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ED 55-200/4-5.6G
Printed in Japan May 2005
AF-S DX Nikkor
JAA79351
JAA79301
REPAIR MANUAL
JAA79351-R.3670.A
作成承認印
Black
Silver
Copyrigh c 2005 by Nikon Corporation.
All Rights Reserved.
無断転載を禁ず !!
INC
配布許可印
サービス
計画課

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Summary of Contents for Nikon AF-S DX Nikkor ED 55-200/4-5.6G

  • Page 1 JAA79351-R.3670.A 作成承認印 配布許可印 サービス 計画課 M AF-S DX Nikkor ED 55-200/4-5.6G JAA79351 Black Silver JAA79301 REPAIR MANUAL Copyrigh c 2005 by Nikon Corporation. All Rights Reserved. 無断転載を禁ず !! Printed in Japan May 2005...
  • Page 2: Specifications

    JAA79351-R.3670.A Specifications Type of lens: G-type AF-S DX Zoom-Nikkor lens with built-in CPU and Nikon bayonet mount (Specially designed for use with Nikon digital SLR – Nikon DX format – cameras) Focal length: 55mm–200mm Maximum aperture: f/4–5.6 Lens construction: 13 elements in 9 groups (2 ED lens elements) Picture angle: 28°50’–8°...
  • Page 3 JAA79351-R.3670.A Before Disassembly / Assembly / Adjustment ... Note: When disassembling, make sure to memorize the processing state of wires and FPC ① Because prototypes are used for "Disassembly/(Re)assembly/Adjustment", they may differ from the actual ② products in forms, etc. Because pictures are processed by a special method, they may differ from the actual ones in texture.
  • Page 4 JAA79351-R.3670.A 1. Disassembly Rear cover ring ・ Take out 3 screws (#66) of the rear cover ring. ・ Take out 2 screws (#65) of AF contact unit. - D2 ・AF-S DX55-200/4-5.6G...
  • Page 5 JAA79351-R.3670.A Index ring / Mount unit ・ Take out 3 screws (#64). ・ Slacken the mount unit a little. Then remove the GND wire (of the main PCB) from the GND terminal (of the mount unit). ・ Remove the mount and washer (#62) from the lens body. ・...
  • Page 6 JAA79351-R.3670.A Main PCB ・ Remove the FPC of the SWM motor from the connector. ・ Disconnect each FPC of the MR sensor, AF contact, and zoom encoder from each connector. ・ Take out 3 screws (#73). ・ Remove the main PCB from the lens body. Zoom encoder FPC MR sensor FPC AF contact FPC...
  • Page 7 JAA79351-R.3670.A Zoom brush ・ Take out the screw (#53) to remove the zoom brush. Zoom brush Zoom ring ・ Take out 4 screws (#51) to remove the zoom ring unit. #51×4 Zoom ring unit Lens body - D5 ・AF-S DX55-200/4-5.6G...
  • Page 8 JAA79351-R.3670.A AF contact unit ・ Remove the AF contact unit, which is attached with the both-sided adhesive tape. AF contact unit MR sensor unit ・ Take out 2 screws (#75) to remove the MR sensor unit. ・ Take out the screw (#39) to remove the focus brush. - D6 ・AF-S DX55-200/4-5.6G...
  • Page 9 JAA79351-R.3670.A Mid-lens barrel unit ・ Take out 3 screws (#41) and 3 collars (#40). ・ Take out 4 screws (#45) to remove the mid-lens barrel unit from the lens body. ・ 2 keys (#48) come off at the same time. #48×2 #45×4 Mid-lens barrel unit...
  • Page 10 JAA79351-R.3670.A Focus gear ring unit ・ Remove the stopper screw (#42). ・ Viewed from the object, turn the focus gear ring counterclockwise a little to remove it. ・ The friction spring (#70) comes off. Focus gear ring Mid-lens barrel unit Object side Focus coupling ring ・...
  • Page 11 JAA79351-R.3670.A 1st lens group ・ Turning the 1st lens-group sliding ring and focus ring each in the direction of the arrow, and remove them from the lens body. Lens body Focus ring 1st lens-group sliding ring - D9 ・AF-S DX55-200/4-5.6G...
