Heat pump with electric drive, 1 and 2-stage. brine/water heat pump: 5.7 to 34.4 kw. with conversion kit to water/water heat pump: 7.5 to 45.2 kw (132 pages)
Summary of Contents for Viessmann VITOCAL 300-G PRO
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VIESMANN Installation and service instructions for contractors Vitocal 300-G Pro Type BW 301.A090 to 302.A250 Vitocal 300-W Pro Type WW 301.A125 to 302.A300 For applicability, see the last page VITOCAL 300-G PRO VITOCAL 300-W PRO Please keep safe. 5848 164 GB...
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Safety instructions Safety instructions Please follow these safety instructions closely to prevent accidents and mate- rial losses. Safety instructions explained ■ Codes of practice of the relevant trade associations. Danger ■ All current safety regulations as This symbol warns against the defined by DIN, EN, DVGW, VDE and risk of injury.
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Repairing components that fulfil a safety function can compromise the safe operation of your sys- tem. Defective components must be replaced with genuine Viessmann spare parts. Auxiliary components, spare and wearing parts Please note Spare and wearing parts that have not been tested together with the system can compromise its function.
Index Index Service instructions Safety and liability Heat pump application limits................Occupational safety....................Installation instructions Preparing for installation Use........................12 Product information....................12 General information on electrical connection............13 Delivery and installation..................13 Siting........................16 Primary circuit: brine/water, 1-stage..............28 Primary circuit: brine/water, 2-stage..............
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Index Index Electrical equipment type BW 301.A090.............. 107 Parts list type BW 301.A120 Ordering parts...................... 109 Refrigerant circuit type BW 301.A120..............109 Casing type BW 301.A120................... 109 Electrical equipment type BW 301.A120.............. 109 Parts list type BW 302.A090 Ordering parts...................... 111 Refrigerant circuit type BW 302.A090..............
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Index Index Parts list type WW 301.A155 Ordering parts...................... 123 Refrigerant circuit type WW 301.A155..............123 Casing type WW 301.A155.................. 123 Electrical equipment type WW 301.A155............. 123 Parts list type WW 302.A125 Ordering parts...................... 125 Refrigerant circuit type WW 302.A125..............125 Casing type WW 302.A125..................
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Index Index (cont.) Appendix Heat pump commissioning request..............149 Certificates Declaration of conformity..................150 Keyword index....................153...
Safety and liability Heat pump application limits Intended use ■ Generation of cooling and/or heating ■ For use in industry, commerce, domestic households ■ For power supply systems up to 1000 A and 400 V System limit See piping and instrumentation diagram, con- nection and wiring diagram Service life Heat pump...
Safety and liability Occupational safety Electrical connections Danger Danger Electromagnetic radiation near Contact with 'live' components the room where the heat pump can lead to serious injury from control unit is installed can inter- electric current. Some compo- fere particularly with heart pace- nents on the PCBs will remain makers and defibrillators.
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Safety and liability Occupational safety (cont.) Please note and information in the chapters Observe all "Safety instructions" "Routing electrical cables/leads to the heat pump wiring cham- ber" (page 51) and "Power con- nection" (page 71). Working on the heat pump Please note Danger Prior to commissioning and fol-...
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Safety and liability Occupational safety (cont.) Work on the refrigerant circuit Danger Danger Refrigerant circuits of heat Direct contact with refrigerant pumps develop extremely low can be harmful to skin. (–25 °C) and very high (+130 °C) ■ Only work on the refrigerant cir- temperatures.
BW 301.A090 to 302.A250 and Vitocal 300-W Pro Release, Note type WW 301.A125 to 302-A300 may be The Vitocal 300-G Pro Release must be used for the following purposes: operated exclusively by authorised and ■ Central heating and cooling via a heat- trained personnel.
■ The Vitocal 300-G/W Pro is delivered ■ Accessories are delivered separately. as standard appliance with a separate ■ The Vitocal 300-G Pro/ palette of side parts. Vitocal 300-W Pro are filled with oil ■ The programming unit of the Vitotronic and refrigerant at the factory.
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Delivery and installation (cont.) Please note The KWT Kälte-Wärmetechnik AG, a Prevent equipment damage member of the Viessmann Group, will when unloading and handling the not accept any liability for damage heat pump. resulting from inappropriate han- ■ Never put weight on top of the dling.
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Preparing for installation Delivery and installation (cont.) Handling by crane A Lifting shackle D Strap approved for the shipping weight B Cross beam to remove the load on the frame C Edge protection (e.g. two or three layers of corrugated cardboard)
A Select a fork length in line with the heat pump length, see "Specifica- tion" (page 148). B Centre of gravity of the Vitocal 300-G Pro/ Vitocal 300-W Pro (through the heat exchanger on the l.h. side) C Edge protection (e.g. two or three...
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Preparing for installation Siting (cont.) Please note ■ Observe minimum room volume (to Observe the permissible floor EN 378). load. Note Total weight type Additional country-specific regulations BW 301.A090 to BW 302.A250: also apply. BW 301.A090 740 kg BW 301.A120 840 kg Minimum room volume type BW 302.A090 745 kg BW 301.A090 to BW 302.A250:...
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Preparing for installation Siting (cont.) A Clearance subject to on-site instal- Minimum clearances lation and location B Clearance for installation and main- tenance (e.g. for removing and cleaning the tubular heat exchanger) ■ Type BW: ≥ 500 mm ■ Type WW: ≥...
