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Data Acquisition Flight Recorder
Type D51615-202-XXX
or
Type D51615-202-XXX-090
with Cockpit Control Unit Type D51616-XXXX
and Cockpit Area Microphone Type D51623-XXXX
or Type D51702-XX
Installation and Operating Manual with
Illustrated Parts List
PIM434-I
March 2017
Penny & Giles Aerospace Limited
1 Airfield Road, Christchurch, Dorset BH23 3TH, United Kingdom
Tel +44 (0) 1202 481771.
Fax +44 (0) 1202 484846
Registered Office: 1 Airfield Road, Christchurch,
Dorset BH23 3TH, United Kingdom
Registered in England No. 2336358
VAT Registration No. GB 806 6586 08
Website: www.cwc-ae.com

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Summary of Contents for Curtiss-Wright D51615-202 Series

  • Page 1 Data Acquisition Flight Recorder Type D51615-202-XXX Type D51615-202-XXX-090 with Cockpit Control Unit Type D51616-XXXX and Cockpit Area Microphone Type D51623-XXXX or Type D51702-XX Installation and Operating Manual with Illustrated Parts List PIM434-I March 2017 Penny & Giles Aerospace Limited 1 Airfield Road, Christchurch, Dorset BH23 3TH, United Kingdom Tel +44 (0) 1202 481771.
  • Page 2 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List This manual is provided for information and guidance only. It does not supersede the Aircraft Maintenance Manual (AMM), which remains the prime reference source for any work to be done on aircraft systems.
  • Page 3: Amendment Record

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Amendment Record Document Amendment Amendment Change No. Date DS768 Oct 2008 Updated to include reference to new configurations and general product updates.
  • Page 4 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List THIS PAGE IS INTENTIONALLY BLANK © Penny & Giles Aerospace Ltd. No part of this work may be reproduced or distributed by any Mar 2017 Page iv means without prior permission in writing from the copyright owner.
  • Page 5: Table Of Contents

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Contents AMENDMENT RECORD ..................III   CONTENTS ......................V   FIGURES ......................VIII  ...
  • Page 6 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List GENERAL ....................43     CONTROLS AND INDICATORS ..............43    ...
  • Page 7 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 10.1 INTRODUCTION ..................75     10.1.1 General ..................75    ...
  • Page 8 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Figures D51615-202-XXX ......... 4   IGURE CQUISITION LIGHT ECORDER D51615-202-XXX-090 F (90- IGURE CQUISITION...
  • Page 9 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List ............67 ABLE PECIAL TO QUIPMENT EQUIRED   ............. 67 ABLE ENERAL URPOSE QUIPMENT...
  • Page 10 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Preface About this manual This Installation and Operating Manual with Illustrated Parts List relates to Data Acquisition Flight Recorder (DAFR) Part Numbers D51615-202-XXX &...
  • Page 11 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Operation Click Click the left mouse button Double click Click the left mouse button twice Right Click Click the right mouse button...
  • Page 12: Abbreviations And Symbols

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List ABBREVIATIONS AND SYMBOLS Amperes Alternating Current Audio Frequency ARINC Air Radio INCorporated Air Transport of America Air Transport Racking Built In Test...
  • Page 13 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List EEPROM Electrically Eraseable/Programmable Read Only Memory EPROM Eraseable/Programmable Read Only Memory EUROCAE European Organisation for Civil Aviation Electronics...
  • Page 14 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List MTBF Mean Time Between Failures MTBO Mean Time Between Overhauls Manufacturers Test Interface metre nano Not Connected...
  • Page 15 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Underwater Locator Beacon Volts Words per Second º Degree(s) Temperature µ micro ±...
  • Page 16 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List THIS PAGE IS INTENTIONALLY BLANK © Penny & Giles Aerospace Ltd. No part of this work may be reproduced or distributed by any Mar 2017 Page xvi means without prior permission in writing from the copyright owner.
  • Page 17: Introduction

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List INTRODUCTION This document fulfils the requirement called for in the introduction to ATA 100, by providing a description of the Penny &...
  • Page 18 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List DAFR Type D51615-202-XXX-090 meets the requirements of EUROCAE specification ED-112 Flight Data Recorder and Cockpit Voice EASA Specifications ETSO-C123b and ETSO- C124b.
  • Page 19: Part 1: Data Acquisition Flight Recorder

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Part 1: Data Acquisition Flight Recorder 1 DESCRIPTION, OPERATION AND SPECIFICATION 1.1 DESCRIPTION 1.1.1 General.
  • Page 20 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List GUARANTEE VOID LABEL IDENTIFICATION LABEL ESD LABEL RECORD LABEL SOFTWARE VERSION LABEL SWITCH Figure 1 Data Acquisition Flight Recorder Type D51615-202-XXX...
  • Page 21: Equipment Part Numbering