  • Page 12 JAA79351-R.3670.A Fixed tube #30×3 ・ Take out 3 screws (#28). #31×3 ・ Remove 3 cam-tube guide axles (#31) and 3 cam-tube guide collars (#30). ・ Remove the fixed tube (#29) from the lens body. #28×3 2nd lens group ・ Peel off the sheet (#8). ・...
  • Page 13 JAA79351-R.3670.A Straight tube unit ・ Remove 3 3rd lens-group collars (#20-4) and 3 screws (#20-5). ・ The 3rd lens group and straight tube unit come off. #20-5×3 #20-4×3 Concave portion Straight tube unit Aperture lever 3rd lens group Removal of 3rd lens group and 4th lens group ・...
  • Page 14: Assembly / Adjustment

    JAA79351-R.3670.A 2. Assembly / Adjustment Mounting of 4th lens group on 3rd lens group Align the letter of the 4th lens group ・ The washer and spring- with the position of the aperture lever. washer are assembled in the screw (#19). #19×3 4th lens group 3rd lens group...
  • Page 15 JAA79351-R.3670.A 2nd lens group #20-7×3 ・ Align the reference line of the 2nd lens group with the #20-6×3 concave portion of the straight tube unit, and assemble them. Then fix with 3 collars (#20-6) and 3 screws Concave portion (#20-7). Reference line Straight tube unit 2nd lens group...
  • Page 16 JAA79351-R.3670.A 1st lens group ★ : Newly prepared as RJ ① Put the 1st lens-G adjusting washer (#3) and the 1st lens-group into the 1st lens-G sliding ring. ② Attach 3 1st lens-G collars (#6) and 3 screws (#7) to the 1st lens-G sliding ring. ③...
  • Page 17 JAA79351-R.3670.A Focus coupling ring Note: Do NOT pull out the 1st lens group from the lens body while assmbling to keep it from becoming detached from the grooves, etc of the lens body. Apply to sliding surface with #35. Grease: MZ-800S #34×3 #33×3 Apply to fi tting part.
  • Page 18 JAA79351-R.3670.A Focus gear ring Focus gear ring ① Attach the friction cloth (#36) to the focus gear Concave ring. portion ② Put the friction spring (#70) into the concave portion of the focus gear ring. ③ Align the center of the vertical groove of the fo- ★...
  • Page 19 JAA79351-R.3670.A Mid-lens barrel unit Apply to fitting part. Grease: G92KA #48×2 Note) Pass 2 zoom coupling plates (#48) through the groove of the mid-lens barrel unit, then #45×4 into the groove of the lens body. Fix the mid-lens barrel unit with 4 screws (#45). Groove of the lens body Mid-lens barrel unit #40×3...
  • Page 20 JAA79351-R.3670.A Inspection and adjustment of MR encoder output waveform 【Attachment diagram】 ・ Rated voltage power-supply Self-made tool that is created with the main PCB of AF-S 24-85 (GND) Set value ( + ) 5.0 V Oscilloscope (2ch) 100 mA Oscilloscope (1ch) Rated voltage power-supply (+) Rated voltage power-supply (-) Self-made tool...
  • Page 21 JAA79351-R.3670.A #75×2 MR head - A8・ AF-S DX55-200/4-5.6G -...
  • Page 22 JAA79351-R.3670.A  ● As shown in Fig. 4, if the amplitude partially drops between the infinity and the close-distance, the magnetic data of the tape may be damaged. So replace the focus gear ring unit and make a readjustment. Replacing only the magnetic surface is impossible. Focus gear ring unit Fig.4 Turn off the rated voltage power-supply.
  • Page 23 JAA79351-R.3670.A AF contact unit AF contact unit ・ By using the both-sided adhesive tape of the AF contact unit, attach the AF contact unit to the lens body. Adhesion of Zoom ring and Zoom reinforcement ring - A10 ・ AF-S DX55-200/4-5.6G -...
  • Page 24 JAA79351-R.3670.A Zoom ring unit #51×4 ・ Assemble the zoom ring unit into the lens body by aligning 2 zoom coupling plates (#48), which was inserted at Page A6, with the screw holes of the zoom ring. Then fix with 4 screws (#51). Zoom ring unit Grease: G92KA Lens body...