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Preparing for installation Siting (cont.) Sound attenuating plinth Position the heat pump on a base pre- Note pared on site for the purpose of noise In the case of installation in corners, attenuation and even weight distribu- enlarge the base by the minimum clear- tion.
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Preparing for installation Siting (cont.) Type BW 302.A150, WW 301.A125, WW 301.A155, WW 302.A125, WW 302.A155 2040 E Pressure-tested sound insulation F Front of the heat pump layer, approx. 10 mm Type BW 302.A180, BW 302.A250, WW 302.A200, WW 302.A250, WW 302.A300 1150 1090...
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Preparing for installation Siting (cont.) Requirements for on-site connections Dimensions type BW 301.A090 to BW 302.A250: Type BW 301.A090, BW 301.A120, BW 302.A090, BW 302.A120 G F E 1343 A Primary circuit brine inlet: D Secondary circuit return: Victaulic 3" Victaulic 2½"...
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Preparing for installation Siting (cont.) Type BW 302.A150 1932 A Primary circuit brine inlet: D Secondary circuit return: Victaulic 3" Victaulic 2½" B Secondary circuit flow: E Power supply 400 V/50 Hz Victaulic 2½" F Power supply 230 V/50 Hz C Primary circuit brine outlet: G Low voltage <...
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Preparing for installation Siting (cont.) BW 302.A180, BW 302.A250 2522 A Primary circuit brine inlet: D Secondary circuit return: Victaulic 3" Victaulic 2½" B Secondary circuit flow: E Power supply 400 V/50 Hz Victaulic 2½" F Power supply 230 V/50 Hz C Primary circuit brine outlet: G Low voltage <...
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Preparing for installation Siting (cont.) Dimensions type WW 301.A125 to WW 302.A300 Type WW 301.A125, WW 301.A155, WW 302.A125, WW 302.A155 1932 A Primary circuit flow (heat pump D Secondary circuit return: water inlet): Victaulic 2½" Victaulic 3" E Power supply 400 V/50 Hz B Secondary circuit flow: F Power supply 230 V/50 Hz Victaulic 2½"...
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Preparing for installation Siting (cont.) Type WW 302.A200, WW 302.A250, WW 302.A300 2522 A Primary circuit flow (heat pump D Secondary circuit return: water inlet): Victaulic 2½" Victaulic 3" E Power supply 400 V/50 Hz B Secondary circuit flow: F Power supply 230 V/50 Hz Victaulic 2½"...
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Preparing for installation Siting (cont.) Electrical connection requirements Recommended power cables Note ■ The specified cross-sections and max. cable lengths apply to routing in empty pipes or ducts at an ambient tempera- ture of up to 25 °C. ■ In the case of routing in the vicinity of heating pipes or encapsulated routing, the cross-sections and max.
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Preparing for installation Siting (cont.) Type Control circuit Load circuit (400 V~) (230 V~) Cable cross-section Max. cable Cable cross-sec- length tion BW 302.A150 40 m 5 x 2.5 mm 5 x 50 mm WW 302.A200 BW 302.A180 40 m 5 x 2.5 mm 5 x 70 mm WW 302.A250...
Preparing for installation Primary circuit: brine/water, 1-stage (cont.) Electrical installation scheme For a summary of electrical connections, see from page 53 and separate "Con- nection and wiring diagram". Primary circuit: brine/water, 2-stage Type BW 302.A090BW 302.A120BW 302.A150BW 302.A180 BW 302.A250 Hydraulic installation scheme --2/LP1 X3.8;3.9-- --2/211.1--...
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Preparing for installation Primary circuit: brine/water, 2-stage (cont.) Required equipment Pos. Designation Heat pump Heat pump control unit (First) primary pump (fail-safe) Brine safety assembly Pressure switch, primary circuit Brine distributor for geothermal probes/collectors Optional: Second primary pump (fail-safe) for stage 2 Note ■...
Preparing for installation Primary circuit: brine/water, cascade Type BW 301.A090 to BW 302.A250 Hydraulic installation scheme --2/LP1 X3.8;3.9-- --2/211.1-- --2/211.1--...
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Heat pump control unit with LON communication module (accessory) Heat pump II Primary pump, heat pump I (fail-safe) Note For 2-stage Vitocal 300-G Pro, a primary pump can be used for stages 1 and 2 respectively. Brine safety assembly Pressure switch, primary circuit...
Preparing for installation Primary circuit: water/water, 1-stage/2-stage Type WW 301.A125 to WW 302.A300 Hydraulic installation scheme --------- Required equipment Pos. Designation Heat pump: ■ Integral heat pump control unit ■ Integral frost stat, primary circuit ■ Integral flow switch, well circuit Dirt trap Well pump (suction pump for groundwater, fail-safe) Delivery well...
Preparing for installation Water/water cascade, 1-stage/2-stage (cont.) Equipment required Pos. Designation Heat pump I: ■ Integral heat pump control unit with LON communication module (ac- cessory) ■ Integral frost stat, primary circuit ■ Integral flow switch, well circuit Heat pump II: ■...
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Preparing for installation Heat pump cascade: 1-stage/2-stage (cont.) ■ Up to 3 lag heat pumps, subject to The following communication modules connection via KM BUS, in conjunction (accessories) must be fitted in the heat with the external H1 extension (see pump control units: page 70 and separate service –...
