Polaris FlexoPlast Instruction Manual

Auto thermo injection

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Instruction Manual

Auto Thermo injection

FlexoPlast

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Summary of Contents for Polaris FlexoPlast

Page 1 Instruction Manual Auto Thermo injection FlexoPlast...
Page 3: Table Of Contents
FlexoPlast Auto Thermo Injection Contents Section 1- Introduction (1-1) How to use the manual (1-2) Terminology and signs Section 2- General information (2-1) Company’s liabilities (2-2) Guarantee Section 3- Device introduction (3-1) Main Components (3-2) Explanation of Device Panel Section 4- Technical features...
Page 4 Please impart us with your constructive guidance, so that we can benefit from your comments, recommendations, and gain knowledge about your needs. We hope that you will find using FlexoPlast to be an enjoyable and successful experience, Polaris Engineering and Manufacturing...
Page 5: Section 1- Introduction
FlexoPlast Introduction...
Page 6: How To Use The Manual
Introduction (1-1) How to use the manual This manual presents the instructions about use, installation, and maintenance of Flexoplast made by Polaris Co. It should be noted that: • The product should be used according to the instructions of this manual. Thus, all parts of it should be read carefully before starting and installing the tool.
Page 7: Terminology And Signs
FlexoPlast Auto Thermo Injection (1-2) Terminology and signs Knowledge of signs meanings is of great importance. A list of signs has been introduced in the following for initial recognition and reference to them if necessary. Danger! Indicates compulsory warnings. Warning! Indicates functional recommendations.
Page 8: Section 2- General Information
FlexoPlast General Information...
Page 9: Company's Liabilities
FlexoPlast Auto Thermo Injection (2-1) Company liabilities Polaris Co. is not liable for any problem involving the following: Failure to follow the instruction manual (incorrect use of the product), repair by an unauthorized person and part replace- ment without coordination with the after-sales service depart- ment, failure due to power fluctuations.
Page 10 • Authorized representatives of Polaris Co. These persons are endorsed by the company to work on the device under any operational circumstances. They are also...
Page 11: Section 3- Device Introduction
FlexoPlast Device Introduction...
Page 12 Device Introduction (3-1) Main parts description The major parts of the Flexoplast include the following: 1.Muffle adjustment handle 2.Folding muffle holder 3.Heating and injection compartment (cartridge diameter should be 25 mm) 4.Muffle support 5.Pneumatic pressure adjustment regulator 6.Air pressure indicator gauge 7.Air hose input...
Page 13: Explanation Of Device Panel
FlexoPlast Auto Thermo Injection (3-2) Panel description 1.Device digital screen 2.Up button 3.Down button 4.Set button 5.Start/Stop button 6.Enter button Fig-2 Panel 1.Up button: Used for increasing the value of adjustable parameters. 2.Down button: Used for decreasing the value of adjustable parameters.
Page 14: Section 4- Technical Features
FlexoPlast Technical Features...
Page 15: The Device
FlexoPlast Auto Thermo Injection (4-1) Technical features and operation rules of device Polaris Co. products are manufactured based on the latest technologies and are of the highest qualities. The most recent design and manufacturing methodologies are employed to in- crease the lifetime and quality of products.
Page 16: Technical Information
Technical Features (4-2) Technical details Technical specifications of the Flexoplast are given in Table 1: Feed Source 220 v – 50/60 Hertz Power 800 w Device Height 635 mm Device Width 200 mm Device Depth 340 mm Approximate Weight 30 kg...
Page 17 FlexoPlast Transportation and installation...
Page 18: Unboxing
(5-1) Unboxing Having received the device, make sure that the main box is sealed and intact. Otherwise, inform the after-sales service de- partment of Polaris Co, or its authorized representatives. (5-2) How to move the device 1.Unplug the device from power 2.Unplug the compressed air input from the device...
Page 19: Environmental Conditions
The device should never be exposed directly to sunlight or humidity of rain, etc. Perform the following steps before using the device: 1.Flexoplast device is designed to be put on a stable desk, parallel to land. All parts of the working desk should be checked for stability.
