Wacker Neuson FUE Series Operator's Manual
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Wacker Neuson FUE Series Operator's Manual

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Operator's manual
Converter
FUE, KTU
03.2011
0227699en / 002

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Summary of Contents for Wacker Neuson FUE Series

  • Page 1 Operator's manual Converter FUE, KTU 03.2011 0227699en / 002...
  • Page 3 Manufacturer Wacker Neuson SE Preußenstraße 41 80809 München www.wackerneuson.com Tel.: +49-(0)89-354 02-0 Fax: +49-(0)89-354 02-390 Translation of the original operator's manual in German...

  • Page 4: Table Of Contents

    Contents Foreword ........................6 Introduction ....................... 7 2.1 Means of representation for this operator's manual ........... 7 2.2 Wacker Neuson representative ................8 2.3 Described machine types ................... 8 2.4 Identification of the machine................9 Safety ........................10 3.1 Principle......................10 3.2 Qualification of the operating personnel............
  • Page 5 Disposal ........................34 12.1 Disposal of waste electrical and electronic equipment ........34 Accessories ......................35 Technical data ......................36 14.1 FUE 1 ....................... 36 14.2 FUE 2 ....................... 37 14.3 FUE 6 ....................... 38 14.4 KTU 2 ....................... 39 14.5 Extension cable ....................

  • Page 6: Foreword

    Foreword This operator's manual contains information and procedures for the safe opera- tion and maintenance of your Wacker Neuson machine. In the interest of your own safety and to prevent accidents, you should carefully read through the safety information, familiarize yourself with it and observe it at all times.

  • Page 7: Introduction

    2 Introduction Introduction Means of representation for this operator's manual Warning symbols This operator's manual contains safety information of the categories: DANGER, WARNING, CAUTION, NOTICE. They should be followed to prevent danger to life and limb of the operator or dam- age to equipment and exclude improper service.

  • Page 8: Wacker Neuson Representative

    This symbol is used for lists. Wacker Neuson representative Depending on your country, your Wacker Neuson representative is your Wacker Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer. You can find the addresses in the Internet at www.wackerneuson.com.

  • Page 9: Identification Of The Machine

    2 Introduction Identification of the machine Nameplate data The nameplate lists information that uniquely identifies your machine. This infor- mation is needed to order spare parts and when requesting additional technical information. Enter the information of your machine into the following table: Item Designation Your information...

  • Page 10: Safety

    Installation of accessories which are not from Wacker Neuson. It is no problem to install spare parts from Wacker Neuson. It is no problem to install accessories that are available in the Wacker Neuson product range of your machine. Please refer to the installation regulations in this operator's manual.
  • Page 11 Have damaged or defective components replaced immediately! For further information, refer to chapter Troubleshooting. Spare parts, accessories Use only spare parts from Wacker Neuson or such that are equivalent to the orig- inal parts in design and quality. Only use accessories from Wacker Neuson.
  • Page 12 3 Safety Exclusion of liability Wacker Neuson will refuse to accept liability for injuries to persons or for damage to materials in the following cases: Structural modifications. Improper use. Failure to comply with this operator's manual. Improper handling. Using of spare parts which are not from Wacker Neuson and not equivalent to the original parts in design and quality.

  • Page 13: Qualification Of The Operating Personnel

    3 Safety Qualification of the operating personnel Operator qualifications Only trained personnel are permitted to start and operate the machine. The fol- lowing rules also apply: You are physically and mentally fit. You have received instruction on how to independently operate the machine. You have received instruction in the proper use of the machine.

  • Page 14: Protective Gear

    3 Safety Protective gear Work clothing Clothing should be appropriate, i.e. should be close-fitting but not restrict your movement. When on construction sites, do not wear long hair loosely, loose clothing or jew- elry including rings. These objects can easily get caught or be drawn in by mov- ing machine parts.
  • Page 15 3 Safety Work environment Familiarize yourself with your work environment before you start work. This in- cludes e.g. the following items: Obstacles in the work and traffic area. Load-bearing capacity of the ground. The measures needed to cordon off the construction site from public traffic in particular.

  • Page 16: Safety During The Operation Of Electric Appliances

    3 Safety Safety during the operation of electric appliances Specific regulations for electrical appliances Observe the safety information provided in the brochure General Safety Rules which is included in the scope of delivery of your machine. Also observe the country-specific regulations, standards and guidelines in refer- ence to accident prevention in connection with electrical equipment and ma- chines.