  • Page 25 JAA79351-R.3670.A SWM unit Note: Do NOT touch "A" part directly with hand. SWM unit #47-1 Grease: MZ-800S Apply to the overall #46-2 circumferentially. A part #46-2 #47-2 Grease;MZ-800S Apply to the white gear shaft and edges. Grease application of SWM unit Main PCB unit Encoder FPC MR sensor FPC...
  • Page 26 JAA79351-R.3670.A Index ring / Mount unit ① Set the change-SW to A side, and pass it through the hole of the index ring. ② Align 3 screw holes of the index ring with 3 screw holes of the lens body to assemble them.
  • Page 27 JAA79351-R.3670.A Note: This adjustment is required when the 2nd or 4th lens group is removed. (1) Preparation of Lens optical alignment equipment  ・ Attach the 4th lens group holder (J19127O) to the lens alignment equipment for center. How to fix: Move down the holder-moving lever slowly so that the holder touches the stage. Then tighten 4 screws to fix it.
  • Page 28 JAA79351-R.3670.A ④ Power cable for CCD camera ① VIDEO cable ‘① VIDEO IN ② VIDEO OUT ‘‘ ③ Pinhole chart ‘ ③ Cross line chart ‘ ② "VIDEO IN" of LINE A ③ Fiber-optic cable ‘ ④ AC power for CCD camera Chart shooting equipment for 4th lens group alignment Slide rail for Lens alignment equipment The chart is embeddied in cardboards.
  • Page 29 JAA79351-R.3670.A (2) Center positioning of Holder ① Mount the (self-made) center positioning tool on the lens alignment equipment for 24-85/3.5-4.5G by positioning the groove slightly toward the counterclockwise direction from the below 12 o’clock position. Then turn the tool clockwise all the way to the right, and move the lever to the left to fix it. - A16 ・...
  • Page 30 JAA79351-R.3670.A (3) 4th lens group alignment (Center alignment) ① Mount the lens in the equipment (for center). (ref. ① of (2) for how to fit in it.) Set the zoom ring to WIDE- end (55 mm side). ② Connect the VIDEO cable, which comes from the terminal of the CCD camera, and the fiber-optic cable, which comes from MEGALIGHT 100, to the alignment equipment for center.
  • Page 31 JAA79351-R.3670.A ③ Check the pinhole shape on the monitor. In case of "A" of Fig. 1, set the zoom ring to TELE side (200 mm ) and check the shape again. If it is also "A" of Fig. 1 even at TELE side, remove the lens from the align- ment equipment for center and go to "(4) Chart shooting for the 2nd lens group alignment".
  • Page 32 JAA79351-R.3670.A ⑦ Rotate the micrometer (X, Y) so that the shape on the monitor become "A" of Fig.1. Note)Moving up the holder changes the shape on the monitor, so make an adjustment by considering this change. - A19 ・ AF-S DX55-200/4-5.6G -...
  • Page 33 JAA79351-R.3670.A 30 cm - A20 ・ AF-S DX55-200/4-5.6G -...
  • Page 34 JAA79351-R.3670.A ⑤ Fit the lens to be examined in the camera (D100). Set the zoom to MIDDLE (135 mm). ⑥ By looking through the viewfinder, adjust the height and tilt to make the chart fill the entire finder field frame. ⑦...
  • Page 35 JAA79351-R.3670.A ⑫ Set the tripod back to the position of 30 cm. Set the A/M change mode of lens to "A". ⑬ Set the focus ring to "Close" distance. When "Focusing" button is clicked, the AF of camera operates, releasing the shutter. Image 1 Image 2 ⑭ When a point image at 30 cm-distance is viewed, if the shape is bigger or the image is blurred or flows like...
  • Page 36 JAA79351-R.3670.A  ⑮ If the point image of ⑭ becomes like "Image 1", set the focus mode of camera (D100) to "M".  ⑯ Slie the tripod to the front by 18±0.1 cm.  ⑰ Click the "measurement" button of the adjustment software. - A23 ・...
  • Page 37 JAA79351-R.3670.A ⑱ When the shutter of the camera is released, slide the tripod to the back by 6 ± 0.1 cm and make a remeasurement. ⑲ Again, slide the tripod to the back by 6 ± 0.1 cm and make a remeasurement. Repeat this operation 4 more times, totalling in 7 measurements.
