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PFT HM 6 400V TITAN Operating Instructions Manual

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OPERATING INSTRUCTIONS
ART.NO 00056896
SCREW MIXER
PFT HM 6 400V TITAN
WE KEEP THINGS MOVING

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Summary of Contents for PFT HM 6 400V TITAN

  • Page 1 OPERATING INSTRUCTIONS ART.NO 00056896 SCREW MIXER PFT HM 6 400V TITAN WE KEEP THINGS MOVING...
  • Page 2 Proper operation and maintenance will make the PFT HM 6 dependable construction aid. The PFT HM 6 abides by the stringent safety standards of the German Builder’s Guild and has been granted the Guild’s certification of approval.
  • Page 3 ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN PFT Introduction Version 02.2003 ____________________________________________________________________________________________________________ First inspection after delivery It is mandatory that all delivery technicians check the machine settings at the end of the first running operation. Factory settings can change during the initial phase of operation. If necessary, resetting should take place right after initial run, without which faults are likely to set in.

  • Page 4: Table Of Contents

    ____________________________________________________________________________________________________________ PFT HM 6 400 V TITAN Contets Version 02.2003 ____________________________________________________________________________________________________________ Introduction .................................1 Contents ................................3 Overview HM6 ..............................3 Overview control unit ............................5 Overview water manifold ............................6 Description of function ............................7 Basic safety instructions .............................8 Settings................................9 Check list ................................10 Procedures at end of work and cleaning ......................11 Accessories ..............................13...
  • Page 5 ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Overview Version 02.2003 ____________________________________________________________________________________________________________ Silo with flap Mixing motor Mixing tube Dosing – mixing shaft Mortar flange _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Telefon 09323 / 31-760 Postfach 60 Telefax 09323 / 31-770 D-97343 Iphofen Email info@pft-iphofen.de...

  • Page 6: Overview Control Unit

    ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Overview control unit Version 02.2003 ____________________________________________________________________________________________________________ Display lamp : on / off Schuko – socket 230V, 16A Display lamp : Direction off rotation Socket : vibrator 16A Socket : KPS 1 probe Socket : mixer 16A...

  • Page 7: Overview Water Manifold

    ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Overview water manifold Version 02.2003 ____________________________________________________________________________________________________________ Water to mixing tube Water to flow meter High pressure pump AV3 Water connection from mains or tank _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Telefon 09323 / 31-760...

  • Page 8: Description Of Function

    Water Mains - Water Manifold Water Manifold - Mixing Tube The PFT HM 6 is a new generation machine based on a modular concept. Use the snaps to remove or fit on various dosing mixing shaft easily. FOLLOW ALL MATERIAL MIXING INSTRUCTIONS FROM...
  • Page 9 Do not tamper with the machine by equipping it with extra "safety devices." All spare parts must conform to our technical specifications. Only use spare parts manufactured by PFT. Only trained personnel should operate the machine. Clearly designate all lines of responsibility for operation, equipping maintenance and repairs.
  • Page 10 Connect vibrator (1) Connect mixer (2) The PFT HM 6 is equipped with a phase display that will light up if the direction of rotation is wrong. With the right phase order, the mixing shaft should rotate clockwise. If the direction of rotation is wrong, follow these instructions: You can lock the main reversing switch by pushing the direction plate either to the right or to the left.
  • Page 11 ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Setting up the machine Version 02.2003 ____________________________________________________________________________________________________________ KPS1 The HM 6 is created for KPS 1 operation. To work with KPS 1 connect 10 pin plug. To work without KPS 1 connect the blind plug.

  • Page 12: Check List

    ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Check List Version 02.2003 ____________________________________________________________________________________________________________ How can you avoid or rectify problems with the PFT HM 6? Fault Cause Solution Machine does not start!! Power - Power connection in order? Check faults and rectify...

  • Page 13: Procedures At End Of Work And Cleaning

    ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Procedures at End of Work and Cleaning Version 02.2003 ____________________________________________________________________________________________________________ WARNING! Assembly and maintenance tasks should only take place when the machine has been switched off completely. Disconnect the machine from the electrical mains.

  • Page 14: Accessories

    Version 02.2003 ____________________________________________________________________________________________________________ Measures for Power Failure The PFT HM 6 equipped with a restart lock. After a power failure switch on the ma- chine at the main switch for operation. Measures for Water Supply Failure In case of a water supply failure, the PFT HM 6 will keep on running without mixing the material.

  • Page 15: Diagram

    ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN diagram Stand 02.2003 ____________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Telefon 09323 / 31-760 Postfach 60 Telefax 09323 / 31-770 D-97343 Iphofen Email info@pft-iphofen.de _______________________________________________________________________________________...
  • Page 16 ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN diagram Stand 02.2003 ____________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Telefon 09323 / 31-760 Postfach 60 Telefax 09323 / 31-770 D-97343 Iphofen Email info@pft-iphofen.de _______________________________________________________________________________________...
  • Page 17 ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Spare part list Stand 02.2003 ____________________________________________________________________________________________________________ Spare part list: Drive unit ..........................17 Spare part list: Mixing tube unit ........................19 Spare part list: Water manifold unit ........................21 Spare part list: Water booster pump.........................23 Spare part list: Control unit ..........................25 Spare part list: Level sensor ..........................27...

