Table of Contents
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Translation of
original operating manual
Technical product information
TPI 1230 EN
Hydraulically actuated
clutch
Keep for future use
0127-...-..-...100 / ...200 series
Version: 05.2013
Ortlinghaus-Werke GmbH
Postfach 50 14 40
42907 Wermelskirchen
Kenkhauser Str. 125
42929 Wermelskirchen
Germany
Tel.
+49 2196 85-0
Fax
+49 2196 855-444
Email
info@ortlinghaus.com
Website www.ortlinghaus.com
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Table of Contents
Related Manuals for Ortlinghaus TPI 1230 EN
Summary of Contents for Ortlinghaus TPI 1230 EN
- Page 1 Translation of original operating manual Technical product information TPI 1230 EN Hydraulically actuated clutch Keep for future use 0127-...-..-...100 / ...200 series Ortlinghaus-Werke GmbH Postfach 50 14 40 42907 Wermelskirchen Kenkhauser Str. 125 42929 Wermelskirchen Germany Tel. +49 2196 85-0...
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Page 2: Table Of Contents
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN Table of contents 1. Notes regarding use of the operating manual 9. Servicing and repair, modifi cation 1.1. Who are the operating instructions aimed at? 9.1. Hazard notes on servicing and repairs 1.2. What can be found in the operating instructions? 4 9.2. -
Page 3: Notes Regarding Use Of The Operating Manual
OI or TPI via the internet from the “Service” directory at www. ortlinghaus.com. You are also free to make copies of this example. Always keep the OI near to the machine or system in order to ensure direct acces- sibility. -
Page 4: Use Of These Instructions
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 1.2. What can be found in the operating instructions? These OI with the product drawing contain all the necessary information related to the product named on the cover page for the proper utilisation throughout the various stages of operation. -
Page 5: Product / Machinery / Plant System Damage
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN WARNING! • Hazard while performing the described activity or as a result of non- observance of explosion protection during machine operation. ➜ Potentially severe head injury. 1.4.2. Product / machinery / plant system damage CAUTION! •... -
Page 6: Technical Data / Intended Purpose
(0 . . . - . . . - . . - ..) The order-specifi c design which was performed by Ortlinghaus may only be used for the intended application. -
Page 7: Improper Use
Any other use or use going beyond the use described in the chapter “Intended purpose” and “Proper use” is considered to be improper use. Ortlinghaus is not liable for damages arising from this. Especially, but not exclusively, improper use of our product includes: ➜... -
Page 8: Functional Description
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 2.4. Functional description The clutch is hydraulically actuated. The oil-cooled plates with steel/sinter friction pairing are almost free of wear and tear during operation; the low running-in wear is automatically compensated for by the piston so that there is no need for adjustment. -
Page 9: Variants
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 2.5. Variants Deliverable design variations, see type code: 2.5.1. Type key for variants 0127 - . . . - . . - ..12 Friction surfaces 16 Friction surfaces 20 Friction surfaces... -
Page 10: Transport, Packaging
3. Transport, packaging The delivery is to be checked for transport damage and any apparent defi ciencies upon receipt. In the event of damage, inform Ortlinghaus accordingly. Only products that are in technically fl awless condition are to be installed or commissioned. -
Page 11: Transport
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 3.3. Transport Only use lifting gear with suffi cient load capacity for transportation. Observe the following instructions for transportation. WARNING! • Load the transport threads uniformly and only in a vertical direction. ➜ Pay attention to the load bearing capacity of the lifting accessories. -
Page 12: Installation And Assembly Instructions
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 4. Installation and assembly instructions The supplier or operator is responsible for the installation of the product described. Comply with the applicable regulations and requirements as well as these OI. Check the operational readiness before installation. Use appropriate lifting gear for handling whilst the installation work is being carried out. -
Page 13: Installation
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 4.3. Installation • Detach clutch housing from the actuator unit and bolt and pin it to the machine body. • Fix the hub to the shaft. Ensure that the axial position is correct! •... -
Page 14: Commissioning
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 5. Commissioning Prior to commissioning, the connection on the drive side and output side must be checked for correct attachment and a functional test carried out. Furthermore, a functional test must also be carried out after maintenance or repair with a stationary system or machine. - Page 15 Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN Remedial actions, safety Hazard Cause Effects information Assembly/pressure system: Machine move- Running over, Check installation position in accordance Infl uencing of the effective- ment sliding away, with drawing, secure inner drive in axial...
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Page 16: Function Test
When initially commissioning of the system the basic contamination must be fi ltered out before actuating the clutch for the fi rst time. When operating with Ortlinghaus hydraulic-components, the discharge cock of the accumulator group should be opened and the hydraulic system run for approx. -
Page 17: Operation
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 6. Operation No liability is assumed for completeness with regard to the guidance and safety instructions contained within these OI. Observe the system docu- mentation for the complete machine for start-up, operation, maintenance, repair and shut-down. - Page 18 Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN Remedial actions, safety Hazard Cause Effects information Thermal hazards: Dynamic switching processes, Objects or mate- Burning Operator instructions, clearance grille or high speeds, excessive oil rials with high/low temperature sensor, observe oil fi ll quantity/...
