Table of Contents
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Translation of
original operating manual
Technical product information
TPI 1240 EN
Hydraulically released brake
0128-...-..-...100 / -...150 / -...200 /
-...250 series
Keep for future use
Version: 11.2011
Ortlinghaus-Werke GmbH
Postfach 50 14 40
42907 Wermelskirchen
Kenkhauser Str. 125
42929 Wermelskirchen
Germany
Tel.
+49 2196 85-0
Fax
+49 2196 855-444
Email
info@ortlinghaus.com
Website www.ortlinghaus.com
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Table of Contents
Related Manuals for Ortlinghaus TPI 1240 EN
Summary of Contents for Ortlinghaus TPI 1240 EN
- Page 1 Translation of original operating manual Technical product information TPI 1240 EN Hydraulically released brake 0128-...-..-...100 / -...150 / -...200 / -...250 series Keep for future use Ortlinghaus-Werke GmbH Postfach 50 14 40 42907 Wermelskirchen Kenkhauser Str. 125 42929 Wermelskirchen Germany Tel.
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Page 2: Table Of Contents
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN Table of contents 1. Notes regarding use of the operating manual 9.2. Disassembly 9.2.1. Removal of the actuator unit 1.1. Who are the operating instructions aimed at? 9.2.2. Assembly of the actuator unit 1.2. -
Page 3: Notes Regarding Use Of The Operating Manual
OI or TPI via the internet from the “Service” directory at www. ortlinghaus.com. You are also free to make copies of this example. Always keep the OI near to the machine or system in order to ensure direct acces- sibility. -
Page 4: Use Of These Instructions
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 1.2. What can be found in the operating instructions? These OI with the product drawing contain all the necessary information related to the product named on the cover page for the proper utilisation throughout the various stages of operation. -
Page 5: Product / Machinery / Plant System Damage
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN WARNING! • Hazard while performing the described activity or as a result of non- observance of explosion protection during machine operation. ➜ Potentially severe head injury. 1.4.2. Product / machinery / plant system damage CAUTION! •... -
Page 6: Technical Data / Intended Purpose
(0 . . . - . . . - . . - ..) The order-specifi c design which was performed by Ortlinghaus may only be used for the intended application. -
Page 7: Improper Use
Any other use or use going beyond the use described in the chapter “Intended purpose” and “Proper use” is considered to be improper use. Ortlinghaus is not liable for damages arising from this. Especially, but not exclusively, improper use of our product includes: ➜... -
Page 8: Functional Description
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 2.4. Functional description The operating pressure required to disengage the brake is: Size 80, 86, 90 80 +5 bar Size 94, 96, 98 90 +5 bar CAUTION! ➜ Never operate the brake at a higher pressure, as otherwise there is a risk of shearing screws. -
Page 9: Variants
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 2.5. Variants Variants available in this series: 2.5.1. Type key for variants 0128 - . . . - . . - ..12 Friction surfaces 16 Friction surfaces 20 Friction surfaces... -
Page 10: Rotatable Brake (0128
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 2.5.2. Rotatable brake (0128-...-..-..50) Lubrication Lubrication 3 Pressure oil (switch oil) oil return 3 Pressure oil (switch oil) Fig. 2: Function of the "rotatable" brake 2.5.3. Brake with inner lubrication (0128-..2/3-..-..) Lubrication 3 Pressure oil (switch oil) Pressure-free return Fig. -
Page 11: Brake With Backup Actuation
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 2.5.4. Brake with backup actuation (0128-. 5 to 8 .-..-..) Fig. 4: function of the brake with backup actuation Brake with backup actuation The piston 5 is impinged with pressure oil via the connection 1 (piston chamber 8) and the braking torque is raised. -
Page 12: Transport, Packaging
3. Transport, packaging The delivery is to be checked for transport damage and any apparent defi ciencies upon receipt. In the event of damage, inform Ortlinghaus accordingly. Only products that are in technically fl awless condition are to be installed or commissioned. -
Page 13: Transport
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 3.3. Transport Only use lifting gear with suffi cient load capacity for transportation. Observe the following instructions for transportation. WARNING! • Load the transport threads uniformly and only in a vertical direction. ➜ Pay attention to the load bearing capacity of the lifting accessories. -
Page 14: Installation And Assembly Instructions
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 4. Installation and assembly instructions The supplier or operator is responsible for the installation of the product described. Comply with the applicable regulations and requirements as well as these OI. Check the operational readiness before installation. Use appropriate lifting gear for handling whilst the installation work is being carried out. -
Page 15: Installation
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 4.3. Installation Machine body Housing bolt Brake housing Locking bolts Drive shaft Drive bolt Bolt actuator unit Flange Ring Cylinder Actuator unit Fig. 6: Installing the brake Machine Bolt actuator unit body Brake... - Page 16 Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN Machine body Bolt actuator unit Brake housing Drive bolt Drive shaft Locking bolts Housing bolt Flange Ring Cylinder Actuator unit Fig. 8: Installation of the brake with inner lubrication Housing bolt Machine body...
- Page 17 Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN • Unscrew brake housing from the actuator unit and bolt and pin onto the machine body. Table 3: Tightening torques of the bolt housing/machine Size Unit Thread M 12 M 16 M 20...
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Page 18: Commissioning
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 5. Commissioning Prior to commissioning, the connection on the drive side and output side must be checked for correct attachment and a functional test carried out. Furthermore, a functional test must also be carried out after maintenance or repair with a stationary system or machine. - Page 19 Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN Remedial actions, safety Hazard Cause Effects information Assembly/pressure system: Machine move- Running over, Check installation position in accordance Infl uencing of the effective- ment sliding away, with drawing, secure inner drive in axial...
