Wacker Neuson GP 2600 Operator's Manual
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Wacker Neuson GP 2600 Operator's Manual

Wacker Neuson GP 2600 Operator's Manual

Non-carb generator
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0170798en
001
0408
Generator, Non-CARB
GP 2600
OPERATOR'S MANUAL
0
1
7
0
7
9
8
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Summary of Contents for Wacker Neuson GP 2600

  • Page 1 0170798en 0408 Generator, Non-CARB GP 2600 OPERATOR’S MANUAL...
  • Page 2 DANGER CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.

  • Page 3: Table Of Contents

    GP 2600 Table of Contents Foreword Safety Information Laws Pertaining to Spark Arresters ............6 Operating Safety .................. 7 Operator Safety while using Internal Combustion Engines ....9 Service Safety ..................10 Label Locations .................. 11 Safety and Operating Labels .............. 12 Operation Determining Power Requirements .............

  • Page 4: Wc_Bo0170798En_001Toc.fm

    Table of Contents GP 2600 Technical Data Generator ....................34 Engine ....................35 wc_bo0170798en_001TOC.fm...

  • Page 5: Foreword

    Foreword Foreword This manual provides information and procedures to safely operate and maintain this Wacker model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact Wacker Corporation.

  • Page 6: Safety Information

    Safety Information GP 2600 Safety Information This manual contains DANGER, WARNING, CAUTION, NOTICE and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

  • Page 7: Operating Safety

    GP 2600 Safety Information Operating Safety Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use this generator inside a home or garage, EVEN IF doors and windows are open.
  • Page 8 Safety Information GP 2600 2.2.8 NEVER allow untrained personnel to operate or service the generator. The generator set should be set up by a certified electrician. 2.2.9 NEVER stand on the machine. 2.2.10 DO NOT stand under the machine while it is being hoisted or moved.

  • Page 9: Operator Safety While Using Internal Combustion Engines

    GP 2600 Safety Information Operator Safety while using Internal Combustion Engines Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine Owner’s Manual and the safety guidelines below. Failure to follow the DANGER warnings and safety standards could result in severe injury or death.

  • Page 10: Service Safety

    Safety Information GP 2600 Service Safety Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. If WARNING the generator is experiencing problems or is being serviced, attach a “DO NOT START”...

  • Page 11: Label Locations

    GP 2600 Safety Information Label Locations wc_si000196gb.fm...

  • Page 12: Safety And Operating Labels

    Safety Information GP 2600 Safety and Operating Labels Wacker machines use international pictorial labels where needed. These labels are described below: Label Meaning DANGER! No sparks, flames or burning objects near machine. Shut off the engine before refueling. WARNING! Hot surface! DANGER! Asphyxiation hazard.
  • Page 13 GP 2600 Safety Information Label Meaning CAUTION! Use only clean, filtered gasoline fuel. Check the fuel level. Open the fuel flow valve. Close the choke. Turn the engine switch to the ON position. Pull the rewind starter. Open the choke.
  • Page 14 Safety Information GP 2600 Label Meaning Turn the engine switch to “OFF”. Close the fuel flow valve. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
  • Page 15 GP 2600 Safety Information Label Meaning A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this plate so it will be available should the nameplate become lost or damaged.

  • Page 16: Operation

    Operation GP 2600 Operation Determining Power Requirements This generator is designed to operate single-phase, 60 Hz appliances running at 120 VAC. Check the nameplate or label provided on tools and appliances to make sure their power requirements match the power output of the generator.

  • Page 17: Installation

    GP 2600 Operation Installation Place the generator in an area where it will not be exposed to rain, snow, or direct sunlight. Make sure it is positioned on firm, level ground, so it will not slide or shift. Position the engine exhaust away from areas where people may be present.

  • Page 18: Generator Derating

    Operation GP 2600 Generator Derating All generators are subject to derating for altitude and temperature. Internal combustion engines, unless modified, run less efficiently at higher altitudes due to the reduction of air pressure. This translates into a lack of power and thus reduction in generator output.

  • Page 19: Grounding The Generator

    GP 2600 Operation Grounding the Generator A ground connection (a) is located on the generator frame. For proper operating safety, this ground terminal must be connected to a good ground source. This ground connection must comply with National Electrical Code standards, and state and local regulations.

  • Page 20: Use Of Extension Cords

    Operation GP 2600 Use of Extension Cords When a long extension cord is used to connect an appliance or tool to the generator, a voltage loss occurs—the longer the cord, the greater the voltage loss. This results in less voltage being supplied to the appliance or tool and increases the amount of current draw or reduces performance.