  • Page 38 JAA79351-R.3670.A  ⑳ After the 7 measurements, point the cursor to the confirmation screen of the software. Click it 3 times, and if "END" is displayed on the Information, the lens optical alignment is completed.   If "END" is NOT displayed (ex. need Adjustment), turn the periphery adjusting screw through about every each 45°and make an adjustment.
  • Page 39 JAA79351-R.3670.A - A26 ・ AF-S DX55-200/4-5.6G -...
  • Page 40 JAA79351-R.3670.A How to create positioning tool of Rear lens-group holder for lens alignment (AF-SDX 55-200/4--5.6G) 1: Summary 1-1: This is a positioning tool of the rear lens group holder for lens alignment, in order to secure the position for attaching the rear lens group temporarily. 2: Preparation 2-1: The following is used: *...
  • Page 41 JAA79351-R.3670.A - A28 ・ AF-S DX55-200/4-5.6G -...
  • Page 42 JAA79351-R.3670.A 13-Mar-04 Service Planning, Quality Assurance Dept. Imaging company, Nikon Corporation How to create Setting board of "Lens alignment chart" and "Viewer" 1. Summary In order to get necessary data for lens alignment, this board is created to use for setting a special chart 1-1: and light viewers (for chart illumination), while taking pictures of the special chart with a digital camera.
  • Page 43 JAA79351-R.3670.A (Fig. 1-�Prepare 2 package cardboard (Fig. 2 - As for the 1st flattened cardboard box, cut out the boxes, and flatten them as below.� <154 x 245 mm sized> shape at 5 locations.� (Fig. 3-�Package cardboard boxes� (Fig. 4-�As for the 2nd flattened cardboard box, cut out the Put the 2nd flattened cardboard boxe and shape in the same way as Fig.2.
  • Page 44 JAA79351-R.3670.A Adjustment (Division) of Focus movement (T, W) 1. Turn the focus ring all the way to the infinity-end. 2. Fix the aperture lever so that the aperture becomes full. 3. Read each value of WIDE and TELE sides. 4. Calculate as follows: (A -...
  • Page 45 JAA79351-R.3670.A #63-3 #63-4×2 - A32 ・ AF-S DX55-200/4-5.6G -...
  • Page 46 JAA79351-R.3670.A Light-shielding plate / Rubber ring ・ Attach the rubber ring to the lens body. ・ Put the light-shielding plate on the 4th lens group. Rubber ring Light-shielding plate Lens body Rear cover ring - A33 ・ AF-S DX55-200/4-5.6G -...
  • Page 47 JAA79351-R.3670.A Preparation for inspection & adjustment of main PCB ● In case of replacing the main PCB, SWM unit or MR encoder unit, be sure to make the necessary adjustments as follows: 1. Adjustments  ・Adjust the MR duty  ・Adjust the driving frequency and motor control (including Focus preset adjustment) 2.
  • Page 48: System Configuration

    JAA79351-R.3670.A 【System configuration】 ★:NEWTOOL Power supply (6V) (+) (-) Oscilloscope When the RS232C terminal of the personal computer is a 9-pin type, connect it by using the 25-pin/9-pin AF-I communication box (J15306-1) conversion connector. RJ does not supply this connector. Use products on the market. AF-I communication adapter To RS232C (J15307)
  • Page 49: How To Adjust

    JAA79351-R.3670.A Adjustment of MR duty ●In case of replacing the main PCB, SWM unit and MR encoder unit, be sure to make adjustments. ●In case of replacing the main PCB, be sure to perform [READING AND REWRITING OF EEPROM [8. Writing of EEP-ROM Fixed Values] △(Revision)...
  • Page 50 JAA79351-R.3670.A Adjustment of Driving frequency and Motor control ● In case of replacing the main PCB, SWM unit and MR encoder unit, be sure to make adjustments.  � � The method of connection of the rated voltage power supply and measuring tools is the same as "ADJUSTMENT OF MR DUTY".
  • Page 51 JAA79351-R.3670.A Inspection of Lens operations Check the lens operations by using a personal computer after assembling. ○ Check by personal computer  ● Check by the following considerations:   1. MR encoder operations   ・Drive the scanning of lens and check the total number of pulses.   ・In case the MR head of the MR encoder and the magnetic tape are misaligned, the number of pulses becomes out of standard.
