Table of Contents
Advertisement
Quick Links
KEEP FOR FUTURE REFERENCE
OPERATING
INSTRUCTIONS
INTENDED FOR USE BY SKILLED
PROFESSIONALS • READ AND
UNDERSTAND BEFORE OPERATING
SINGLE-CHANNEL
LIFTER, DC-VOLTAGE,
WITH INTELLI-GRIP®
TECHNOLOGY
(Available with REMOTE CONTROL SYSTEM)
Model numbers: P110T04DC3 (shown),
P110C04DC3, P11104DC3
Record serial number in blank space above (to locate, see serial
Rev 5.2/12-21
label on the product).
1
908 W. Main • P.O. Box 368
Laurel, MT USA 59044
800-548-7341 (phone)
406-628-8231 (phone)
406-628-8354 (fax)
www.WPG.com
P1-DC3: #35123
Advertisement
Table of Contents
Related Manuals for WOOD'S POWR-GRIP P11104DC3
Summary of Contents for WOOD'S POWR-GRIP P11104DC3
- Page 1 PROFESSIONALS • READ AND UNDERSTAND BEFORE OPERATING SINGLE-CHANNEL LIFTER, DC-VOLTAGE, WITH INTELLI-GRIP® TECHNOLOGY (Available with REMOTE CONTROL SYSTEM) Model numbers: P110T04DC3 (shown), P110C04DC3, P11104DC3 Record serial number in blank space above (to locate, see serial Rev 5.2/12-21 P1-DC3: #35123 label on the product).
- Page 2 P1-DC3: #35123 Rev 5.2/12-21...
-
Page 3: Table Of Contents
TABLE OF CONTENTS SPECIFICATIONS ..................3 SAFETY....................5 OPERATING FEATURES................6 ASSEMBLY....................7 INTENDED USE ..................9 .................9 HARACTERISTICS ................10 PERATING NVIRONMENT ................10 ISPOSAL OF THE IFTER OPERATION..................11 ................11 EFORE SING THE IFTER Taking Safety Precautions ....................11 Selecting a Screen Language.....................11 Performing Inspections and Tests ..................12 Checking the 12-Volt Battery ....................12 Preparing to Use the Remote Control System ..............13 ..............14... - Page 4 TABLE OF CONTENTS ....................25 ESTING Lifter/Load Compatibility Test...................25 Operational Tests ......................26 Vacuum Test........................26 Rated Load Test.........................27 Remote Control System Test .....................27 MAINTENANCE ..................28 ...............28 ACUUM AINTENANCE Pad-to-Load Friction Coefficient ..................28 Pad Inspection ........................28 Pad Cleaning ........................29 VPFS10T P ..........30 EPLACE EALING ING IN 12-V...
-
Page 5: Specifications
Designed for use with hoisting equipment, P1-04DC3 lifters support loads using vacuum and manipulate Product Description loads using 180° rotation and manual 90° tilt motions. Model Number P110C04DC3 P110T04DC3 P11104DC3 10" [25 cm] nom. diameter, 10" [25 cm] nom. diameter, 11" [28 cm] nom. diameter, Vacuum Pads with replaceable ring (Model... - Page 6 SPECIFICATIONS Note: A standard P11104DC3 is shown. P1-DC3: #35123 Rev 5.2/12-21...
