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Hot Water Energy Storage
Unvented Cylinders
GB & NI
Kingspan
Installation & Maintenance Instructions
for an unvented hot water cylinder with
external thermal expansion
Kingspan Environmental
Tadman Street
Wakefield
WF1 5QU
Tel: 0345 260 0258
Email: hotwater@kingspan.com
www.kingspan.com
Part No: 026446 - APRIL 2018

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Summary of Contents for Kingspan Tribune HE Series

  • Page 1 Hot Water Energy Storage Unvented Cylinders GB & NI Kingspan Installation & Maintenance Instructions for an unvented hot water cylinder with external thermal expansion Kingspan Environmental Tadman Street Wakefield WF1 5QU Tel: 0345 260 0258 Email: hotwater@kingspan.com www.kingspan.com Part No: 026446 - APRIL 2018...
  • Page 2: Table Of Contents

    GB & NI CONTENTS INTRODUCTION Your cylinder and its components For over 85 years, Kingspan’s unvented hot water cylinders have continued to meet the evolving and Preparing to install the cylinder demanding hot water needs of homes in the UK and Installation instructions Ireland.
  • Page 3: Your Cylinder And Its Components

    Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI YOUR CYLINDER AND ITS COMPONENTS YOUR CYLINDER AND ITS COMPONENTS The unvented cylinder comes complete with the necessary fittings, safety and control devices needed to connect to the cold water mains.
  • Page 4: Preparing To Install The Cylinder

    Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI PREPARING TO INSTALL THE CYLINDER STORAGE PRIOR TO INSTALLATION SITING THE UNIT The unvented cylinder should be stored in its original The unvented cylinder can supply outlets above it or at packaging in an upright position in an area free from some distance from it.
  • Page 5 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI VERTICAL UNIT Notes: HOT OUTLET The pressure reducing valve, non-return valve and expansion relief valve are combined together in the inlet control set.
  • Page 6: Installation Instructions

    Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI INSTALLATION INSTRUCTIONS COLD MAINS PIPEWORK Run the cold mains through the building to the place where the unvented cylinder is to be installed. Take care not to run the cold pipe near hot water or heating pipework so that the heat pick-up is minimised.
  • Page 7 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI INSTALLATION INSTRUCTIONS (CONTINUED) BALANCED CONNECTIONS SOLAR INDIRECT UNVENTED Where there are showers, bidets or monobloc mixing taps in the installation, these should be installed to comply with the (TWIN COIL) Water Supply (Water Fittings) Regulations 1999.
  • Page 8 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI INSTALLATION INSTRUCTIONS (CONTINUED) SECONDARY CIRCULATION CONNECTION ELECTRICAL CONNECTIONS This can be used with secondary circulation. An appropriate Complete the wiring – use the appropriate wiring diagrams WRAS approved bronze or stainless steel circulator should on pages 18-21.
  • Page 9 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI INSTALLATION INSTRUCTIONS (CONTINUED) The two safety valves will only discharge water under fault A) To a trapped gully with the end of the pipe below the fixed conditions. When operating normally water will not be grating and above the water seal.
  • Page 10 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI SPECIFICATION DETAILS IMMERSION HEATER The unvented cylinder is made from Duplex stainless steel for excellent corrosion resistance. The cylinder has a • 13/4“ BSP parallel threaded head strong rust-proofed steel case and is highly insulated with •...
  • Page 11 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI PRODUCT DIAGRAMS DIRECT CONNECTIONS: 22mm Cold feed with dip pipe to diffuser in bottom of cylinder 22m Hot water outlet 50˚ C1 Immersion heater C2 Secondary immersion heater 30˚...
  • Page 12 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI PRODUCT DIAGRAMS (CONTINUED) INDIRECT PRE-PLUMBED 22mm Inlet control set - cold feed B 22mm Hot water draw-off C 22mm Tundish drain-off 22mm Balanced cold Secondary return (210L, 250L &...
  • Page 13 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI PRODUCT DIAGRAMS (CONTINUED) SOLAR INDIRECT PRE-PLUMBED 22mm Inlet control set - cold feed B 22mm Hot water draw-off C 22mm Tundish drain-off 22mm Balanced cold Secondary return (210L, 250L &...
  • Page 14 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI PRODUCT DIAGRAMS (CONTINUED) INDIRECT CONNECTIONS: 22mm Cold feed with dip pipe to diffuser in bottom of cylinder (1” Female BSP connection on 400 & 500L model with no deffuser) 22m Hot water outlet (1”...
  • Page 15 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI PRODUCT DIAGRAMS (CONTINUED) SLIMLINE INDIRECT CONNECTIONS: 22mm Cold feed with dip pipe to diffuser in bottom of cylinder 22m Hot water outlet C1 Immersion heater C2 Secondary immersion heater 250 &...
  • Page 16 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI PRODUCT DIAGRAMS (CONTINUED) SOLAR DIRECT CONNECTIONS: 22mm Cold feed with dip pipe to diffuser in bottom of cylinder 22m Hot water outlet C1 Immersion heater C2 Secondary immersion heater D1 22mm Boiler coil connections D2 22mm Solar coil connections...
  • Page 17 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI PRODUCT DIAGRAMS (CONTINUED) HEAT PUMP & SOLAR CONNECTIONS: 22mm Cold feed with dip pipe to diffuser in bottom of cylinder 22m Hot water outlet 50˚...
  • Page 18 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI WIRING DIAGRAMS PRE-PLUMBED AND HEAT PUMP CYLINDERS The diagrams shown relate to the components listed. Other components and other manufacturers’ components may vary in their wiring requirements, particularly thermostats.
  • Page 19 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI WIRING DIAGRAMS (CONTINUED) SOLAR HIGH LIMIT CONTROL These schematic wiring diagrams depict an IMIT high limit control stat and the connections are numbered accordingly.
  • Page 20 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI WIRING DIAGRAMS (CONTINUED) VARIANT DUAL THERMOSTAT WIRING The diagrams shown relate to the components listed. Other components and other manufacturers’...
  • Page 21 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI WIRING DIAGRAMS (CONTINUED) CONNECTED TO BOILER WITH PUMP OVER-RUN FACILITY Programmable Two Channel Programmable Green Plug Room Stat Room Stat With DHW Control Pump E SLB LP...
  • Page 22 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI COMMISSIONING STERILISATION STORAGE TEMPERATURE Only switch on power to the immersion heaters once The recommended storage temperature for both direct and sterilisation liquid has been purged and the cylinder filled with indirect cylinders is 60-65°C.
  • Page 23 Hot Water Energy Storage Installation & Maintenance Instructions for an unvented Unvented Cylinders hot water cylinder with external thermal expansion GB & NI SERVICING GENERAL Servicing should only be carried out by competent installers 1) Twist the cap of the expansion relief valve on the inlet and only spare parts approved by the manufacturer may control set and allow water to flow for 5 seconds. Release be used.
  • Page 24: Information For Homeowners

    You should employ Kingspan is a licensed member of the Benchmark Scheme a competent installer to perform the annual service and which aims to improve the standards of installation and...
  • Page 25 MAINS PRESSURE HOT WATER STORAGE SYSTEM COMMISSIONING CHECKLIST This Commissioning Checklist is to be completed in full by the competent person who commissioned the storage system as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference. Failure to install and commission this equipment to the manufacturer’s instructions may invalidate the warranty but does not affect statutory rights.
  • Page 26: Service Record

    SERVICE RECORD It is recommended that your hot water system is serviced regularly and that the appropriate Service Record is completed. Service Provider Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions.
  • Page 27 Document (G) Part 3 of the removed for unauthorised repair or following conditions before registering your Building Regulations of England and Wales. replacement. AFFIX YOUR STAMP HERE Customer Service Department - Cylinders Kingspan Environmental Unit 1 Tadman Street WAKEFIELD WF1 5QU APR 2018...
  • Page 28 (Mandatory) Post code Phone Email Address: Number:  IF YOU WOULD LIKE TO RECEIVE SPECIAL OFFERS ON KINGSPAN SERVICE DEALS AND OTHER KINGSPAN PRODUCTS PLEASE TICK THIS BOX: Make of Product Model/Size Serial Number (Mandatory) Installers Contact Details (can be found in Commissioning Checklist)