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Preparing for installation Heat pump cascade: 1-stage/2-stage (cont.) Interface to the separate cooling Lead heat pump in the heat circuit or heating/cooling circuit pump cascade (1-stage or Interface to the heating circuits 2-stage) or the heating water buffer cylin- II to IV Lag heat pumps 1 to 3 of the heat pump cascade (each 1- Interface to the primary circuit stage or 2-stage)
Preparing for installation DHW heating Type BW 301.A090 to BW 302.A250 and WW 301.A125 to WW 302.A300 Hydraulic installation scheme Heat pump interface KW Cold water Interface to the solar thermal sys- WW DHW tem or the external heat generator Required equipment Pos.
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Preparing for installation DHW heating (cont.) Note 45 °C Permissible cylinder temperatures: ■ Exception BW 302.A090 / ■ Top section: BW 302.A120 top section: Max. 50 °C Max. 60 °C ■ Average cylinder temperature: Size the plate heat exchanger eR in accordance with the technical guide.
Installation sequence Siting the heat pump Levelling the heat pump Position and level the heat pump horizontally as described on page 16. 1. Fitting the back panel, see the following pages 2. Fitting the programming unit into the front panel, see front panel installation instructions page 76 3.
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Installation sequence Siting the heat pump (cont.) Fitting the side panels Removing the transport brackets Please note If transport brackets are not removed, they cause vibrations and excessive noise. Remove and dispose of all trans- port brackets correctly.
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Installation sequence Siting the heat pump (cont.) Number of transport brackets Type Transport bracket Frame screw BW 301.A090 BW 301.A120 BW 302.A090 BW 302.A120 BW 302.A150 BW 302.A180 BW 302.A250 BW 302.A300 WW 301.A125 WW 301.A155 WW 302.A125 WW 302.A155 WW 302.A200 WW 302.A250 WW 302.A300...
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Installation sequence Siting the heat pump (cont.) A Frame screw...
Installation sequence Hydraulically connecting the primary/secondary circuits Connection overview Type Connection overview Type BW 301.A090 to BW 302.A250 WW 301.A125 to WW 302.A300 G F E A Primary circuit flow (heat pump A Primary circuit flow (heat pump water inlet): water inlet): Victaulic 3") B Secondary circuit flow:...
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Installation sequence Hydraulically connecting the primary/secondary… (cont.) Use of the 2½" or 3" connection set (accessory) A Victaulic 2½" (secondary circuit) or C Optional: Flange with 2½" (secon- 3" (primary circuit) couplings dary circuit) or 3" (primary circuit) B Flexible connecting pipes with anti- thread D Hydraulic line fixings vibration elements...
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Installation sequence Hydraulically connecting the primary/secondary… (cont.) Use of the Victaulic 2½" or 3" flange adaptor set (accessory) A Victaulic 2½" (secondary circuit) or C Anti-vibration compensators, on 3" (primary circuit) couplings site B Adapter nipple with flange DN80/ D Hydraulic line fixings PN10, without anti-vibration ele- ments...
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Installation sequence Hydraulically connecting the primary/secondary… (cont.) Fitting the Victaulic couplings PN10 220 / 300 1. Clean all Victaulic connections. 4. Push connection pipe C (connec- tion set) or adaptor with flange D 2. Open Victaulic coupling B around (flanged Victaulic adaptor set) as far 1 cm.
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5. Fill the primary circuit with the heat transfer medium. Viessmann heat transfer medium ■ Discharge and drain pipes must and vent. terminate in a container that can hold the maximum possible expan- sion volume of the heat transfer medium.
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Installation sequence Hydraulically connecting the primary/secondary… (cont.) Connecting the secondary circuit 1. Equip the secondary circuit on site 3. Fill and vent secondary circuit. with an expansion vessel and safety assembly (in accordance with 4. Thermally insulate pipes inside the DIN 4757).
Installation sequence Routing cables to the heat pump wiring chamber Danger When routing the on-site power cables, Damaged cable insulation can observe the location of the cable entries cause injury and damage to the into the appliance through its back panel appliance.
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Installation sequence Routing cables to the heat pump wiring chamber (cont.) 400 V~ 230 V~ <42 V 1. Route LV leads through "< 42 V" 3. Route power cable for compressor entry to heat pump wiring chamber. through "400 V" entry to the heat pump wiring chamber.
Installation sequence Overview of electrical connections Note ■ Route 230 V~ cables and LV cables separately and bundle them tightly together at the terminals. This ensures that, in case of failure, for example when detaching a wire, the wires can- not drift into the adjacent voltage area.
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Installation sequence Overview of electrical connections (cont.) Wiring chamber, top A Power supply, power circuit (com- pressor) 3 x 400 V/50 Hz B Mains isolator C Contactors for primary and secon- dary pumps...
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Installation sequence Overview of electrical connections (cont.) D Terminal strip for system compo- F EEV PCB 1 for compressor 1 (stage nents (consumers) G Main PCB with extension PCB 3 x 400 V~/230 V~ (for connection, see separate "Connection and wir- H F3 MCB/Fuse 6.3 A (slow) ing diagram"...
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Installation sequence Overview of electrical connections (cont.) P Only type BW 302.A09, U MCB/fuse, power circuit, system BW 302.A120, BW 302.A150, components (consumer at terminal BW 302.A180, BW 302.A250, strip D, see separate "Connection WW 302.A125, WW 302.A155, and wiring diagram" sheet 13 WW 302.A200, WW 302.A250, "13F2") WW 302.A300:...
