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Translation of
original operating manual
Technical product information
TPI 1570 EN
Hydraulically actuated clutch
0202-3.. series
Keep for future use
Version: 09.2011
Ortlinghaus-Werke GmbH
Postfach 50 14 40
42907 Wermelskirchen
Kenkhauser Str. 125
42929 Wermelskirchen
Germany
Tel.
+49 2196 85-0
Fax
+49 2196 855-444
Email
info@ortlinghaus.com
Website www.ortlinghaus.com
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Table of Contents
Related Manuals for Ortlinghaus TPI 1570 EN
Summary of Contents for Ortlinghaus TPI 1570 EN
- Page 1 Translation of original operating manual Technical product information TPI 1570 EN Hydraulically actuated clutch 0202-3.. series Keep for future use Ortlinghaus-Werke GmbH Postfach 50 14 40 42907 Wermelskirchen Kenkhauser Str. 125 42929 Wermelskirchen Germany Tel. +49 2196 85-0 +49 2196 855-444 Email info@ortlinghaus.com...
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Page 2: Table Of Contents
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN Table of contents 1. Notes regarding use of the operating manual 10. Spare parts 1.1. Who are the operating instructions aimed at? 10.1. Parts list 1.2. What can be found in the operating instructions? 4 10.2. -
Page 3: Notes Regarding Use Of The Operating Manual
OI or TPI via the internet from the “Service” directory at www. ortlinghaus.com. You are also free to make copies of this example. Always keep the OI near to the machine or system in order to ensure direct acces- sibility. -
Page 4: Use Of These Instructions
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 1.2. What can be found in the operating instructions? These OI with the product drawing contain all the necessary information related to the product named on the cover page for the proper utilisation throughout the various stages of operation. -
Page 5: Product / Machinery / Plant System Damage
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN WARNING! • Hazard while performing the described activity or as a result of non- observance of explosion protection during machine operation, ➜ Potentially severe head injury. 1.4.2. Product / machinery / plant system damage CAUTION! •... -
Page 6: Technical Data / Intended Purpose
(0 . . . - . . . - . . - ..) The order-specifi c design which was performed by Ortlinghaus may only be used for the intended application. -
Page 7: Improper Use
Any alternative or additional use other than that described in chapter “Intended use” and “Appropriate use” is considered to be improper use. Ortlinghaus is not liable for damages arising from this. Especially, but not exclusively, improper use of our product includes: ➜... -
Page 8: Functional Description
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 2.4. Functional description CAUTION! • The rated operating pressure is: Table 2: operating pressure Built dimensions 66 - 80 Rated operating pressure [bar] 25 bar Max. perm. pressure* 37,5 bar * Occasional pressure peaks up to 37.5 bar do not cause damage to the clutch. - Page 9 Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 9 18 2.2 2.7 2.5(2.6) 2.1 13 Fig. 1: Function 09.2011...
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Page 10: Transport, Packaging
3. Transport, packaging The delivery is to be checked for transport damage and any apparent defi ciencies upon receipt. In the event of damage, inform Ortlinghaus accordingly. Only products that are in technically fl awless condition are to be installed or commissioned. -
Page 11: Transport
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 3.3. Transport Only use lifting gear with suffi cient load capacity for transportation. Observe the following instructions for transportation. WARNING! ➜ The internal and external parts (housing, if included in items supplied) must be transported separately. -
Page 12: Installation And Assembly Instructions
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 4. Installation and assembly instructions The supplier or operator is responsible for the installation of the product described. Comply with the applicable regulations and requirements as well as these OI. Check the operational readiness before installation. Use appropriate lifting gear for handling whilst the installation work is being carried out. -
Page 13: Installation
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 4.2. Installation • First check the position of the parallel key or rather the position of the toothed profi le, oil inlet holes and cooling oil holes on the shaft. (One or more radial grooves are provided in the hub hole for the cooling oil.) •... -
Page 14: Commissioning
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 5. Commissioning Prior to commissioning, the connection on the drive side and output side must be checked for correct attachment and a functional test carried out. Furthermore, a functional test must also be carried out after maintenance or repair with a stationary system or machine. - Page 15 Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN Remedial actions, safety Hazard Cause Effects information Assembly/pressure system: Machine move- Running over, Check installation position in accordance Infl uencing of the effective- ment sliding away, with drawing, secure inner drive in axial...
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Page 16: Function Test
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN Remedial actions, safety Hazard Cause Effects information Ergonomic hazards: Straining, Fatigue, musculo- Note weight information, use transportation posture skeletal strain devices, perform work in upright position Hazards in connection with the operational environment of the machine... -
Page 17: Operation
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 6. Operation No liability is assumed for completeness with regard to the guidance and safety instructions contained within these OI. Observe the system docu- mentation for the complete machine for start-up, operation, maintenance, repair and shut-down. - Page 18 Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN Remedial actions, safety Hazard Cause Effects information Thermal hazards: Dynamic switching processes, Objects or mate- Burning Operator instructions, clearance grille or high speeds, excessive oil rials with high/low temperature sensor, observe oil fi ll quantity/...