Page 20: Device Installation
(plastofoams) and remove the Flexoplast and put on a fully-flat standard labora- tory table in a way that the surrounding area of the Flexoplast is empty for a minimum of 25cm. Make sure that the surface of the table and its legs are not metal.
Page 21: Section 6- Preliminary Use
FlexoPlast Preliminary Use...
Page 22: Device Launch
Device Application (6-1) Device Launch Step 1: Turning the device on Set the main button of the device on (1). The temperature will increase gradually to reach the programmed temperature. Step 2: Spraying the cartridge Select the proper cartridge. Open the container and spray the tube and the entire section except for the base and its cover using the silicon cast separator.
Page 23 FlexoPlast Auto Thermo Injection At this time turn the adjustment handle and the folding muffle support will be rested on the front of the device, then using a non-rubber glove or cloth hold the muffle and at the same time hold the up button for a few sec- onds.
Page 24: Section 7- Product Application
FlexoPlast Product Application...
Page 25: Full Device Launch
2. Connect the supplied power cable first to the outlet on the back of the device and then to the wall outlet. 3. Programming the device (adjusting injection parameters) A) Polyamide injection parameters The Flexoplast device is pre-programmed in the factory ac- cording to parameters required for polyamides. Polyamide Parameters Parameter Value Temperature 280°C...
Page 26 (7-1) Full Device Launch Parameters are according to Flexoplast materials. For other materials please refer to their technical specifi- cations. Adjustment of First Time (Melting or Heating Stage) For this purpose first press Set. The screen of the device will show the settings for adjustable parameters. You can...
Page 27 Step 4: Inserting the muffle Put the muffle on the Flexoplast device in a way that its hole is down. Then fix the muffle using the adjustment handle tight in its place.
Page 28 air pressure. Step 6: Automatic injection After the first adjusted time is completed, the injection of materials starts automatically (pre-programmed factory time is 15 minutes which may be changed), and the dis- play shows the passing of the second time. Step 7: Completion of injection (Automatic expansion) After the second adjusted time is complete, the piston automatically moves down.
Page 29: Section 8- Safety
FlexoPlast Auto Thermo Injection FlexoPlast Safety...
Page 30: General Safety
•Only the individuals trained by the installation and launch team of Polaris Co. are authorized to use the product. Do not touch the heating compartment when the device is on. Before using the device, make sure that all device components are installed properly.
Page 31: Safety Measures Of The Device
FlexoPlast Auto Thermo Injection (8-2) Safety Measures of the Device To improve safety, Polaris Co. always uses raw materials with guaranteed long-term quality through advanced production procedures. The quality control process and carried out in three stages for entering items, middle control and final control through multiple checkpoints to minimize the chance of error or defect of the device.
Page 32: Section 9- Maintenance
FlexoPlast Maintenance...
Page 33: Cleaning
FlexoPlast Auto Thermo Injection (9-1) Cleaning Clean the body of the device with a dry cloth. If needed, you may dampen the cloth with a small dose of water or a non-fat solvent (only for the body). The user should always keep the device clean and free from dirt, water or other unnoticed solvents.
Page 34: Periodical Maintenance
(9-2) Periodical Maintenance Periodical inspection and cleaning of the device should be per- formed based on the device’s usage. It is recommended for the user to state the amount of application and usage of the device after installation of the company experts and ask for the proper time for periodical inspection and cleaning of the device.
Page 35: Technical Maintenance Issues
FlexoPlast Auto Thermo Injection (9-3) Technical Maintenance Issues On the back of the device below the jack there is a 5A fuse for the main electricity of the device. In case of any problems you may replace the fuse according to the details provided on the device.
Page 36 Calling the aftersales services Unit of Polaris Co. +49 (0) 21033373500 +49 (0) 21033373550 www.polarisgmbh.com Service@polarisgmbh.com Email...
Page 37 FlexoPlast Auto Thermo Injection...