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Installation sequence Overview of electrical connections (cont.) Main PCB with expansion PCB Information regarding the connection If the total output is < 1000 W, the indi- values vidual output of a component (e.g. ■ The output given is the recommended pump, valve, messaging facility, con- connected load.
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Installation sequence Overview of electrical connections (cont.) Working components 230 V~ Plug sYA Terminals Function Explanation 211.3 Instantaneous heating water Connection values heater switching, stage 1 ■ Output: 10 W ■ Voltage: 230 V~ ■ Max. switching current: 4(2) A On-site connection, see separate "Con- nection and wiring diagram"...
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Installation sequence Overview of electrical connections (cont.) Plug sYS Terminals Function Explanation 212.1 Cooling control Connection values AC function (active cooling) ■ Output: 10 W ■ Voltage: 230 V~ ■ Max. switching current: 4(2) A Circuit on site, see separate "connection and wiring diagram"...
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Installation sequence Overview of electrical connections (cont.) Plug sXS Terminals Function Explanation 222.1 Mixer motor control for ex- Connection values: ternal heat generator ■ Output: 10 W Signal mixer CLOSE ■ Voltage: 230 V~ ■ Max. switching current: 0.2(0.1) A On-site connection, see separate "Con- nection and wiring diagram"...
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Installation sequence Overview of electrical connections (cont.) Plug sXS Terminals Function Explanation 222.3 Switching external heat gen- Floating contact 222.4 erators with two high limit safety cut-outs (max. 70 °C) Note for the heat pump and to ■ The switching contact is a floating N/O stop the secondary pump contact that is closed when a heat de- mand is issued.
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Installation sequence Overview of electrical connections (cont.) Plug sXF Terminals Function Explanation 224.4 Control of instantaneous Connection values heating water heater, ■ Output: 10 W stage 2 ■ Voltage: 230 V~ ■ Max. switching current: 4(2) A On-site connection, see separate "con- nection and wiring diagram"...
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Installation sequence Overview of electrical connections (cont.) Plug sXG Terminals Function Explanation 225.1 Heating circuit pump of the Connect the temperature limiter in series heating circuit with mixer as a maximum temperature limiter for M2/HC2 underfloor heating circuit (if installed). Connection values: ■...
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Installation sequence Overview of electrical connections (cont.) Message and safety connections (safety chain) with distribution terminal ■ Set the required parameters during commissioning; see from page 83. ■ Connections, see separate "Connec- tion and wiring diagram" sheet 13, sheet 21. LP1.X3 LP1.X2...
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Installation sequence Overview of electrical connections (cont.) Signal and safety connections Terminals Function Explanation PE/X1. Earth conductor Terminals for earth conductor of all asso- ciated system components LP1.X2.N Neutral conductor Terminals for the neutral conductor of the heat pump control unit. Wired at the factory.
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Installation sequence Overview of electrical connections (cont.) Terminals Function Explanation Note ■ No parameters need to be set. ■ The compressor is "forced" off as soon as the contact opens. ■ The power-OFF contact signal causes the supply voltage to the relevant com- ponents to be switched off (subject to power supply utility).
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Installation sequence Overview of electrical connections (cont.) Terminals Function Explanation LP1 X3.12 Signal "External demand" Requires floating N/O contact: LP1 X3.13 (external starting of com- ■ Closed: Demand or at H1 ex- pressor and pumps, mixer ■ Open: No demand ternal ex- in control operation or ■...
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Installation sequence Overview of electrical connections (cont.) Terminals Function Explanation ST. 223.1 Central fault message Floating contact: ST. 223.2 ■ Closed: Fault ■ Open: No fault ■ Not suitable for safety LV. Connection values (contact rating): ■ Voltage: 230 V~ ■...
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Installation sequence Overview of electrical connections (cont.) ■ Set the required parameters during Note commissioning; see from page 83. ■ Plug F11: Nothing should be connec- ■ Connections, see separate "Connec- ted to plug F11 on site. tion and wiring diagram" sheet 40 to ■...
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Installation sequence Overview of electrical connections (cont.) Plug Sensor Type KM BUS Connection of components on site (cores interchangea- ble). If more than one of the following devices are to be connected, use a KM BUS distributor (accessories). ■ Extension kit for one heating circuit with mixer (M3/ HC3) ■...
– Electrical connection, see separate water buffer cylinder). "connection and wiring diagram" sheet 110. ■ Installation inside the Vitocal 300-G Pro/Vitocal 300-W Pro is not possible. ■ The instantaneous heating water heater available as an accessory for the Vitocal 300-G/350-G (< 60 kW) cannot be used.
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Installation sequence Power supply (cont.) ■ Technical connection require- ■ The allocation of the power-OFF (for ments specified by the local compressor and/or instantaneous power supply utility heating water heater) is made via the ■ Protect the power supply to the type of connection and by setting heat pump control unit with an parameters in the heat pump control...
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Installation sequence Power supply (cont.) Information on the compressor power Make the compressor power supply (load circuit) supply only in the phase ■ sequence specified (see termi- Please note nals) with a clockwise rotating Incorrect phase sequence can field. cause damage to the appli- ance.
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Installation sequence Power supply (cont.) In conjunction with power-OFF: Load circuit (400 V~) and control circuit (230 V~) on site Type Control circuit Power circuit (400 V~) (230 V~) Cable cross-section Max. cable Cable cross-sec- length tion BW 301.A090 40 m 5 x 2.5 mm 5 x 25 mm BW 302.A090...