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Page 19: Emergency Switching Unit
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 6.2. Emergency switching unit The clutches from this series are equipped with an integrated emergency stop device as standard. Caution! In the event of the hydraulic system failing press the plate stack against the piston with the aid of the emergency engagement screws. -
Page 20: Recommended Oils
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 6.3. Recommended oils The function of the selected lubricant is of decisive importance for the permanent operation of our wet-running products. ➜ Please refer to factory norm ON 9.2.10 for a list of the oils which we recommend. -
Page 21: Troubleshooting
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 7. Troubleshooting If unusual operational noises, oscillations, increased temperatures or func- tional faults should arise then the system must be brought to an immediate standstill and secured against a re-start whilst maintenance work is carried out. -
Page 22: Maintenance
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 8. Maintenance The maintenance work must only be carried out with the machine at a standstill and secured against re-start. Observe also the maintenance instructions for the complete system or the other components. -
Page 23: Maintenance Intervals
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 8.2. Maintenance intervals Depending on the operating conditions and how much strain the equipment is placed under, etc. we recommend that an inspection is carried out at appropriate intervals, though no less than once annually: •... -
Page 24: Care
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 8.3. Care Our products are to be protected against corrosion in accordance with their conditions and location of use. Remove loose dirt, corrosion, and deposits of dust or dirt. Do not use a pressure washer or agents which may damage the corrosion protection or parts of the product. -
Page 25: Servicing And Repair, Modifi Cation
9. Servicing and repair, modifi cation 9.1. Hazard notes on servicing and repairs NOTE! ➜ Only Ortlinghaus customer service department or personnel trained and authorised by Ortlinghaus are permitted to carry out servicing and repairs! Remedial actions, safety Hazard Cause... -
Page 26: Maintenance
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 9.2. Maintenance Under normal service conditions, with suffi cient internal oiling and after a short run-in time, no signifi cant wear should be evident on the fric- tion linings of the outer plates. Should the friction lining be worn after an extended operating period or frequent slipping of the clutch, the discs must be replaced. -
Page 27: Replacement Of The Plate Pack (Alternative)
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN • Place the stop plate on the hub (1.1). • Tighten the screws (7(⇨ Table 5 on page 30)) with torque and secure with Loctite type 262. CAUTION! • Secure screws before commissioning. -
Page 28: Replacement Of The Sealing Elements (12, 13)
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN • Push cylinder (1.2) onto the piston (2.1) with the external sealing diam- eter, at the same time compressing the external piston ring (13) with piston ring pliers or assembly tape. • Push cylinder (1.2) on all the way. -
Page 29: Replacing The Springs
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 9.3.4. Replacing the springs The springs are designed as durable parts. If it should nonetheless be necessary to replace the pressure springs, please proceed as follows: • Place the clutch – with the cylinder (1.2) and piston (2.1) at top – on a level, fi... -
Page 30: Size And Tightening Torque Of The Screws
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 9.4. Size and tightening torque of the screws WARNING! ➜ Secure all screw connections against loosening independently, e.g. with Loctite type 262 and observe the prescribed tightening torques. (For numbering, see cutaways) Table 5:... -
Page 31: Hazard Notes On Modifi Cation
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 9.5. Hazard notes on modifi cation NOTE! ➜ Only Ortlinghaus customer service department or personnel trained and authorised by Ortlinghaus are permitted to carry out modifi cations! Remedial actions, safety Hazard Cause Effects... -
Page 32: Spare Parts
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 10. Spare parts Please also quote the serial number when ordering replacement parts. This is located on the outside at the position marked with the arrow. The serial number is comprised of a two-digit year number and a sequen- tial number, e.g. -
Page 33: Parts List
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 10.1. Parts list (⇨ 10.2 “Cutaway” on page 34) Item Part Cylinder Cylinder screw Dowel pin Piston Pressure disc Support plate Pressure spring Pressure spring Pressure spring (only in size 66) Cylinder screw... -
Page 34: Cutaway
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 10.2. Cutaway 09.2011... - Page 35 Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN *only size 66 * nur Baugröße 66 09.2011...
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Page 36: Storage, De-Commissioning
Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 11. Storage, de-commissioning 11.1. Hazard notes on storage, de-commissioning Remedial actions, safety Hazard Cause Effects information Mechanical hazards: Removal -> Product under Gravity/spring Crushing, Observe instructions in OI, disassembly spring pressure force (stored catching, only by suffi... -
Page 37: Storage
➜ Free from aggressive and corrosive substances such as solvents. With longer storage times suitable measures for additional corrosion protection should be implemented following consultation with Ortlinghaus. 11.3. De-commissioning Prior to commencing with the de-commissioning of our product refer to the general operating instructions for the system or machine. - Page 38 Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 12. Disposal The product consists of different materials, which can either be reused or disposed of separated by type. Disassemble the product and separate the individual parts by material type. The individual parts are to be disposed of in accordance with the stipula-...
- Page 39 Ortlinghaus-Werke GmbH Operating instructions TPI 1570 EN 09.2011...
- Page 40 Ortlinghaus-Werke GmbH Postfach 50 14 40 42907 Wermelskirchen Kenkhauser Str. 125 42929 Wermelskirchen Germany Tel. +49 2196 85-0 +49 2196 855-444 Email info@ortlinghaus.com Website www.ortlinghaus.com...
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