Related Manuals for Kingspan AUXD120
Summary of Contents for Kingspan AUXD120
- Page 1 ULTRASTEEL PLUS - INSTALLATION AND MAINTENANCE INSTRUCTIONS JANUARY 2017 PART NO. 024458...
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Page 2: Important Note To The Installer
KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS IMPORTANT NOTE TO THE INSTALLER Read these instructions before commencing installation. Unvented cylinders are a controlled service as defined in the latest edition of the building regulations and should only be fitted by a competent person. - Page 3 KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers are provided with the correct equipment for their needs, that it is installed, commissioned and serviced in accordance with the manufacturer’s instructions by competent persons and that it meets the requirements of the appropriate Building Regulations.
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Page 4: Unpacking The Unit
KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS UNPACKING THE UNIT Ultrasteel Plus comes complete with the fittings required to complete the installation. High flow rate inlet control set 3.0 Bar Pressure reducing vslve 8 Bar Two port valve Expansion relief Spare Part No. VALVE2PORTH Spare part No. -
Page 5: Siting The Unit
KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS SITING THE UNIT ULTRASTEEL PLUS can supply outlets above it or at some Access for maintenance of the valves should be considered. distance from it. Site the unit to minimise “dead leg” Consideration should be given to position of discharge distances, especially to the point of most frequent use. -
Page 6: General Installation
KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS GENERAL INSTALLATION COLD MAINS PIPEWORK CONNECTING TO THE CYLINDER Run the cold main through the building to the place where All of the pipework connections on the cylinder are the ULTRASTEEL PLUS is to be installed. Take care not to designed to accept 22mm copper pipe. - Page 7 KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS BALANCED COLD CONNECTION SECONDARY CIRCULATION If there are to be showers, bidets or monobloc taps in the ULTRASTEEL PLUS can be used with secondary circulation. installation then a balanced cold supply is necessary. There An appropriate WRAS approved bronze circulator should is a 22mm balanced connection on the inlet set.
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Page 8: Discharge Arrangement
Note: D2 pipe from tundish is now allowed to be installed in soil stacks within premises. This activity is not recommended by Kingspan as discharge from T&P may continue for long periods of time. It is the installer’s responsibility to ensure the... -
Page 9: Worked Example
KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS The discharge pipe (D2) from the tundish should: WORKED EXAMPLE The example below is for G1/2 temperature relief valve with A) Have a vertical section of pipe at least 300mm long, a discharge pipe (D2) having 4 No. elbows and length of 7m below the tundish before any elbows or bends in the from the tundish to the point of discharge. -
Page 10: Technical Specifications
KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS TECHNICAL SPECIFICATIONS ULTRASTEEL PLUS DIRECT Technical specifications Connections: 22mm Cold feed with dip pipe to diffuser in bottom of cylinder 22mm Hot water outlet Immersion heater Secondary immersion heater Temperature relief valve boss (Valve factory fitted to cylinder) - Page 11 KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS TECHNICAL SPECIFICATIONS ULTRASTEEL PLUS INDIRECT Technical specifications Connections: 22mm Cold feed with dip pipe to diffuser in bottom of cylinder 22mm Hot water outlet † Immersion heater Secondary immersion heater 22mm Coil connections ” Temperature relief valve boss (Valve factory fitted to cylinder)
- Page 12 KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS ULTRASTEEL PLUS SOLAR UNVENTED INDIRECT TWIN COIL CYLINDER UPPER COIL The upper coil is connected to the fossil fuel boiler as per the instructions for the ULTRASTEEL PLUS Unvented Indirect single coil model with the dual stat control and high limit thermostat inserted into pocket G1 (lower diagram page 12).
- Page 13 KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS SOLAR HIGH LIMIT CONTROL TYPICAL SCHEMATIC WIRING DIAGRAMS These schematic wiring diagrams depict an IMIT high limit control stat and the connections are numbered accordingly. Where an alternative is supplied connect as per manufacturer’s instructions.
- Page 14 KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS TYPICAL SCHEMATIC WIRING DIAGRAMS The diagrams shown relate to the components listed. Other components and other manufacturers’ components may vary in their wiring requirements, particularly thermostats. Always refer to manufacturers’ instructions which may override the detail in order to function correctly.
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Page 15: Thermostat Wiring Diagrams
KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS THERMOSTAT WIRING DIAGRAMS The diagrams below show the wiring within the thermostat box for indirect and direct cylinders respectively. The thermostat mounted on the right controls the immersion heater. The thermostat on the left switches the controls for the primary heat exchanger. -
Page 16: Technical Specification
KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS TECHNICAL SPECIFICATION Maximum Inlet Water Pressure 12 Bar Operating Pressure 3.0 Bar Expansion Valve Opening Pressure 8.0 Bar Maximum Operating Pressure 8.0 Bar Opening Pressure of T & P Valve 10.0 Bar Opening Temperature of T & P Valve Maximum Pressure on Primary Circuit (Indirect &... - Page 17 KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS...
- Page 18 Commonly this is done at the same time Servicing should only be carried out by competent installers and any spare parts used must be Kingspan approved. NEVER as the annual boiler service. 1) Twist the cap of the expansion relief valve on the inlet bypass any safety devices or operate the unit without them control set and allow water to flow for 5 seconds.
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Page 19: Fault Finding
KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS FAULT FINDING... -
Page 20: Spare Parts
KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS SPARE PARTS A full range of spare parts is available from Kingspan Environmental. Tel: 0345 260 7260 see page 3 for part numbers. USER INSTRUCTIONS Your stainless system is automatic in normal use and requires only annual servicing. -
Page 21: Home Owner Information
KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS ULTRASTEEL PLUS UNVENTED HOT WATER CYLINDERS HOME OWNER INFORMATION INTRODUCTION USER INSTRUCTIONS Both immersion heater control and boiler heat heater supply remove the thermostat cover. To control thermostats should have been set during is required the the thermostat cover will need to be The immesion heater control is mounted on the removed. - Page 22 KINGSPAN ALBION RELIABLE HOT WATER CYLINDERS SERVICING...
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Page 23: Benchmark Scheme
The Benchmark code of practice can be found on the internet using the following internet site www.centralheating.co.uk and follow links. Kingspan is a licensed member of the Benchmark Scheme which aims to improve the standards of installation and commissioning of domestic heating and hot water systems in the UK and to encourage regular servicing to optimise safety, efficiency and performance. - Page 24 MAINS PRESSURE HOT WATER STORAGE SYSTEM COMMISSIONING CHECKLIST This Commissioning Checklist is to be completed in full by the competent person who commissioned the storage system as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference. Failure to install and commission this equipment to the manufacturer’s instructions may invalidate the warranty but does not affect statutory rights.
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Page 25: Service Record
SERVICE RECORD It is recommended that your hot water system is serviced regularly and that the appropriate Service Record is completed. Service Provider Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. -
Page 26: Guarantee Terms And Conditions
The product must be maintained by a competent person* Environmental spare parts. Kingspan have a policy of continuous product development and may introduce product modifications from time to time. As a consequence details given in this brochure are subject to alteration without notice. E&OE. - Page 27 This guarantee does not affect any legal rights you may EXCLUSIONS – The guarantee does not cover: have as a consumer under applicable national legislation Kingspan Environmental will not be liable for any fault governing your purchase of this product or costs arising from incorrect installation, incorrect...
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Page 28: Guarantee Registration Card
To be completed by the home owner. Please use this card to register within 30 days of commissioning / occupation if new build to benefit from the Kingspan Environmental 2 year guarantee. By completing this form, you consent to Kingspan...