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Installation sequence Power supply (cont.) Power supply with power-OFF Power-OFF without on-site load disconnection (delivered condition) The power-OFF signal is connected Vitotronic 200 heat pump control directly to the heat pump control unit. unit service instructions The compressors are "forced off" when power-OFF is enabled.
Installation sequence Power supply (cont.) 1 2 3 4 5 6 7 8 9 10111213141516 SMC-3 A DIP switches: B Rotary selector: Setting the starting characteristics Setting the compressor operating and the rotating field phase asym- current "Imax" (in accordance with metry (in accordance with the sep- the separate "Connection and wir- arate "Connection and wiring dia-...
Installation sequence Installing the programming unit (cont.) Note Observe the pistol grip instructions (supplied in the control unit pack) Closing the heat pump Please note Danger Seal the appliance so it is sound- The absence of component proof and diffusion-proof. earthing can result in serious Check tightness of internal injury from electrical current and...
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Installation sequence Closing the heat pump (cont.) Please note Seal the appliance so it is sound- proof and diffusion-proof. With line entries, ensure the dia- phragm grommets on the l.h. side panel are seated correctly. Seal cable grommets with adhe- sive tape, if necessary.
Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance For further information regarding the individual steps, see the page indicated Commissioning steps Inspection steps Maintenance steps Page • • • 1. Provide information first..........80 • • • 2. Opening the heat pump..........80 •...
Provide information first Details on the steps required for commissioning, inspection and service: Installation and service instruc- tions Vitocal 300-G Pro, Vitocal 300-W Pro Opening the heat pump Danger 1. Remove top panel; see page 77. Contact with 'live' components can lead to serious injury from 2.
Charging and venting on the primary side Please note 3. Charge the primary circuit with To prevent appliance damage, Viessmann heat transfer medium charge the primary circuit before and vent. connecting the power supply. Note 1. Check the Victaulic connections in The system must be protected the heat pump for tightness.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Filling and venting on the secondary side Please note 4. Fill (flush) and vent the secondary cir- To prevent appliance damage, cuit. fill the secondary circuit before switching on the mains power. Please note To prevent appliance dam- Note...
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Checking expansion vessels and the primary circuit/heating cir- cuit pressure Observe engineering informa- tion. Heat pump technical guide Commissioning the system Commissioning (configuration, parame- Note ter settings and function checks) can be The type and extent of the parameters carried out with or without the commis- depend on the heat pump type, on the...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Switch on the ON/OFF switch on the heat pump control unit. ■ The prompt "Start commission- ing?" appears automatically on first start-up. Note The commissioning wizard can also be started manually: To do this, press and hold when switching on the heat pump control...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Language Date Time Date/time Start commissioning? Parameter group Parameter Coding level 1 select Sensor values Temperature sensors display Signal inputs Signal inputs display Actuator test Actuator test carry out Subscriber check Subscriber check carry out Function check...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Commissioning without the commissioning wizard Activating the service menu Service menu: 1. Hold down OK + å simultaneously The service menu can be activated from for approx. 4 s. any other menu. 2.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Pumps and other components Pump/component Parameter Setting Secondary pump (for "System definition" Ó "1" to "11" heating circuit A1/HC1 "System scheme 7000" without heating water buffer cylinder; no addi- tional heating circuit pump required) Heating circuit pump A1/ "System definition"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Pump/component Parameter Setting Circulation pump for "External heat source" Ó "1" DHW reheating "Enable external heat source 7B00" "External heat source" Ó "1" "Enable external heat source for DHW heating 7B0D"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) External functions External function Parameter Setting External demand If applicable "Internal hy- Set flow temperature draulics" Ó for external demand "Flow temperature for ex- ternal demand 730C" External starting of the com- "System definition"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Cooling function Cooling function parameters Setting "Cooling" Ó ■ "0" (no cooling) ■ "2" (natural cooling on cooling "Cooling function 7100" circuit without mixer) ■ "3" (natural cooling on cooling circuit with mixer) ■...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) External heat source External heat source parameters Setting "External heat source" Ó "1" "Enable external heat source 7B00" With circulation pump for DHW reheating: "1" "External heat source" Ó "Enable booster heaters for DHW heating 6014"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Parameter Setting Lead heat pump Lag heat pump "System definition" Ó "0" to "255" – "Output lag heat pump 700B" "System definition" Ó "0" to "15" – "Use of heat pump in cascade 700C"...
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Parameter Setting Lead heat pump Lag heat pump "Communication" Ó "1" to "5" "1" to "5" (as per lead heat pump) "LON system number 7798" "Communication" Ó "1" to "99" (unique) "1"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Flow switch indications Meaning Several LEDs illuminate green. Indication between no (no LED illuminates) and maximum flow rate (all LEDs illuminate green). The higher the flow rate the more LEDs illu- minate.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Frost stat switching point, delivered con- At 1SP + 1HY = 2 °C switching dition: contact closed: 1SP = –1 °C Heat pump in standby mode. Open switching contact: Frost protection enabled; com- pressor shuts down (message "CA Protectn device primry", see Vitotronic 200, type WO1B...
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Instructing the system user The system installer should hand the operating instructions to the system user and instruct the user in operating the system. This includes all components installed as accessories, e.g.
Troubleshooting Repairs Remove front panel Please note 3. Put the front panel aside and secure, Never damage cables between not forgetting the length of the con- the programming unit and the wir- necting cable. ing chamber. Carefully remove top panel (see 4.