  • Page 21: Control Panel

    GP 2600 Operation Control Panel Ref. Description Ref. Description GFI duplex receptacle—120V GFI test button Circuit breaker—20 Amp. GFI reset button Duplex receptacle—120V Engine ON-OFF switch wc_tx000558gb.fm...

  • Page 22: Ground Fault Interrupt (Gfi)

    Operation GP 2600 Ground Fault Interrupt (GFI) The 120V, 20 Amp receptacle (a) is equipped with a ground fault circuit interrupt (GFI). The GFI shuts off the power to the receptacle when a ground fault occurs to a piece of equipment attached to the generator.

  • Page 23: Before Starting

    GP 2600 Operation 3.10 Before Starting 3.10.1 Read and understand the safety and operating labels and instructions at the beginning of this manual. 3.10.2 Inspect the generator for any signs of damage which may affect operation or pose a safety hazard.

  • Page 24: To Start

    Operation GP 2600 3.11 To Start 3.11.1 Ensure that the generator is properly installed in an outdoor location. See Sections Installation and Operator Safety while using Internal Combustion Engines for installation warnings and safety guidelines. 3.11.2 Disconnect all loads from the generator.

  • Page 25: Maintenance

    GP 2600 Maintenance Maintenance Engine Maintenance The chart below lists basic machine and engine maintenance. Refer to your engine Operator’s Manual for additional information on engine maintenance. Periodic Maintenance Schedule Daily After Every Every Every before first starting 20 hrs.

  • Page 26: Engine Oil

    Maintenance GP 2600 Engine Oil 4.3.1 Drain the oil while the engine is still warm. 4.3.2 Remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid that drains off.

  • Page 27: Servicing Air Cleaner

    GP 2600 Maintenance Servicing Air Cleaner See Graphic: wc_gr004301 Service the air cleaner frequently to prevent carburetor malfunction. NOTICE: NEVER run the engine without the air cleaner. Severe engine damage will occur. NEVER use gasoline or other types of low flash-point solvents for cleaning the air cleaner.

  • Page 28: Spark Plug

    Maintenance GP 2600 Spark Plug Clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler while it is hot.

  • Page 29: Storage

    GP 2600 Maintenance Storage Before storing the generator for a long period of time: 4.6.1 Close the fuel valve and remove and empty the sediment cup or fuel strainer. 4.6.2 Disconnect the fuel line from the carburetor. Place the open end of the fuel line into a suitable container and open the fuel valve to drain the fuel from the tank.

  • Page 30: Troubleshooting

    Maintenance GP 2600 Troubleshooting Problem / Symptom Reason / Remedy If engine doesn't start, check • Engine switch is on “Start”. that: • Fuel valves under fuel tank and on engine are open. • Fuel tank has fuel. • Choke lever is in correct position. Choke should be closed when starting a cold engine.
  • Page 31 GP 2600 Maintenance Notes: wc_tx000559gb.fm...

  • Page 32: Wire Colors

    Maintenance GP 2600 Wire Colors Wire Colors Black Yellow Orange Green Brown Purple Blue Violet Clear Shield Pink White Gray Light blue 4.10 Wiring Schematic See Graphic: wc_gr004573 Ref. Description Ref. Description Ref. Description Generator Control Box Engine Ref. Description Ref.
  • Page 33 GP 2600 Maintenance wc_gr004573 wc_tx000559gb.fm...

  • Page 34: Technical Data

    Technical Data GP 2600 Technical Data Generator Item No. GP 2600 0620088 Generator Maximum Output 2600 Continuous Output 2250 Type Single voltage, single phase, Auto voltage regulator system AC Voltages Available volts phase Frequency Power Factor AC receptacles: 125V GFI duplex...
  • Page 35 GP 2600 Technical Data Engine Item No. GP 2600 0620088 Engine Engine Type 4-stroke, overhead valve, single cylinder Engine Make Wacker Engine Model WM 170 Rated Power 4.2 (5.7) kW (Hp) Spark Plug NGK BR6HS (Champion RL86C) Electrode Gap 0.6–0.7 (0.024–0.028) mm (in.)
  • Page 36 Wacker Construction Equipment AG · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-3 54 02 - 0 · Fax: +49 - (0)89-3 54 02-3 90 Wacker Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 · Tel. : (800) 770-0957 Wacker Asia Pacific Operations ·...

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