Page 1: Table Of Contents
6. Operation 7. Troubleshooting 8. Maintenance 9. Servicing and repair, modiﬁ cation 10. Spare parts 11. Storage, de-commissioning 12. Disposal 13. Annex Ortlinghaus-Werke GmbH Postfach 50 14 40 42907 Wermelskirchen Kenkhauser Str. 125 42929 Wermelskirchen Germany Tel. +49 2196 85-0...
Page 2: Safety Instructions
Pass this OI on to your customers! If necessary, you can download our OI or TPI via the internet from the "Service" directory at www.ortlinghaus.com. You are also free to make copies of this example. Always keep the OI near to the machine or system in order to ensure direct accessibility.
Page 3 Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN 1.3. Use of these instructions ➞ Read through this OI completely before working with the product. ➞ The instructions in the OI must be complied with. ➞ Consider the product drawing as well as any design calculations.
Page 4: Technical Data
(0 . . . - . . . - . . - ..) The order-speciﬁ c design which was performed by Ortlinghaus may only be used for the intended application.
Page 5: Transport, Packaging
3. Transport, packaging The delivery is to be checked for transport damage and any apparent deﬁ ciencies upon receipt. In the event of damage, inform Ortlinghaus accordingly. Only products that are in technically ﬂ awless condition are to be installed or commissioned.
Page 6 Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN 3.2. Condition on delivery The scope of the deliverables is deﬁ ned on the shipping documents. Check whether the delivery is complete and correct. The packaging is in accordance with the order. 3.3. Transport Only use lifting gear with sufﬁ...
Page 7: Installation Instructions
Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN 4. Installation instructions The supplier or operator is responsible for the installation of the product described. Comply with the applicable regulations and requirements as well as the instructions of this OI. Check the operational readiness before installation.
Page 8: Commissioning
Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN 5. Commissioning Prior to commissioning, the connection on the drive side and output side must be checked for correct attachment. Furthermore, a functional test must be carried out after maintenance or repair with a stationary system or machine.
Page 9 Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN Conse- Remedial actions, safety Hazard Cause quences information Assembly/pressure system: Machine move- Running over, Check installation position in accordance Inﬂ uencing of the effective- ment sliding away, with drawing, secure inner drive in axial...
Page 10 Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN Conse- Remedial actions, safety Hazard Cause quences information Hazards in connection with the operational environment of the machine Under static and dynamic Impurities, dust, Running over, At appropriate intervals: loading of the clutch/brake:...
Page 11: Operation
Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN 6. Operation No liability is assumed for completeness with regard to the guidance and safety instructions contained within this OI. Observe the system documen- tation for the complete machine for start-up, operation, maintenance, repair and shut-down.
Page 12 Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN Conse- Remedial actions, safety Hazard Cause quences information Loosening of screw connec- Stability/structural Running over, Observe data in the OI/drawing, screw tight- tions, nulliﬁ cation of the safety sliding away, ening torque, check number and property...
Page 13: Troubleshooting
Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN 7. Troubleshooting If unusual operational noises, oscillations, increased temperatures or func- tional faults should arise then the system must be brought to an immediate standstill and secured against a re-start whilst maintenance work is carried out.
Page 14: Maintenance
Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN 8. Maintenance The maintenance work must only be carried out with the machine at a standstill and secured against re-start. Observe also the maintenance instructions for the complete system or the other components.
Page 15 Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN Conse- Remedial actions, safety Hazard Cause quences information Ergonomic hazards: Straining, posture Fatigue, muscu- Note weight information, use transportation loskeletal aggra- devices, perform work in upright position vation Hazards in connection with the operational environment of the machine...
Page 16: Servicing And Repair, Modifi Cation
Operating instructions TPI 730 EN 9. Servicing and repair, modiﬁ cation 9.1. Hazard notes on servicing and repairs Attention! Only Ortlinghaus customer service department or personnel trained and authorised by Ortlinghaus are permitted to carry out servicing and repairs! Conse- Remedial actions, safety Hazard...
Page 17 Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN 9.2. Disassembly, assembly When working on the product ensure that it is not possible for any uninten- tional machine movements to occur by disabling the function. Please refer to the advice and information for this and the following chap- ters of the technical product information (TPI) or instructions: "Installation...
Page 18 Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN 9.4. Hazard notes on modiﬁ cation Attention! Only Ortlinghaus customer service department or personnel trained and authorised by Ortlinghaus are permitted to carry out modiﬁ cations! Conse- Remedial actions, safety Hazard Cause quences...
Page 19: Spare Parts
Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN 10. Spare parts Please also quote the serial number when ordering replacement parts. This is located on the outside at the position marked with the arrow. The serial number is comprised of a two-digit year number and a sequen- tial number, e.g.
Page 20: Storage, De-Commissioning
Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN 11. Storage, de-commissioning 11.1. Hazard notes on storage, de-commissioning Conse- Remedial actions, safety Hazard Cause quences information Mechanical hazards: Disassembly - clutch/brake - Gravity/spring Crushing, Observe instructions in OI, disassembly under spring force...
Page 21 ➞ Free from aggressive and corrosive substances such as solvents. With longer storage times suitable measures for additional corrosion protection should be implemented following discussion with Ortlinghaus. 11.3. De-commissioning Prior to commencing with the de-commissioning of our product refer to the general operating instructions for the system or machine.
Page 22: Disposal
Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN 12. Disposal The product comprises various different materials that can be re-used and must be disposed of separately. Disassemble the product and separate the individual parts by material type. The individual parts are to be disposed of in accordance with the stipula-...
Page 23: Annex
Ortlinghaus-Werke GmbH Operating instructions TPI 730 EN 13. Annex 13.1. Technical product information (TPI)
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Page 46 CE Coordinator for Ortlinghaus-Werke GmbH, Wermelskirchen: Frank Ratanski Phone +49 2196 85-260 - Email: frank.ratanski @ortlinghaus.com Ortlinghaus-Werke GmbH Wermelskirchen, 25.10.2011 Peter Ortlinghaus pp Thomas Schrüllkamp Head of Development phone: +49 2196 85-0 - fax: +49 2196 85-5444 - www.ortlinghaus.com - info@ortlinghaus.com...
Page 47 1.5. Personnel qualiﬁ cations and training 2. Technical data 2.1. Intended Use 2.2. Appropriate use 2.3. Improper use 2.4. Functional description 2.5. The Ortlinghaus numbering system 3. Transport, packaging 3.1. Hazard notes on transport, packaging 3.2. Condition on delivery 3.3. Transport 4. Installation instructions 4.1.
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