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Troubleshooting Repairs (cont.) Overview of electrical components See from page 53. Overview of internal components Type BW 301.A090 to BW 302.A250 2/3/4/5 qP/qQ qW/qE wQ/wP...
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Troubleshooting Repairs (cont.) 1 Wiring chamber 8 Low pressure sensor EEV 1 2 Safety high pressure switch (Stage 1) High pressure 1 (Stage 1) 9 Only type BW 302.A090, 3 Only type BW 302.A090, BW 302.A120, BW 302.A150, BW 302.A120, BW 302.A150, BW 302.A180, BW 302.A250: BW 302.A180, BW 302.A250: Low pressure sensor EEV 2...
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Troubleshooting Repairs (cont.) qR Only type BW 302.A090, wP Filter dryer BW 302.A120, BW 302.A150, wQ Only type BW 302.A090, BW 302.A180, BW 302.A250: BW 302.A120, BW 302.A150, Hot gas temperature sensor EEV 2/ BW 302.A180, BW 302.A250: Compressor 2 (Stage 2) Second parallel filter dryer qT Only type BW 302.A090, wW Condenser...
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Troubleshooting Repairs (cont.) Overview of internal components Type WW 301.A125 to WW 302.A300...
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Troubleshooting Repairs (cont.) 8 Low pressure sensor EEV 1 qW/qE 2/3/4/5 (Stage 1) 9 Only type WW 302.A125, WW 302.A155, WW 302.A200, WW 302.A250, WW 302.A300: Low pressure sensor EEV 2 (Stage 2) qP Liquid gas temperature sensor EEV 1 (Stage 1) qQ Only type WW 302.A125, WW 302.A155, WW 302.A200, WW 302.A250, WW 302.A300:...
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Troubleshooting Repairs (cont.) wQ Only type WW 302.A125, wT Secondary circuit flow temperature WW 302.A155, WW 302.A200, sensor WW 302.A250, WW 302.A300: wZ Primary circuit flow temperature Second parallel filter dryer sensor (heat pump brine inlet) wW Condenser wU Flow switch wE Evaporator wI Frost stat wR Primary circuit return temperature...
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Troubleshooting Repairs (cont.) Temperature sensors type Ni500 Temperature sensors, type Pt500 140 180 Temperature in °C -40 -20 Temperature in °C Checking MCB/fuses MCB/fuses in the front wiring chamber, MCB/fuse in the top wiring chamber, see see page: 54 page: 64 ■...
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Troubleshooting Repairs (cont.) Appliance too noisy Possible causes: ■ Transport bracket not removed. ■ Doors at the front not properly closed (turn quadrant key as far as it will go). ■ Hydraulic line touches the heat pump casing. ■ Hydraulic line not connected free of load and torque stress.
Parts list type BW 301.A090 Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate) local supplier. ■ Position number of the part from this parts list Refrigerant circuit type BW 301.A090 0002 Compressor Scroll Orbit 8 0029 Suction line assembly on evapo- GSD80385 VAB 431...
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Parts list type BW 301.A090 Electrical equipment type BW 301.A090 (cont.) 0093 MCB/fuse, control circuit 0094 Terminal strip, Vitocal 300 Vitotronic 0109 Mating plug for controller and sen- sor PCB 0110 Programming unit Vitotronic 200 WO1B 0111 Coding card SA883-B20 RE/WP 0112 EEV PCB 0113 Controller and sensor PCB with cover (CU401)
Parts list type BW 301.A120 Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate) local supplier. ■ Position number of the part from this parts list Refrigerant circuit type BW 301.A120 0003 Compressor Scroll Orbit 8 0029 Suction line assembly on evapo- GSD80485 VAB 431...
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Parts list type BW 301.A120 Electrical equipment type BW 301.A120 (cont.) 0093 Terminal strip, Vitocal 300 Vitotronic 0109 Mating plug for controller and sen- sor PCB 0110 Programming unit Vitotronic 200 WO1B 0111 Coding card SA883-B20 RE/WP 0112 EEV PCB 0113 Controller and sensor PCB with cover (CU401) 0114 Main PCB with cover (MB761)
Parts list type BW 302.A090 Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate) local supplier. ■ Position number of the part from this parts list Refrigerant circuit type BW 302.A090 0002 Compressor Scroll Orbit 8 0029 Suction line assembly on evapo- GSD60182 VAB 431...
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Parts list type BW 302.A090 Electrical equipment type BW 302.A090 (cont.) 0093 MCB/fuse, control circuit 0094 Terminal strip, Vitocal 300 Vitotronic 0109 Mating plug for controller and sen- sor PCB 0110 Programming unit Vitotronic 200 WO1B 0111 Coding card SA883-B20 RE/WP 0112 EEV PCB 0113 Controller and sensor PCB with cover (CU401)
Parts list type BW 302.A120 Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate) local supplier. ■ Position number of the part from this parts list Refrigerant circuit type BW 302.A120 0003 Compressor Scroll Orbit 8 0029 Suction line assembly on evapo- GSD60235 VAB 431...