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Page 19: Inspection While The Machine Is In Operation
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 6.2. Inspection while the machine is in operation Check for unusual noises, vibrations and oscillations. Monitor the operating temperature. If unusual heating is detected in the fi rst hours of operation, the commissioning process is to be halted. -
Page 20: Troubleshooting
➜ Make sure therefore that operation is correct to prevent further wear. • In the case of functional faults, the product is to be sent back to the Ortlinghaus-Werke for inspection or alternatively arrange for our trained fi tters to perform an inspection on site. -
Page 21: Maintenance
• The product can be a safety-relevant part that may present a hazard potential that should not be underestimated if not properly maintained. ➜ If the function is impaired, we recommend a replacement or Ortlinghaus customer service. We accept no liability for damage or operational inter- ruption caused by improperly executed maintenance works. -
Page 22: Status Check
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN Remedial actions, safety Hazard Cause Effects information Hazards in connection with the operational environment of the machine Disassembly/assembly or with Impurities, dust, Stumbling, falling When working, ensure that working surface other miscellaneous work... -
Page 23: Maintenance Intervals
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN The maximum possible air measurement (max. value ) determine the design-based piston stroke. In the normal running-in procedure for the friction surfaces an extension of the opening travel by approx. 0.05 mm per friction surface may occur (after running-in process). -
Page 24: Care
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 8.5. Care Our products are to be protected against corrosion in accordance with their conditions and location of use. Remove loose dirt, corrosion, and deposits of dust or dirt. Do not use a pressure washer or agents which may damage the corrosion protection or parts of the product. -
Page 25: Servicing And Repair, Modifi Cation
9. Servicing and repair, modifi cation 9.1. Hazard notes on servicing and repairs NOTE! ➜ Only Ortlinghaus customer service department or personnel trained and authorised by Ortlinghaus are permitted to carry out servicing and repairs! Remedial actions, safety Hazard Cause... -
Page 26: Changing The Discs
• Detach the actuator unit from the clutch housing. • Pull the plates off the (plate) hub. 9.2.2. Assembly NOTE! Only when original Ortlinghaus plates are used will we recognise warranty claims! • Remove any transport locks and conservation materials. Clean the instal- lation surfaces prior to assembly. -
Page 27: Size And Tightening Torque Of The Screws
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 9.3. Size and tightening torque of the screws WARNING! ➜ Secure all screw connections against loosening independently, e.g. with Loctite type 262 and observe the prescribed tightening torques. (For numbering, see cutaways) Table 4:... -
Page 28: Hazard Notes On Modifi Cation
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 9.4. Hazard notes on modifi cation NOTE! ➜ Only Ortlinghaus customer service department or personnel trained and authorised by Ortlinghaus are permitted to carry out modifi cations! Remedial actions, safety Hazard Cause Effects... -
Page 29: Spare Parts
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 10. Spare parts Please also quote the serial number when ordering replacement parts. This is located on the outside at the position marked with the arrow. The production number comprises a two-digit year number and a serial number, e.g. -
Page 30: Parts List
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 10.1. Parts list (see sectional drawings) Item Individual part Inner plate Outer plate Flange housing Sealing ring O-ring Piston Rectangular ring Rectangular ring Cylinder Flange Cylinder head bolt (housing bolt) Straight screw-in connection... -
Page 31: Sectional Drawing
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 10.2. Sectional drawing 05.2013... -
Page 32: Storage, De-Commissioning
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 11. Storage, de-commissioning 11.1. Hazard notes on storage, de-commissioning Remedial actions, safety Hazard Cause Effects information Mechanical hazards: Removal -> Product under Gravity/spring Crushing, Observe instructions in OI, disassembly spring pressure force (stored catching, only by suffi... -
Page 33: Storage
➜ Free from aggressive and corrosive substances such as solvents. With longer storage times suitable measures for additional corrosion protection should be implemented following consultation with Ortlinghaus. 11.3. De-commissioning Prior to commencing with the de-commissioning of our product refer to the general operating instructions for the system or machine. -
Page 34: Disposal
Ortlinghaus-Werke GmbH Operating instructions TPI 1230 EN 12. Disposal The product consists of different materials, which can either be reused or disposed of separated by type. Disassemble the product and separate the individual parts by material type. The individual parts are to be disposed of in accordance with the stipula-... -
Page 35: Annex
CE Coordinator for Ortlinghaus-Werke GmbH, Wermelskirchen: Frank Ratanski Phone +49 2196 85-260 - Email: frank.ratanski @ortlinghaus.com Ortlinghaus-Werke GmbH Wermelskirchen, 18th December 2012 Peter Ortlinghaus pp Thomas Schrüllkamp Head of Development phone: +49 2196 85-0 - fax: +49 2196 85-5444 - www.ortlinghaus.com - info@ortlinghaus.com 05.2013... - Page 36 Ortlinghaus-Werke GmbH Postfach 50 14 40 42907 Wermelskirchen Kenkhauser Str. 125 42929 Wermelskirchen Germany Tel. +49 2196 85-0 +49 2196 855-444 Email info@ortlinghaus.com Website www.ortlinghaus.com...
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