  • Page 52 JAA79351-R.3670.A ●AF-S DX55-200/4-5.6G inspection program  (1) Menu screen △(Revision) ・Menu items  The item 1 and 2 is used for adjustment. △(Deletion)  The items 3 are used for reading and writing EEPROM DATA. △(Revision)  The items 4~7 are used for inspections. △(Revision)...
  • Page 53 JAA79351-R.3670.A  (2) Inspection of MR encoder operations △(Revision) Caution:If the MF ring is rotated while the lens scanning is driven, the pulse shows an abnormal value. Do NOT touch the MF ring during operations. Make inspections at the 5 positions as below. △(Deletion)...
  • Page 54 JAA79351-R.3670.A  The difference in pulse before and after the inspection must be within the standard.     < Standard > Total pulses :  :    3290 ± 70 PULSE(S) △(Revision) Changed page △ ×1 December. 19. 2006 - A41 ・ AF-S DX55-200/4-5.6G -...
  • Page 55 JAA79351-R.3670.A  (3) Inspection of lens-servo stop accuracy � Make this inspection on both focal length 55mm (W) and 200mm (T). △(Revision) This inspection must be made at the following 5 lens positions with the focal length [both 55 mm (W) and 200 mm (T)]. (Lens position in inspecting) △(Addition)...
  • Page 56 JAA79351-R.3670.A △(Revision) Caution:If the MF ring is rotated while the lens scanning is driven, the pulse shows an abnormal value. Do NOT touch the MF ring during operations. During the lens driving, the above screen is displayed. The number of overrun/underrun pulses must be within the standards after the lens back-and forth driving 1-motion ("1/1TIME (S)."...
  • Page 57 JAA79351-R.3670.A  (4) Inspection of lens-servo time Make this inspection on both focal length 55mm (W) and 200mm (T).    △(Revision) This inspection must be made at the following 5 lens positions with the focal length [both 55 mm (W) and 200 mm (T)]. (Lens position in inspecting) △(Addition)...
  • Page 58 JAA79351-R.3670.A �5�� Inspection of switches and lens conditions  �5�� △(Revision) � � � �   � � Type of lens   � Version of CPU in the lens △(Deletion)   � Signals of the distance encoder △(Revision) � Value changes by turning the MF ring with “M or M/A” of the lens driving mode selector.   �...
  • Page 59 JAA79351-R.3670.A Necessary adjustment when replacing parts Inspection & adjustment for MR Adjustments Adjustment for MR duty encoder operations; △(Addition) (Necessary to write fixed value when lens-servo stop accuracy; Parts to be the main PCB is replaced.); lens-servo time; switches; replaced driving frequency;...
  • Page 60 JAA78271-R.3598.A Aberration compensation data writing adjustment ・ This adjustment uses the software which calculates the aberration compensation data according to the feature of lens aberration and writes in EEPROM of the lens, in order to improve the accuracy of autofocus. Note: This adjustment is necessary when the main PCB and/or each lens part (glass, lens chamber) is replaced or when each lens part is disassembled.
  • Page 61 JAA78271-R.3598.A ( Target chart ) ( Resolution chart ) - A48・AF-S DX55-200/4-5.6G -...
  • Page 62 JAA78271-R.3598.A (3) Writing aberration compensation data ① Prepare a camera (D100). Set the "Exposure mode" to "A" for full aperture and "Focus mode" to "S". On the shooting menu, set the "Image quality mode" to "FINE", "Image size" to"L" "WB" to "Preset", and "ISO"...
  • Page 63 JAA78271-R.3598.A  ⑥ Select "AF-S DX55-200/4-5.6G" from "Target lens list", and click "OK" button. Click the "Defocus rectify..." button.  ⑦ - A50・AF-S DX55-200/4-5.6G -...
  • Page 64 JAA78271-R.3598.A Click the "JPEG Shot" button.  ⑧ The shutter is released after the AF operation. The shot image is automatically displayed on the PC screen.  ⑨ Scale the image to 100% and check which chart is in focus of the 5 resolution charts. Note: As for this lens, even if the aperture is fully open, the depth of field is so deep that when looking for the center of focus, compare 2 charts between which there are 2 or more charts.