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Parts list type BW 302.A120 Electrical equipment type BW 302.A120 (cont.) 0094 Terminal strip, Vitocal 300 Vitotronic 0109 Mating plug for controller and sen- sor PCB 0110 Programming unit Vitotronic 200 WO1B 0111 Coding card SA883-B20 RE/WP 0112 EEV PCB 0113 Controller and sensor PCB with cover (CU401) 0114 Main PCB with cover (MB761)
Parts list type BW 302.A150 Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate) local supplier. ■ Position number of the part from this parts list Refrigerant circuit type BW 302.A150 0001 Compressor Scroll Orbit 8 0027 Assembly BW 2150/2180 elec- GSD80295 VAB 431...
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Parts list type BW 302.A150 Electrical equipment type BW 302.A150 (cont.) 0092 Neutral conductor isolator to pro- tect power circuit, system compo- nents 0093 MCB/fuse, control circuit 0094 Terminal strip, Vitocal 300 Vitotronic 0109 Mating plug for controller and sen- sor PCB 0110 Programming unit Vitotronic 200 WO1B...
Parts list type BW 302.A180 Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate) local supplier. ■ Position number of the part from this parts list Refrigerant circuit type BW 302.A180 0002 Compressor Scroll Orbit 8 0027 Assembly BW 2150/2180 elec- GSD80385 VAB 431...
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Parts list type BW 302.A180 Electrical equipment type BW 302.A180 (cont.) 0094 Terminal strip, Vitocal 300 Vitotronic 0109 Mating plug for controller and sen- sor PCB 0110 Programming unit Vitotronic 200 WO1B 0111 Coding card SA883-B20 RE/WP 0112 EEV PCB 0113 Controller and sensor PCB with cover (CU401) 0114 Main PCB with cover (MB761)
Parts list type BW 302.A250 Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate) local supplier. ■ Position number of the part from this parts list Refrigerant circuit type BW 302.A250 0003 Compressor Scroll Orbit 8 0028 Assembly BW 2250 electronic GSD80485 VAB 431...
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Parts list type BW 302.A250 Electrical equipment type BW 302.A250 (cont.) 0094 Terminal strip, Vitocal 300 Vitotronic 0109 Mating plug for controller and sen- sor PCB 0110 Programming unit Vitotronic 200 WO1B 0111 Coding card SA883-B20 RE/WP 0112 EEV PCB 0113 Controller and sensor PCB with cover (CU401) 0114 Main PCB with cover (MB761)
Parts list type WW 301.A125 to WW 302.A300 Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate) local supplier. ■ Position number of the part from this parts list Refrigerant circuit type WW 301.A125 0002 Compressor Scroll Orbit 8 0035 Temperature sensor Pt500 GSD80385 VAB 431...
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Parts list type WW 301.A125 to WW 302.A300 Electrical equipment type WW 301.A125 (cont.) 0092 Neutral conductor isolator to pro- tect power circuit, system compo- nents 0093 MCB/fuse, control circuit 0094 Terminal strip, Vitocal 300 Vitotronic 0109 Mating plug for controller and sen- sor PCB 0110 Programming unit Vitotronic 200 WO1B...
Parts list type WW 301.A155 Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate) local supplier. ■ Position number of the part from this parts list Refrigerant circuit type WW 301.A155 0003 Compressor Scroll Orbit 8 0035 Temperature sensor Pt500 GSD80485 VAB 431...
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Parts list type WW 301.A155 Electrical equipment type WW 301.A155 (cont.) 0092 Neutral conductor isolator to pro- tect power circuit, system compo- nents 0093 MCB/fuse, control circuit 0094 Terminal strip, Vitocal 300 Vitotronic 0109 Mating plug for controller and sen- sor PCB 0110 Programming unit Vitotronic 200 WO1B...
Parts list type WW 302.A125 Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate) local supplier. ■ Position number of the part from this parts list Refrigerant circuit type WW 302.A125 0002 Compressor Scroll Orbit 8 0035 Temperature sensor Pt500 GSD60182 VAB 431...
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Parts list type WW 302.A125 Electrical equipment type WW 302.A125 (cont.) 0092 Neutral conductor isolator to pro- tect power circuit, system compo- nents 0093 MCB/fuse, control circuit 0094 Terminal strip, Vitocal 300 Vitotronic 0109 Mating plug for controller and sen- sor PCB 0110 Programming unit Vitotronic 200 WO1B...
Parts list type WW 302.A155 Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate) local supplier. ■ Position number of the part from this parts list Refrigerant circuit type WW 302.A155 0003 Compressor Scroll Orbit 8 0035 Temperature sensor Pt500 GSD60235 VAB 431...
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Parts list type WW 302.A155 Electrical equipment type WW 302.A155 (cont.) 0092 Neutral conductor isolator to pro- tect power circuit, system compo- nents 0093 MCB/fuse, control circuit 0094 Terminal strip, Vitocal 300 Vitotronic 0109 Mating plug for controller and sen- sor PCB 0110 Programming unit Vitotronic 200 WO1B...
Parts list type WW 302.A200 Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate) local supplier. ■ Position number of the part from this parts list Refrigerant circuit type WW 302.A200 0001 Compressor Scroll Orbit 8 0036 Sensor well sealed GSD80295 VAB 431...
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Parts list type WW 302.A200 Electrical equipment type WW 302.A200 (cont.) 0091 MCB/fuse, power circuit, system components 0092 Neutral conductor isolator to pro- tect power circuit, system compo- nents 0093 MCB/fuse, control circuit 0094 Terminal strip, Vitocal 300 Vitotronic 0109 Mating plug for controller and sen- sor PCB 0110 Programming unit Vitotronic 200 WO1B...