-
Page 7: Safety
SAFETY Wear personal protective Make sure the contact surfaces of equipment that is appropriate for the load and vacuum pad are clean the load material. Follow trade before attaching the lifter (see association guidelines. “MAINTENANCE”). Do not remove or obscure safety Position the vacuum pads correctly labels. -
Page 8: Operating Features
OPERATING FEATURES Features shown here are underlined on their first appearance in each section following. LIFT POINT LIFT BAR INSTRUCTIONS CANISTER TILT RELEASE LEVER ROTATION RELEASE LEVER PAD FRAME Cover for VACUUM PUMP, AIR FILTERS ® CONTROL HANDLE INTELLI-GRIP CONTROL UNIT and VACUUM SENSORS 10 BATTERY 11 BATTERY CHARGER... -
Page 9: Assembly
ASSEMBLY 1) Remove all shipping materials and save them with the shipping container for future use. Adjust the lift point to optimize the lifter's hang angle: 2.1) Remove the retaining bolt and loosen the pivot bolt (fig. 2A). 2.2) Move the lift point to the appropriate position. - Page 10 ASSEMBLY 3.3) Attach the hoisting hook to the lift point (fig. 3D). Use rigging (fig. 3E) as needed to make sure the hook does Make sure not interfere with the hook has load. restraining latch (circled). Only use rigging rated for Maximum Load Capacity plus Lifter Weight.
-
Page 11: Intended Use
INTENDED USE HARACTERISTICS Make sure the vacuum lifter is intended Do NOT lift explosives, radioactive to handle each load according to these substances or other hazardous materials. requirements: • The load weight must not exceed the Maximum Load Capacity. • The load must be a single piece of relatively nonporous material with a flat and 1, 2 relatively smooth contact surface. -
Page 12: Operating Environment
INTENDED USE PERATING NVIRONMENT Make sure the vacuum lifter is intended for use in each work environment, given the following restrictions: • This lifter is not intended for any environment that is Never use lifter dangerous to the operator or damaging to the lifter. Avoid in dangerous environments containing explosives, caustic chemicals and environme... -
Page 13: Operation
OPERATION EFORE SING THE IFTER Determine whether the vacuum lifter is capable of each intended task (see “SPECIFICATIONS” “INTENDED USE”). Then complete the following preparations: Taking Safety Precautions • Be trained in all industry and regulatory Read all directions and safety standards for lifter operation in your region. -
Page 14: Performing Inspections And Tests
OPERATION Performing Inspections and Tests • Follow the “I ” “T ”. NSPECTION CHEDULE ESTING • Service the 2 air filters whenever a bowl contains Examine air filters regularly liquid or other contaminates, or an element and service when needed. appears dirty (see “A ”... -
Page 15: Preparing To Use The Remote Control System
OPERATION Preparing to Use the Remote Control System The optional radio transmitter (fig. 1A) and radio receiver enable you to activate the lifter's “attach” and “release” functions at distances up to 250' [76 m], provided you have a clear and direct view of the lifter and its status indicators. -
Page 16: T O Attach The Pads To A Load
OPERATION TTACH THE ADS TO A Make sure the contact surfaces of the load and vacuum pads are clean (see “Pad Cleaning”). Positioning the Lifter on the Load 1) Center the pad frame on the load. 2) Make sure all vacuum pads will fit on the load and will be loaded evenly. -
Page 17: Powering Up The Lifter
OPERATION Powering up the Lifter Press the lifter's power button ( — fig. 1A). The vacuum pump will run for a few seconds, as a ® normal function of the Intelli-Grip self-diagnostics. The lifter automatically tests the 9-volt battery for the notification buzzer each time the lifter is powered up. -
Page 18: Reading The Vacuum Gauges
OPERATION To use the optional Remote Control System, press the “attach” button ( — fig. 1D) on the radio transmitter. The vacuum pump will run until the vacuum pads seal completely. If the lifter takes too long to attach, the notification buzzer chirps and the LCD screen displays “Vacuum not increasing normally”, along with a diagnostic code (see “I ®... -