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Page 20: Function Test
When initially commissioning of the system the basic contamination must be fi ltered out before releasing the brake for the fi rst time. When operating with Ortlinghaus hydraulic-components, the discharge cock of the accumulator group should be opened and the hydraulic system run for approx. -
Page 21: Operation
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 6. Operation No liability is assumed for completeness with regard to the guidance and safety instructions contained within these OI. Observe the system docu- mentation for the complete machine for start-up, operation, maintenance, repair and shut-down. - Page 22 Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN Remedial actions, safety Hazard Cause Effects information Thermal hazards: Dynamic switching processes, Objects or mate- Burning Operator instructions, clearance grille or high speeds, excessive oil rials with high/low temperature sensor, observe oil fi ll quantity/...
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Page 23: Inspection While The Machine Is In Operation
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 6.2. Inspection while the machine is in operation The brake is largely wear- and maintenance-free. Incorrect operation (oil pressure too low, operating temperature too high, excessive switching frequency etc.) can however still result in wearing of the plates. Plate wear shows itself in changed operating behaviour of the brake : The braking angle increases, i.e. -
Page 24: Troubleshooting
➜ Make sure therefore that operation is correct to prevent further wear. • In the case of functional faults, the product is to be sent back to the Ortlinghaus-Werke for inspection or alternatively arrange for our trained fi tters to perform an inspection on site. -
Page 25: Maintenance
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 8. Maintenance The maintenance work must only be carried out with the machine at a standstill and secured against re-start. Observe also the maintenance instructions for the complete system or the other components. -
Page 26: Status Check
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN Remedial actions, safety Hazard Cause Effects information Hazards in connection with the operational environment of the machine Disassembly/assembly or with Impurities, dust, Stumbling, falling When working, ensure that working surface other miscellaneous work... -
Page 27: Maintenance Intervals
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN The maximum possible air measurement (max. value ) determine the design-based piston stroke. In the normal running-in procedure for the friction surfaces an extension of the opening travel by approx. 0.05 mm per friction surface may occur (after running-in process). -
Page 28: Care
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 8.5. Care Our products are to be protected against corrosion in accordance with their conditions and location of use. Remove loose dirt, corrosion, and deposits of dust or dirt. Do not use a pressure washer or agents which may damage the corrosion protection or parts of the product. -
Page 29: Servicing And Repair, Modifi Cation
9. Servicing and repair, modifi cation 9.1. Hazard notes on servicing and repairs NOTE! ➜ Only Ortlinghaus customer service department or personnel trained and authorised by Ortlinghaus are permitted to carry out servicing and repairs! Remedial actions, safety Hazard Cause... -
Page 30: Disassembly
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 9.2. Disassembly WARNING! When working on the product ensure that it is not possible for any uninten- tional machine movements to occur by disabling the function:, ➜ Drive the press ram to the bottom dead centre. -
Page 31: Size And Tightening Torque Of The Screws
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 9.3. Size and tightening torque of the screws WARNING! ➜ Secure all screw connections against loosening independently, e.g. with Loctite type 262 and observe the prescribed tightening torques. (For numbering, see cutaways) Table 6:... -
Page 32: Hazard Notes On Modifi Cation
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 9.4. Hazard notes on modifi cation NOTE! ➜ Only Ortlinghaus customer service department or personnel trained and authorised by Ortlinghaus are permitted to carry out modifi cations! Remedial actions, safety Hazard Cause Effects... -
Page 33: Spare Parts
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 10. Spare parts Please also quote the serial number when ordering replacement parts. This is located on the outside at the position marked with the arrow. The production number comprises a two-digit year number and a serial number, e.g. -
Page 34: Parts List
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 10.1. Parts list (see cutaways) Item Individual part Inner plate Outer plate Flange housing 40.50 Sealing ring Piston Rectangular ring Rectangular ring Spring Spring Cylinder Sealing ring Flange Cylinder head bolt (actuator unit) -
Page 35: Cutaway
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 10.2. Cutaway 40.50 11.2011... -
Page 36: Storage, De-Commissioning
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 11. Storage, de-commissioning 11.1. Hazard notes on storage, de-commissioning Remedial actions, safety Hazard Cause Effects information Mechanical hazards: Removal -> Product under Gravity/spring Crushing, Observe instructions in OI, disassembly spring pressure force (stored catching, only by suffi... -
Page 37: Storage
➜ Free from aggressive and corrosive substances such as solvents. With longer storage times suitable measures for additional corrosion protection should be implemented following consultation with Ortlinghaus. 11.3. De-commissioning Prior to commencing with the de-commissioning of our product refer to the general operating instructions for the system or machine. -
Page 38: Disposal
Ortlinghaus-Werke GmbH Operating instructions TPI 1240 EN 12. Disposal The product consists of different materials, which can either be reused or disposed of separated by type. Disassemble the product and separate the individual parts by material type. The individual parts are to be disposed of in accordance with the stipula-... -
Page 39: Annex
CE Coordinator for Ortlinghaus-Werke GmbH, Wermelskirchen: Frank Ratanski Phone +49 2196 85-260 - Email: frank.ratanski @ortlinghaus.com Ortlinghaus-Werke GmbH Wermelskirchen, 25.10.2011 Peter Ortlinghaus pp Thomas Schrüllkamp Head of Development phone: +49 2196 85-0 - fax: +49 2196 85-5444 - www.ortlinghaus.com - info@ortlinghaus.com 11.2011... - Page 40 Ortlinghaus-Werke GmbH Postfach 50 14 40 42907 Wermelskirchen Kenkhauser Str. 125 42929 Wermelskirchen Germany Tel. +49 2196 85-0 +49 2196 855-444 Email info@ortlinghaus.com Website www.ortlinghaus.com...
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