Parts list type WW 302.A250 Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate) local supplier. ■ Position number of the part from this parts list Refrigerant circuit type WW 302.A250 0002 Compressor Scroll Orbit 8 0036 Sensor well sealed GSD80385 VAB 431...
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Parts list type WW 302.A250 Electrical equipment type WW 302.A250 (cont.) 0089 Base for auxiliary relay 0090 Auxiliary relay 0091 MCB/fuse, power circuit, system components 0092 Neutral conductor isolator to pro- tect power circuit, system compo- nents 0093 MCB/fuse, control circuit 0094 Terminal strip, Vitocal 300 Vitotronic 0109 Mating plug for controller and sen-...
Parts list type WW 302.A300 Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate) local supplier. ■ Position number of the part from this parts list Refrigerant circuit type WW 302.A300 0043 Rear panel BW 0046 Side panel, right 0044 Side panel, r.h., front panel, Vito-...
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Parts list type WW 302.A300 Electrical equipment type WW 302.A300 (cont.) 0091 MCB/fuse, power circuit, system components 0092 Neutral conductor isolator to pro- tect power circuit, system compo- nents 0093 MCB/fuse, control circuit 0094 Terminal strip, Vitocal 300 Vitotronic 0109 Mating plug for controller and sen- sor PCB 0110 Programming unit Vitotronic 200 WO1B...
Commissioning/service reports Commissioning/service reports Hydraulic parameter report Setting and test values Set value Commis- sioning Frost protection (brine medium) °C –15 Testing the external heating circuit pumps Circulation pump type Circulation pump stage Overflow valve setting Commissioning, primary circuit Primary circuit flow temperature °C ("Diagnosis"...
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Commissioning/service reports Commissioning/service reports (cont.) System definition Parameter Code Delivered condi- Commis- tion sioning "System scheme" (see chapter "System 7000 scheme") "Temperature differential for calculat- 7003 40 (≙ 4 K) ing the heating limit" "Temperature differential for calculat- 7004 40 (≙ 4 K) ing the cooling limit"...
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Commissioning/service reports Commissioning/service reports (cont.) Compressor Parameter Code Delivered condi- Commis- tion sioning "Enable compressor" 5000 "Output compressor stage" 5030 Rated heating out- put according to type plate "Enable compressor" 5100 "Output compressor stage 2" 5130 Rated heating out- put according to type plate External heat source Parameter...
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Commissioning/service reports Commissioning/service reports (cont.) Parameter Code Delivered condi- Commis- tion sioning "Stop optimisation for DHW heating" 600A "Set DHW temperature 2" 600C 600 (≙ 60 °C) "Temperature sensor at bottom of 600E DHW cylinder" "Enable booster heaters for DHW heat- 6014 ing"...
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Commissioning/service reports Commissioning/service reports (cont.) Internal hydraulics Parameter Code Delivered condi- Commis- tion sioning "Heat pump for drying a building" 7300 "Time program for screed drying" 7303 "Flow temperature for external de- 730C 500 (≙ 50 °C) mand" "Operating mode primary pump" 7320 Do not adjust "Operating mode secondary pump"...
Specification Specification type BW 301.A090 to BW 302.A250 Operation: brine/water Type BW 1-stage 301 2-stage 302 A090 A120 A090 A120 A150 A180 A250 Output data to EN 14511 (B0/W35, 5 K spread) Rated heating output 89.4 117.2 Cooling capacity 74.5 96.4 93.8 120.1 145.4 191.4...
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3 K at a be obtained from the Technical Services brine inlet temperature of 0 °C and department of Viessmann Werke. brine outlet of –3 °C. ■ The specified flow rates are rounded up or down.
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All windows and external doors sealed. Geothermal probes/well and connection lines fully installed. Components for cooling mode fully installed (optional). Preferred appointment: Date Time Date Time All work ordered from Viessmann will be charged to me/us in accordance with the current Viessmann pricelist. Place/date Signature...
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We, KWT Kälte-Wärmetechnik AG, member of the Viessmann Group, CH-3076 Worb SBB, declare in sole responsibility, that the products Vitocal 300-G Pro, type BW 301.A090, BW 302.A090, BW 302.A120 incl. the heat pump control unit Vitotronic 200, type WO1B are compliant with the following stand-...
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We, KWT Kälte-Wärmetechnik AG, member of the Viessmann Group, CH-3076 Worb SBB, declare in sole responsibility, that the products Vitocal 300-G Pro, type BW 301.A120, BW 302.A150, BW 302.A180, BW 302.A250, WW 301.A125, WW 301.A155, WW 302.A125, WW 302.A155, WW 302.A200, WW 302.A250, WW 302.A300 incl. the heat pump control unit...
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The product characteristics determined as system values for the product Vitocal 300-G Pro (see technical guide) can be utilised to assess the energy consumption of heating and ventilation systems to DIN V 4701-10 specified by the EnEV [Ger- many]. Worb, 03/04/2013 KWT Kälte-Wärmetechnik AG Viessmann Group René Steiner...
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Keyword index Keyword index Connections........21 Adjusting the operating display..95 – Hydraulic.........45 Appliance MCB/fuses.......105 – Primary circuit.........48 Appliance too noisy......106 – Secondary circuit......50 Connections, main PCB – 230 V components......57 Boiler water temperature sensor Connection values – Curve..........104 – Working components......58 Buffer temperature sensor Controller and sensor PCB..55, 68 –...