remove the discharged, exhausted or surplus grease at all greasing points that are lubricated manually and dispose of it in accordance with the local applicable regulations. -
Page 43: Disassembly
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Disassembly Electrical system DANGER! Danger of death from electric current! There is danger to life if you come in contact with live parts. Activated electrical components can carry out uncontrolled movements and cause serious injuries. -
Page 44: Spare Parts Drawing, Spare Parts List
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Spare parts drawing, spare parts list 32 Spare parts drawing, spare parts list 32.1 ROTOQUIRL II 20 11 84 00 2016-08-26... -
Page 45: Rotoquirl Ii 20 11 84 00
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Spare parts drawing, spare parts list 32.2 ROTOQUIRL II 20 11 84 00 ITEM Article no. Article description 20 11 84 00 ROTOQUIRL II complete for D-pumps with 35M-part, content 4.2 l 20 20 99 20 Hex. -
Page 46: Rotomix R - Pump 20 11 80 50
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Spare parts drawing, spare parts list 32.3 ROTOMIX R - pump 20 11 80 50 2016-08-26... -
Page 47: Rotomix R - Pump 20 11 80 50
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Spare parts drawing, spare parts list 32.4 ROTOMIX R - pump 20 11 80 50 ITEM Article no. Article description 20 11 80 50 ROTOMIX R-pumps complete with 35 coupling and reduction... -
Page 48: Rotomix D - Pump 20 11 80 00
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Spare parts drawing, spare parts list 32.5 ROTOMIX D - pump 20 11 80 00 2016-08-26... -
Page 49: Rotomix D - Pump 20 11 80 00
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Spare parts drawing, spare parts list 32.6 ROTOMIX D - pump 20 11 80 00 ITEM Article no. Article description 20 11 80 00 ROTOMIX D-pumps complete with 35 coupling and reduction... -
Page 50: Rotomix Disc 00 20 93 75
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Spare parts drawing, spare parts list 32.7 ROTOMIX disc 00 20 93 75 2016-08-26... -
Page 51: Rotomix Disc 00 20 93 75
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Spare parts drawing, spare parts list 32.8 ROTOMIX disc 00 20 93 75 ITEM Article no. Article description 00 20 93 75 ROTOMIX disc RAL2004 complete with 35 coupling and reduction... -
Page 52: Rotoquirl Jumbo 00 03 98 68
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Spare parts drawing, spare parts list 32.9 ROTOQUIRL JUMBO 00 03 98 68 2016-08-26... -
Page 53: Rotoquirl Jumbo 00 03 98 68
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Spare parts drawing, spare parts list 32.10 ROTOQUIRL JUMBO 00 03 98 68 ITEM Article no. Article description 00 23 41 41 Tie rod M16x330 mm (1 set = 2 pieces) 20 20 99 20 Hex. -
Page 54: Rotomix B-Pump 00147353 / 00251139
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Spare parts drawing, spare parts list 32.11 ROTOMIX B-pump 00147353 / 00251139 2016-08-26... -
Page 55: Rotomix B-Pump 00147353 / 00251139
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Spare parts drawing, spare parts list 32.12 ROTOMIX B-pump 00147353 / 00251139 ITEM Article no. Article description 00 14 73 53 ROTOMIX for RITMO B-pump for rubber mixing tube, complete... -
Page 56: List Of Figures
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists List of figures 33 List of figures Fig.:1 Rotoquirl Jumbo ............................. 17 Fig. 2:Cover Rotoquirl ............................17 Fig. 3:Rotoquirl..............................17 Fig.4:Rotomix D PUMP ............................ 17 Fig.5:Rotomix RITMO B-PUMP ........................18 Fig.6:Rotomix R-pump ............................. - Page 57 PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists List of figures Fig.38 Installing the agitator ..........................35 Fig.39:Switching off - emergency stop ......................37 Fig.40:Pressure gauge ............................. 37 Fig.41:Switching off - emergency stop ......................38...
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Page 58: Index
PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Index 34 Index Accident ............. 15 Information regarding the safety instructions ..5 Advantages of PFT ROTOQUIRL/ROTOMX ..25 Install the machine on a stable surface ..33 Attaching the PFT pump ......... - Page 59 PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists Index Protective gloves ..........12 Spare parts list ROTOQUIRL II 20 11 84 00 ..45 Protective goggles ..........12 Spare parts list ROTOQUIRL JUMBO 00 03 98 68 ................53...
- Page 60 PFT ROTOQUIRL II/ PFT ROTOMIXSafety - Overview - Operation - Spare parts lists The FLOW OF PRODUCTIVITY Knauf PFT GmbH & Co. KG P.O. Box 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Phone +49 9323 31-760 Fax +49 9323 31-770 Technical hotline +49 9323 31-1818 info@pft-iphofen.de...
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