  • Page 17: Maintenance

    I, see chapter Technical data). Only use tested extension cables which are suitable for use at construction sites: Average rubber hose H05RN-F or better – Wacker Neuson recommends H07RN-F, an SOW cable, or a country-specific equivalent design. Immediately replace damaged extension cables (e.g. tears in the sheathing) or loose plugs and couplings.
  • Page 18 3 Safety Disconnecting the machine from the electric power supply Before carrying out service or maintenance work, pull the plug out of the plug re- ceptacle in order to disconnect the machine from the electric power supply. Cleaning Always keep the machine clean and be sure to clean it each time you have fin- ished using it.

  • Page 19: Safety And Information Labels

    Safety and information labels Safety and information labels Your machine has adhesive labels containing the most important instructions and safety information. Make sure that all the labels are kept legible. Replace any missing or illegible labels. The item numbers for the labels are in the parts book. Item Label Description...

  • Page 20: Scope Of Delivery

    5 Scope of delivery Scope of delivery The scope of delivery includes: Machine. Operator's manual. Parts book. General safety information.

  • Page 21: Structure And Function

    Structure and function Structure and function Application The machine may only be used for the operation of internal and external vibra- tors. The machine is used to convert the current on the construction site into current that can be used by the machines to be connected. Functionality Principle The machine converts the current on the construction site (e.g.

  • Page 22: Components And Operator's Controls

    Components and operator's controls Components and operator's controls FUE 1, 2 Item Designation Item Designation Protective frame ON/OFF switch Lifting strap Plug receptacle with protective cover Ventilation slots Power cable (not shown)

  • Page 23: Fue 6

    Components and operator's controls FUE 6 Item Designation Item Designation Protective frame Control lamp Lifting strap ON/OFF switch Ventilation slots Plug receptacle with protective cover Thumbwheel for frequency ad- Power cable (not shown) justment (only FUE 6...SC) Control lamp If the machine is correctly connected, the control lamp lights green. In the case of different indications, a fault has occurred, see Chapter Trouble- shooting.

  • Page 24: Ktu 2

    Components and operator's controls KTU 2 Item Designation Item Designation Protective frame ON/OFF switch Lifting strap Plug receptacle with protective cover Ventilation slots Power cable (not shown) Crank knop...

  • Page 25: Transport

    8 Transport Transport WARNING Improper handling can result in injury or serious material damage. Read and follow all safety information of this operator's manual, see chapter Safety. Transporting the machine 1. Switch off the machine via the ON/OFF switch. 2. Pull the plug from the plug receptacle. 3.

  • Page 26: Use And Operation

    Use and operation Use and operation WARNING Improper handling can result in injury or serious material damage. Read and follow all safety instructions of this operator's manual, see chapter Safety. Prior to starting the machine After unpacking, the machine is ready for operation. Checking the machine Check the machine and all components for damages.

  • Page 27: Starting Up

    Use and operation Starting up WARNING A damaged machine part or power cable can result in personal injury caused by electric current. Do not operate a damaged machine! Have a damaged machine repaired immediately. Important instructions for the connection of consumers WARNING Improper handling can damage the insulation of the inverter.
  • Page 28 Use and operation Connecting the machine to the power supply The machine may only be connected to AC single phase, connection values see chapter Technical Data. NOTICE Electrical voltage. Incorrect voltage can cause damage on the machine. Check if the voltage of the current source corresponds with the information of the machine, see chapter Technical Data.

  • Page 29: Decomissioning

    Use and operation Decomissioning Switching off the machine 1. Switch off all connected machines via the respective equipment switch. 2. Switch off the inverter via the ON/OFF switch. 3. Pull the plug from the plug receptacle. 4. Disconnect all connected machines from the inverter. 5.

  • Page 30: Maintenance

    Maintenance 10 Maintenance WARNING Improper handling can result in injury or serious material damage. Read and follow all safety instructions of this operator's manual, see chapter Safety. WARNING Improper handling may cause a danger to life by electrocution. Only a qualified electrician is permitted to open the machine, perform re- pairs, and perform a subsequent safety check in accordance with applicable regulations.

  • Page 31: Maintenance Work

    Do not operate a damaged machine. Have a damaged machine repaired immediately. Check all machine parts and components for damage. Have damages repaired by your Wacker Neuson representative. Cleaning the machine Note: Do not clean the machine with high pressure washers or steam jet cleaners! 1.