Page 19: T O Lift And Move The Load
OPERATION IFT AND OVE THE Lift bar must be vertical to lift load. Interpreting the Lift Light When vacuum is sufficient to lift the Never lift load unless lift Maximum Load Capacity, the vacuum light is illuminated, lift light turns on automatically and the because premature lifting could vacuum pump turns off temporarily, to result in load release and... -
Page 20: Controlling The Lifter And Load
OPERATION 2) Stop using the lifter until the cause of the vacuum loss can be identified: Conduct the “Pad Inspection” and perform the “Vacuum Test”. 3) Correct any faults before resuming normal operation of the lifter. Controlling the Lifter and Load When the lifter is ready, use the hoisting equipment to raise the lifter and load as needed. -
Page 21: T O Rotate The Load
OPERATION OTATE THE Make sure load is positioned correctly on lifter (as previously directed). Never disengage rotation and tilt latches at the same time, because this could result in load damage or personal injury. Make sure the load has enough clearance to rotate without contacting anyone or anything. -
Page 22: T O Tilt The Load
OPERATION ILT THE Make sure load is positioned correctly on lifter (as previously directed). Never disengage rotation and tilt latches at the same time, because this could result in load damage or personal injury. Make sure the load has enough clearance to tilt without contacting anyone or anything. -
Page 23: T O Release The Pads From The Load
OPERATION ELEASE THE ADS FROM THE Make sure load is at rest and fully supported before releasing vacuum pads. 1) Hold the “function” button ( — fig. 1A) and the “release” button ( — fig. 1A). If the vacuum seal does not break, follow the directions on the LCD screen. -
Page 24: After Using The Lifter
OPERATION FTER SING THE IFTER Press the power button ( , fig 1A) and the “function” button ( , fig. 1A) to power down the vacuum lifter. 2) Charge the battery after each workday as needed (see “12-V ”). ATTERY ECHARGE 3) Use the hoisting equipment to lower the lifter gently onto a stable support. -
Page 25: Storing The Lifter
OPERATION Storing the Lifter Use the covers supplied to keep the vacuum pads clean (fig. 1A). CE/UKCA -- To prevent the lifter from tipping over on relatively horizontal surfaces, place the vacuum pads facedown on a clean, smooth, flat surface. Then lower the lift bar and place a support under the lift point. -
Page 26: Inspections And Tests
INSPECTIONS AND TESTS NSPECTION CHEDULE Perform inspections according to the following frequency schedule. If any fault is found, correct it and perform the next most frequent inspection before using the vacuum lifter. Note: If a lifter is used less than 1 day in a 2-week period, perform the Periodic Inspection before using it. -
Page 27: Testing
INSPECTIONS AND TESTS ESTING Perform the following test to determine whether or not a load surface is too porous or rough: Lifter/Load Compatibility Test 1) Make sure the vacuum generating system is functioning correctly (see “Vacuum Test”). 2) Thoroughly clean the load surface and the vacuum pads (see “Pad Cleaning”). -
Page 28: Operational Tests
INSPECTIONS AND TESTS Perform the following tests before placing the lifter in service initially and following any repair, when directed in the “I ”, or whenever necessary: NSPECTION CHEDULE Operational Tests Test all features and functions of the lifter (see “OPERATING FEATURES” and “OPERATION”). Vacuum Test 1) Clean the face of each vacuum pad (see “Pad... -
Page 29: Rated Load Test
INSPECTIONS AND TESTS Rated Load Test The following steps must be performed or supervised by a qualified person: 1) Use a test load that weighs 125% (± 5%) of the Maximum Load Capacity and has the appropriate “L ”. HARACTERISTICS 2) Attach the vacuum pads to the load as previously directed. -
Page 30: Maintenance
