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O
O
p
p
e
e
r
r
a
a
t
t
i
i
5
5
Maintenance
Maintenance
Redu
Reductio
ction
n
gearbox
gear
Operat
Ope
rate e th the e tr truck
gea
gearbo
rbox x is is sl sligh
NOTE
NOTE
The following 2methods can be used to
The following 2methods can b
replace
repl
ace the
the gear
gearbox
Oper erat ate e th the e tr truc
Op
th the e to top, p, an
and d th then
Clean the oil level plug (1), the fill plug (2)
Clean the oil level plug (1), the
and the oil drain plug (3) and surrounding
and the oil drain plug
areas.
areas.
Re
Remo
move
ve th the e oi oil l le leve
Place a container under the oil drain plug
Place a container under the oil drain plug
(3).
(3).
Re
Remo
move
ve th the e ma
co
compl
mplete
etely ly dra
drain in the
Cl
Clea
ean n th the e ma
magn
Reinst
Rei
nstal all l and
and ti tight
plug (3).
plug (3).
Oi
Oil l dra
drain in plu
plug g (3)
(3) tor
Pour approximately 400cc of gear oil
Pour approximately 400cc of gear oil into
th the e spe
speed
ed red
reduc
port rt, , un
po
unti til l th the e oi oil l ov
por
port t (1)
(1). .
Tighten the oil level port (1) and
Tighten the oil level port (1) and the filling
plug (2).
plug (2).
Torque: 20Nm
Torque: 20Nm
Repl plac
Re
ace e th the e ge
gear arbo
ge
box x on
on th the e ot othe
Rep
Replac
lacing
ing th the e gea
bl blin ing g th the e wh
whee
eels ls) )
NOTE
NOTE
Fo
Foll llow
ow th the e re regu
gula lati tion
oil and lu
oil
and lubric
bricatin
ating g grea
n
n
g
g
I
I
n
n
s
s
t
t
r
r
u
u
c
c
t
t
i
i
o
o
n
n
s
s
–
–
3
3
3
3
5
5
8
8
0
0
1
1
1
1
box
uck unt
until il th the e sp
speed
eed red
reduct
ightl tly y war
warm.
m.
e used to
box oil
oil. .
uck k un
unti til l th the e fil filli ling
ng pl plug
ug (2 (2)i )is s at at
en st stop
op th the e tr truc
uck. k.
fill plug (2)
(3) and surrounding
vel l pl plug
ug a a nd
nd th the e fi fi ll ll pl plug
magn
gnet etic ic oi oil l dr drai ain n pl plug
ug (3 (3) ) an
the gea
gear r oi oil. l.
gnet et on
on th the e oi oil l dr drai ain n pl plug
ug (3 (3). ).
ghten
en th the e mag
magnet
netic ic oil
oil dra
torque
que: : 20N
20Nm m
uctio
tion n gea
gearbo
rbox x fro
from m th the e fil filli ling
over erflo
flows
ws fr from
om th the e oi oil l le leve
the filling
gear ar oi oil l in in the
the spe
speed
ed red
reduct
her r side.
side.
gear r oil
oil wit
with h dis
disass
assem-
ons s fo for r th the e sa
safe fe ha
hand
ndli ling
grease.
se.
https://www.forkliftpdfmanuals.com/
7
7
0
0
1
1
E
E
N
N
–
–
0
0
4
4
/
/
2
2
0
0
1
1
4
4
uction
ion
ug. .
and d
drain in
into
ng
vel l
uctio ion n
em-
ng of
of
9
9
7
7
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