TABLE OF CONTENTS Safety First �������������������������������������������������������������������������������������������������������������������������������2 Product & Installation Overview �������������������������������������������������������������������������������������������3 Suggested Tools and Supplies �����������������������������������������������������������������������������������������������3 Parts Included List ������������������������������������������������������������������������������������������������������������������4 Parts Included Illustration �����������������������������������������������������������������������������������������������������5 Tank Penetration ��������������������������������������������������������������������������������������������������������������������6 Mount Assembly ���������������������������������������������������������������������������������������������������������������������8 Cable Support ������������������������������������������������������������������������������������������������������������������������13 Mixer Maintenance Recommendations �����������������������������������������������������������������������������14 Mixer Warranty ���������������������������������������������������������������������������������������������������������������������15 Non-warranty Repairs ����������������������������������������������������������������������������������������������������������16 Repair Contact Form ������������������������������������������������������������������������������������������������������������17 QUESTIONS?
Back to Contents SAFETY FIRST IMPORTANT: PLEASE READ THIS MANUAL AND SAVE FOR FUTURE REFERENCE WARNINGS: Moving Machinery Shock Hazard • Under NO circumstances should anyone enter the water with the mixer connected or in operation. • Running the unit out of water will create a dangerous situation and damage the seals. •...
• Must be schedule 40 stainless steel 300 series pipe suitable for NSF 61 applications. Some parts will arrive pre-assembled from Kasco; however, all assembly steps are listed for reference. PM-100 PIPE MOUNT MANUAL...
Back to Contents SUGGESTED TOOLS AND SUPPLIES Electric or cordless drill 3/8” drill bit 7/8” hole saw or 1-7/64” (for 10 AWG cord) hole saw 9/16” socket wrench Adjustable pliers 3/4” wrench 3/4” socket wrench 9/16” wrench Side cutter Half-round metal file Pan to catch shavings PM-100 PIPE MOUNT MANUAL...
Back to Contents PARTS INCLUDED LIST Assembly Item Description Part No. Upper mount Upper mount base 997102 Upper mount pipe bracket 997117 Upper mount lock handle 997170 1/2”-13 x 1-3/4” serrated flange screw 840531 1/2”-13 x 1/4” shoulder screw 451114 Serrated flange nut 840530 Lower mount...
Back to Contents TANK PENETRATION • The maximum tank roof thickness accommodated by the tank penetration parts included is 1/8”. • Suggested measurements are based on a 24” square access hatch. Tank hatch center point Ø 7/8” 4” Ø 3/8” 1.
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Back to Contents TANK PENETRATION (CONT.) 8. Fit a flat washer (S) and then the sealing washer (T) onto the eye bolt (Q). 9. From the tank interior, insert the eye bolt (Q) with washers (S, T) through the 3/8” hole. 10.
Back to Contents MOUNT ASSEMBLY With multiple options in both the upper and lower mount assemblies, the PM-100 allows for versatile adjust- ment of the unit’s position and angle within the tank. Upper Mount Base Installation 1. Install the upper mount base (A) as desired within the tank (hardware not included). 2.
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Back to Contents MOUNT ASSEMBLY (CONT.) Lower Mount Assembly 1. Slide the lower mount can strap (G) into position on the unit 3” from the cage, ensuring the clamp on the mixer cage is in line with the can strap flanges. 2.
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Back to Contents MOUNT ASSEMBLY (CONT.) 5. Fit the strut-block assembly over the can strap, aligning the bottom holes on each strut with the screw and nut on the can strap flanges. Align with can strap hardware 6. The mounting position of the unit is adjustable. Align one of the top three holes in the strut-block assembly with one of the top three holes in the can strap to position the CertiSafe™...
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Back to Contents MOUNT ASSEMBLY (CONT.) Pipe Attachment 1. Slide the pipe down through the hole created between the blocks (H). The pipe should rest on the strut plates below. 2. Tighten all hardware and ensure components are secure to the pipe without over-tightening. 3.
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Back to Contents MOUNT ASSEMBLY (CONT.) Steps 6 through 9 are best completed with two people. 6. Move the entire assembly into place over the installed upper mount base (A). 7. Align the slot of the pipe bracket (B) with the shoulder screw (E) installed in the upper mount base. 8.
5. Tighten the top nut on the cord grip (S) to seal the power cable penetration. 6. Terminate the power cable into an exterior junction box (not supplied by Kasco). PM-100 PIPE MOUNT MANUAL...
• Replacing the seal and changing the oil every 3-5 years will add reliability and longevity to the mixer. • Seal replacement and all other repair services should be performed by Kasco Marine. Electrical Troubleshooting • If a unit fails to operate, you can use a series of simple checks to determine the general cause.
(for return delivery of the repaired unit), daytime phone number, and an e-mail address for correspondence regarding the warranty claim. Any expedited shipping method for the return of the unit is at the customer’s expense. Kasco Marine will return units repaired under warranty at our expense via ground freight within the continental United States.
This request should include a daytime phone number and e-mail address. Estimate options are as follows: • Kasco contacts the customer with a repair total after we evaluate the unit, but before we perform the work quoted. •...
Back to Contents REPAIR CONTACT FORM • Kasco requires that all equipment sent for repair MUST be accompanied by this form and marked to Repairs attention. Kasco Marine • Unit should be cleaned before shipping. 800 Deere Road • Kasco is NOT responsible for shipping damage accrued in Prescott, WI 54021 return shipment.
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