  • Page 18: Spare Part List: Drive Unit

    ____________________________________________________________________________________________________________ PFT HM 6 400 V TITAN Spare part list : Drive unit Stand 02.2003 ____________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Telefon 09323 / 31-760 Postfach 60 Telefax 09323 / 31-770 D-97343 Iphofen Email info@pft-iphofen.de _______________________________________________________________________________________...
  • Page 19 ____________________________________________________________________________________________________________ PFT HM 6 400 V TITAN Spare part list : Drive unit Stand 02.2003 ____________________________________________________________________________________________________________ Item Qtl. Art.-No. Description 20 54 57 01 Hauling bracket HM3/HM5 25 mm boring with ring 20 20 96 03 Threaded pin hex. socket. M8 x 20 DIN 916 galv.

  • Page 20: Spare Part List: Mixing Tube Unit

    ____________________________________________________________________________________________________________ PFT HM 6 400 V TITAN Spare part list: Mixing tube unit Stand 02.2003 ____________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Telefon 09323 / 31-760 Postfach 60 Telefax 09323 / 31-770 D-97343 Iphofen Email info@pft-iphofen.de _______________________________________________________________________________________...
  • Page 21 ____________________________________________________________________________________________________________ PFT HM 6 400 V TITAN Spare part list: Mixing tube unit Stand 02.2003 ____________________________________________________________________________________________________________ Item Qtl. Art.-No. Description 00 05 35 92 Zylinderschraube Innenskt. M12 x 60 verz 00 05 35 87 Wellenadapter für Gummiaußenlager 00 03 59 67 U-SCHEIBE 13 (D=40/t=4)verz.DIN522...

  • Page 22: Spare Part List: Water Manifold Unit

    ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Spare part list: water manifold unit Stand 02.2003 ____________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Telefon 09323 / 31-760 Postfach 60 Telefax 09323 / 31-770 D-97343 Iphofen Email info@pft-iphofen.de _______________________________________________________________________________________...
  • Page 23 ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Spare part list: water manifold unit Stand 02.2003 ____________________________________________________________________________________________________________ Item Qtl. Art.-No. Description 00 04 66 40 Control holter for control unit HM6 20 20 17 00 Gasket Geka-coupling 20 20 16 00 Geka coupling 3/4" socket...

  • Page 24: Spare Part List: Water Booster Pump

    ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Spare part list : water booster pump Stand 02.2003 ____________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Telefon 09323 / 31-760 Postfach 60 Telefax 09323 / 31-770 D-97343 Iphofen Email info@pft-iphofen.de _______________________________________________________________________________________...
  • Page 25 ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Spare part list : water booster pump Stand 02.2003 ____________________________________________________________________________________________________________ Item Qtl. Art.-No. Description 20 47 60 30 Pressure booster pump AV 3 PQm 60 230V single phases 20 20 62 00 Safety nut M6 DIN 985 galv.

  • Page 26: Spare Part List: Control Unit

    ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Spare part list : control unit Stand 02.2003 ____________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Telefon 09323 / 31-760 Postfach 60 Telefax 09323 / 31-770 D-97343 Iphofen Email info@pft-iphofen.de _______________________________________________________________________________________...
  • Page 27 ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Spare part list : control unit Stand 02.2003 ____________________________________________________________________________________________________________ Item Qtl. Art.-No. Description 00 00 93 60 Transformer 400V 42V (100VA) without fuse 20 42 98 21 Socket housing 10 poles, HAN 10A 20 42 98 24 Female insert 10 pins, HAN 10A...

  • Page 28: Spare Part List: Level Sensor

    ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Spare part list : level sensor Stand 02.2003 _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Telefon 09323 / 31-760 Postfach 60 Telefax 09323 / 31-770 D-97343 Iphofen Email info@pft-iphofen.de _______________________________________________________________________________________...
  • Page 29 ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Spare part list : level sensor Stand 02.2003 Item Qtl. Art.-No. Description 00 00 16 24 Level sensor KPS1 5m with plug 10 pins 00 00 14 39 Wing screw M6 x 10 DIN 316 galv.
  • Page 30 ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Technical Data Stand 02.2003 ____________________________________________________________________________________________________________ Drive Geared Motor 5,5kW, 400V, 50Hz, 3~ Current input 11 A 286 rpm Dimensions Total lenght 2005 mm Total width 330 mm Total weight approx. 150 kg Power supply...
  • Page 31 ____________________________________________________________________________________________________________ PFT HM 6 400V TITAN Stand 02.2003 ____________________________________________________________________________________________________________ Notes: _______________________________________________________________________________________ Knauf PFT GmbH & Co.KG Telefon 09323 / 31-760 Postfach 60 Telefax 09323 / 31-770 D-97343 Iphofen Email info@pft-iphofen.de _______________________________________________________________________________________...
  • Page 32 WE KEEP THINGS MOVING Knauf PFT GmbH & Co.KG Postfach 60 D-97343 Iphofen Einersheimer Straße 53 D-97346 Iphofen Telefon 0 93 23/31-760 Telefax 0 93 23/31-770 Internet www.pft.de...

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