  • Page 32: Troubleshooting

    * 2-phase operation: The connected machine only uses 2 phases for current intake. Therefore, the en- gine does not turn. The connected machine hums and heats up quickly due to the high current con- sumption. ** Have these tasks carried out by the service department of your Wacker Neuson contact person.

  • Page 33: Fue 6

    * 2-phase operation: The connected machine only uses 2 phases for current intake. Therefore, the en- gine does not turn. The connected machine hums and heats up quickly due to the high current con- sumption. ** Have these tasks carried out by the service department of your Wacker Neuson contact person.

  • Page 34: Disposal

    12 Disposal 12 Disposal 12.1 Disposal of waste electrical and electronic equipment For customers in EU countries This device is subject to the European Directive 2002/96/EC on waste electrical and electronic equipment (WEEE) and the corresponding national legislation. The WEEE directive outlines the procedure for handling electrical waste equip- ment across the EU.

  • Page 35: Accessories

    Accessories 13 Accessories There is a wide range of accessories available for the machine. For more information on the individual accessories, visit the following website: www.wackerneuson.com.

  • Page 36: Technical Data

    Technical data 14 Technical data 14.1 FUE 1 Designation Unit FUE 1/042/200W FUE 1/120/200W Item no. 0008934 0610023 Length x Width x Height mm (in) 420 x 325 x 325 (16.5 x 12.8 x 12.8) Weight kg (lb) 25 (55.1) Input rated voltage 230 1 Input rated frequency...

  • Page 37: Fue 2

    Technical data 14.2 FUE 2 Designation Unit FUE 2/042/200W FUE 2/250/200W Item no. 0008902 0610011 Length x Width x Height mm (in) 420 x 325 x 325 (16.5 x 12.8 x 12.8) Weight kg (lb) 26,4 (58.2) Input rated voltage 230 1 Input rated frequency Input rated current...

  • Page 38: Fue 6

    Technical data 14.3 FUE 6 Designation Unit FUE 6/042/ FUE 6/042/ FUE 6/042/ 200W 200W SC 200W SC 4 Item no. 0610176 0610084 0610405 Length x Width x Height mm (in) 524 x 325 x 325 (20.6 x 12.8 x 12.8) Weight kg (lb) 32,5 (71.6)

  • Page 39: Ktu 2

    Technical data 14.4 KTU 2 Designation Unit KTU 2/042/200W KTU 2/250/200W Item no. 0008884 0610013 Length x Width x Height mm (in) 387 x 395 x 446 (15.2 x 15.5 x 17.5) Weight kg (lb) 33,2 (73.1) Input rated voltage 230 1~ Input rated frequency Input rated current...

  • Page 40: Extension Cable

    Technical data 14.5 Extension cable WARNING Electrical voltage. Injuries from electrocution. Check power cable and extension cable for signs of damage. Only use extension cables for which grounded conductors are connected to the plug and the coupling (only for machines of class rating I, see chapter Technical Data).
  • Page 41 Technical data Extension cable for the US market: Machine Voltage Extension Cross-section [ft] area of cable [AWG] FUE 1/042/200W 230 1 < 90 FUE 1/120/200W < 142 < 224 FUE 2/042/200W 230 1 < 66 FUE 2/250/200W < 105 < 165 FUE 6/042/200W 220-240 1 FUE 6/042/...

  • Page 42: Glossary

    15 Glossary 15 Glossary Class rating The class rating according to DIN EN 61140 specifies the safety measures for electrical equipment to avoid electrocution. There are four class ratings: Class rating Meaning No special protection apart from the basic insulation. No grounded conductor.
  • Page 43 15 Glossary Protection class IP The protection class according to DIN EN 60529 indicates the suitability of elec- trical equipment for use in certain ambient conditions as well as the protection against risks. The protection class is specified by an IP code according to DIN EN 60529. Code Meaning 1st number: Protection against touching hazardous parts.
  • Page 44 15 Glossary...

  • Page 45: Ec Declaration Of Conformity

    EC Declaration of Conformity Manufacturer Wacker Neuson SE Preußenstraße 41, 80809 München Product Type Product type Inverter Item no. 0008902, 0008934, 0008884, 0610013 0610011, 0610023, 0610176, 0610084, 0610405 Guidelines and standards This is to certify that this product meets and complies with the relevant regulations and re-...

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