MAINTENANCE Note: Refer to SERVICE MANUAL #36106 when applicable. ACUUM AINTENANCE Pad-to-Load Friction Coefficient The friction coefficient represents the lifter's ability to resist load slippage. The Maximum Load Capacity is based on a friction coefficient of 1, as determined by testing of clean, new, standard rubber vacuum pads on clean, dry, regular glass. -
Page 31: Pad Cleaning
MAINTENANCE Pad Cleaning Regularly clean the face of each vacuum pad (fig. 1A), using soapy water or other mild cleansers to remove oil, dust and other contaminates. Never use harsh chemicals on vacuum pad. Solvents, petroleum-based products (including kerosene, gasoline and diesel fuel) or other harsh chemicals can damage vacuum pads. -
Page 32: T O Replace Sealing Ring In Vpfs10T Pads
MAINTENANCE VPFS10T P EPLACE EALING ING IN If the lifter has VPFS10T vacuum pads, replace sealing rings (#49724RT or #49724TT) as follows: 1) Remove the old sealing ring (fig. 1A). Note: Make sure the entire vacuum pad is clean, including the mounting groove. -
Page 33: 12-Volt Battery Recharge
MAINTENANCE 12-V ATTERY ECHARGE Charge the battery whenever the battery gauge shows reduced energy. Caution: Make sure the lifter is powered down. Identify the input voltage marked on the battery Make sure power source has charger and plug it in to an appropriate power ground fault circuit interrupter. -
Page 34: Notification Buzzer Battery Replacement
MAINTENANCE OTIFICATION UZZER ATTERY EPLACEMENT 1) Power down the lifter. 2) Release the buzzer battery holder by pressing inward and sideward in the direction marked on the holder. Slide the battery tray out (fig. 3A). 4) Install a new 9-volt battery according to the polarity markings. 5) Slide the battery tray back into position. -
Page 35: Ntelli Rip Iagnostic Odes
MAINTENANCE ® D NTELLI IAGNOSTIC ODES Refer to the following table when a diagnostic code appears on the LCD screen. Codes are listed in alphanumeric order. If the Explanations/Directions do not resolve the issue, contact qualified service personnel. All relevant parts are listed in “REPLACEMENT PARTS”. - Page 36 MAINTENANCE Strobe Buzzer Code On-Screen Message Light Explanations/Directions Pattern Activity continuous Once “Power Save” mode is activated, “attach” and “Control head revision lockout” (while button (none) “release” functions are prevented in connection with Code is held) C06. Service is required. occasional “EEPROM error, cell #”...
- Page 37 MAINTENANCE Strobe Buzzer Code On-Screen Message Light Explanations/Directions Pattern Activity Use only “function” button and “power” button to power (possi- “Turn off? Let go of buttons” (none) down lifter. Lifter cannot be powered down while any ble) other button is pressed. Timed release function is activated for number of seconds 1 chirp per shown (see...
- Page 38 MAINTENANCE Strobe Buzzer Code On-Screen Message Light Explanations/Directions Pattern Activity Vacuum pump is running more often than normal. Likely causes include significant vacuum leak or difficulty achieving minimum vacuum level due to high elevation. V03A 1 chirp every “Pump running excessively” (none) In case of suspected leak, check for fault(s) in vacuum V03B...
-
Page 39: Replacement Parts
REPLACEMENT PARTS Stock No. Description Qty. 65442CA Vacuum Hose – 0.160" ID x 1/4" OD – Red 65440 Vacuum Hose – 0.245" ID x 3/8" OD – Red 65437 Vacuum Hose – 0.245" ID x 3/8" OD – Green 65429BM Vacuum Hose –... -
Page 40: Limited Warranty
For purchases in all other localities: Contact your dealer or the WPG Technical Service Department for assistance. WPG may be reached by phone or fax numbers listed below. Wood's Powr-Grip Co., Inc. 406-628-8231 (phone) 908 West Main St. 800-548-7341 (phone) - Page 41 Laurel, MT USA 59044 800-548-7341 (phone) • 406-628-8231 (phone) 406-628-8354 (fax) • www.WPG.com INTENDED FOR USE BY SKILLED TECHNICAL PROFESSIONALS • READ AND UNDERSTAND BEFORE ROUTING, WIRING AND/OR ASSEMBLING SINGLE-CHANNEL LIFTER, DC-VOLTAGE, WITH INTELLI-GRIP® TECHNOLOGY Model numbers: P110T04DC3, P110C04DC3, P11104DC3...
Need help?
Do you have a question about the P11104DC3 and is the answer not in the manual?
Questions and answers