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Once the carriage feed is adjusted correctly, the
following should be observed:
wire inserter is aligned with the connector
contact
no movement of the connector housing occurs
as the tool is actuated
6. TERMINATION PROCEDURE
1. Select the applicable connector and wire to be
terminated.
2. Perform the setup procedure as described in
Section 3. Note that at the end of this procedure
the connector is in position to begin the termination
process.
3. Without inserting the wire into the wire guide,
perform one cycle. The connector will be indexed
in position for the first termination.
4. Insert an unstripped wire into the wire guide until
the wire bottoms, making sure wire is centered in
the slot.
5. Perform one termination cycle: the inserter will
bottom, forcing the wire between the contact slots,
and will then retract. The connector will advance to
the next contact position.
6. Continue to insert unstripped wire and cycle the
tool until all contacts of the connector are
terminated.
7. Remove the connector from the left side of the
carriage.
8. Repeat these steps until all connectors are
terminated.
7. MAINTENANCE AND INSPECTION
7.1. Daily Maintenance
It is recommended that each operator of the head
assembly be made aware of—and responsible
for—the following steps of daily maintenance:
1. Remove dust, moisture, and other contaminants
with a clean brush or a soft, lint--free cloth. DO
NOT use objects that could damage the head
assembly.
2. Make sure all components are in place and are
properly secured.
4 of 6
3. Actuate the tool to ensure that mechanisms
inside the head assembly move smoothly.
7.2. Periodic Inspection
Regular inspections should be be performed by
quality control personnel. A record of scheduled
inspections should remain with the head assembly or
be supplied to supervisory personnel responsible for
the head assembly. Though recommendations call for
at least one inspection a month, the inspection
frequency should be based on the amount of use,
ambient working conditions, operator training and
skill, and established company standards. These
inspections should include a visual inspection and
should be performed in the sequence listed.
1. Remove any accumulated film with a suitable
commercial degreaser that will not affect paint or
plastic material.
2. Make sure all components are in place and are
properly secured.
3. Make a few test terminations and inspect the
terminations in accordance with 114--5103.
4. Check for chipped, cracked, worn, or broken
areas. If damage is evident, repair is necessary.
See Section 8.
8. REPLACEMENT AND REPAIR
Customer--replaceable parts are listed in Figure 7.
A complete inventory should be stocked and
controlled to prevent lost time when replacement of
parts is necessary. Parts other than those listed
should be replaced by TE Connectivity to ensure
quality and reliability. Order replacement parts
through your TE Representative, or call
1--800--526--5142, or send a facsimile of your
purchase order to 717--986--7605, or write to:
CUSTOMER SERVICE (038--035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105--3608
For customer repair service, call 1--800--526--5136.
9. REVISION SUMMARY
Revisions to this instruction sheet include:
Updated document to corporate requirements
Corrected balloon numbers in Figure 7
408- 9426
Rev E
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