  • Page 65 JAA78271-R.3598.A ⑪ Set the focal length of the lens to 55 mm, and the distance between the test chart and camera (CCD face) to 2m20 2 cm. ± ⑫ Perform the operations from of the previous page. ⑧ ⑩ ⑬ Check that the values of all the focal lengths are displayed within the dotted red circle. Then click on "Rewriting".
  • Page 66 JAA78271-R.3598.A ⑮ The reconfirmation screen is displayed. Click "OK". ⑯ An hourglass is displayed on the screen, and writing starts. The below screen is displayed after a few seconds. Turn camera OFF and turn it ON again. Click "OK", and the adjustment software restarts. Note: Unless the camera is turned off once, the value that was written in EEPROM is not reflected.
  • Page 67 JAA79351-R.3670.A Resolusion inspection At repair/service facilities where there is no projector, check the resolution by shooting the high-definition resolution chart. 1. Check the resolution By shooting the high-definition resolution chart (J63079), confirm that the TV lines are within the standard. Standard for the TV lines: WIDE (55 mm): 1200 or more TV lines in the center ;...
  • Page 68 JAA79351-R.3670.A (c) Check the zoom position at WIDE and TELE. The object distance: WIDE (approx.1.8m), and TELE (approx.5.4m). Set the chart fully screened in the LCD of the camera and fix it on a tripod.       Because horizontal-to-vertical/aspect ratio is different between the chart and the finder field frame, align with the vertical direction (ref.
  • Page 69 JAA79351-R.3670.A 2. Sample image: for judging the chart (on the periphery) Shoot pictures of the chart. In case TV lines of the center become less than 1200 (WIDE) and less than 1000 (TELE), or any of the periphery/4 corners shows the following image of defective samples [less than 1200 (WIDE) and less than 1000 (TELE) TV lines], check that there is no damage to each part by shock, etc, and then perform the lens alignment again on Page A14.
  • Page 70 JAA79351-R.3670.A Contact FPC 接点FPC Zoom FPC ズーム FPC Absolute focal distance FPC 絶対距離 FPC MR 磁気テープ MR Magnetic tape 接点部材へ To the contacts MR Sensor FPC MR センサー付き FPC M/A SW M/A スイッチ N 接続(表面) N 接続(表面) CN 接続(表面) Connected with Connected with CN Connecting CN (Face side)
  • Page 71 JAA79351-R.3670.A 外観図 Sketch drawings Φ 68 79.2 - F1 ・ AF-S DX 55-200/4-5.6G -...
  • Page 72 JAA79351-R.3670.A 組立図 Structure of the Lens - F2 ・ AF-S DX 55-200/4-5.6G -...
  • Page 73 JAA79351-R.3670.A 工具編 TOOLS ★:NEW TOOL RJ 番号 名称 備考 RJ No. NAME OF TOOL OTHERS 縦型焦点面検査器 LT-500S J19002 BACK FOCUS COLLIMATER LT-500S J9001-5N 安定化電源5A DC REGULATED POWER SUPPLY 5A F用レンズ受け台 J18028 LENS ADAPTER FOR FOCUS TESTER J18386 AF-S DX55-200 点検・調整ソフト ★ ADJ.FD FOR AF-S DX55-200 (IBM 3.5) J18004-1 J18004用基準ゲージ...
  • Page 74 JAA79351-R.3670.A ★:NEW TOOL RJ 番号 名称 備考 RJ No. NAME OF TOOL OTHERS J19124A 蛍光ランプ FL15N-EDL(15W) FLUORESCENT LAMP FL15N-EDL(15W) J19124 Zライト Z-309 Z-LIGHT Z-309 J63079 ITE 高精細解像度チャート (4:3 反射型 ) ITE HIGH RESOLUTION CHART (4:3 REFLECT TYPE) J19125 周辺用調芯装置 ( モニター、光源付き ) LENS ALIGNMENT EGNIP FOR PERIPHERY J19126 センター用調芯装置...
  • Page 75 JAA79351-R.3670.A Making of self-made tool ● It is necessary to make a self-made tool by using the RP main PCB of AF-S 24-85/3.5-4.5G. The self-made tool will be used for "INSPECTION AND ADJUSTMENT FOR THE WAVEFORM OUTPUT FROM MR ENCODER".   The making procedure is shown below.

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