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List The main power supply to the DAFR is +28VDC with aircraft electrical power characteristics of RTCA DO-160E, Section 16, Category A.
  • Page 22: Mechanical Description

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Configuration options OPTION XXX: Refer to Part 4: Customer Configuration Specifications for details relating to the recorder configuration.
  • Page 23: Interface Description

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List SYSTEM SUPERVISOR CRASH DATA EXTERNAL I/O INTERFACE SURVIVABLE MANAGEMENT INTERFACE MEMORY MODULE AUDIO PROCESSING...
  • Page 24: Table 1 Aircraft Matingc

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Suitable mating connectors and crimp tools for pin inserts for DAFR and associated equipment are identified in Table 1. Table 1 Aircraft Mating Connector Details DAFR REPLAY EQUIPMENT...
  • Page 25: Figure 5 Installation Drawing For

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Figure 5 Installation drawing for DAFR Type D51615-202-XXX (Part © Penny & Giles Aerospace Ltd. No part of this work may be reproduced or distributed by any means Mar 2017 Page 9 without prior permission in writing from the copyright owner.
  • Page 26 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Figure 6 Installation drawing for DAFR Type D51615-202-XXX (Part 2) © Penny & Giles Aerospace Ltd. No part of this work may be reproduced or distributed by any means Mar 2017 Page 10 without prior permission in writing from the copyright owner.
  • Page 27 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Figure 7 Installation drawing for DAFR Type D51615-202-XXX -090 © Penny & Giles Aerospace Ltd. No part of this work may be reproduced or distributed by any means Mar 2017 Page 11 without prior permission in writing from the copyright owner.
  • Page 28 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Table 2 DAFR Connector pin allocation CABLE SIGNAL NOTES REQUIREMENTS Potentiometer #1 +3.3V Configurable Reserved Potentiometer #1 Return...
  • Page 29 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List CABLE SIGNAL NOTES REQUIREMENTS 24 AWG S.T.P. Channel 4 Audio In Hi Configurable WITH 39 Accelerometer In Hi...
  • Page 30 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List CABLE SIGNAL NOTES REQUIREMENTS 0V Signal 24 AWG Power In Return 22 AWG Reserved Reserved...
  • Page 31 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Control Inputs NOTE: Polarity of control inputs is configurable. Default is as follows;...
  • Page 32 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List permits the user to change the configurable address via the web interface. FDR Data Inputs The DAFR acquires FDR data from multiple input sources.
  • Page 33 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Equipment Outputs Preamplifier Power Supply A regulated DC output is provided as defined by ARINC 757 Supplement 2 to supply power to a Preamplifier/Area Microphone.
  • Page 34: Operation

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Manufacturer’s Test Interface General The Manufacturer’s Test Interface (MTI) is a serial interface operating on an Ethernet 10Base-T/100Base-Tx four wire link to IEEE Std 802.3u-1995.
  • Page 35 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List PUSH TO TEST - Open circuit RECORD ON - Jumper fitted FDR INHIBIT - Open circuit Input data is continuously acquired as defined by the...
  • Page 36 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List the power remaining present after an event. If the Record mode has not been initiated within 10 minutes, Timed Record terminates and the CVR subsystem enters the Idle mode.
  • Page 37 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List The states of the control inputs to initiate this mode are as follows: STOP CVR RECORDING - Don’t Care...
  • Page 38: Specification

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Voice Erase (Audio Only) The Voice Erase mode of operation allows the erasure of audio information only without affecting the data.
  • Page 39 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Source impedance: 100Ω Input impedance: 100kΩ Accuracy: ±3% Resolution: 0.5% of full scale Accelerometer Input A single accelerometer input channel is provided that comprises two signals;...
  • Page 40 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List the DAFR may retain more than the mandated recording duration. Data Error Rate The bit error rate caused by corruption between input and replay does not exceed one bit in 10 .
  • Page 41 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Input Reference Signal This is defined for this equipment as a 1kHz sine wave at the Input Reference Level.
  • Page 42 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Crosstalk - Audio to Audio With the Reference Signal applied to one audio channel, the recorded crosstalk on the other audio channels is at least 40dB below the Reference Level.
  • Page 43 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Audio Retention Following the removal of power from the DAFR, the recorded information is retained for at least two years for the stipulated operational and storage environment.
  • Page 44 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List (ii) Audio processor initialization and self check (iii) Program Memory validation for both processors (iv) Non-volatile housekeeping validation Audio encoding circuitry initialization...
  • Page 45 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List The presence of a failure of any of the above tests for more than 100 milliseconds will cause a CVR FAULT status to be asserted.
  • Page 46: Physical And Other Characteristics

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Recovery of the digitized audio record using such equipment can be achieved within 2 minutes per channel. CAUTION: Recovery of audio can only be performed off aircraft.
  • Page 47: Table 3 Non -Cockpite

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List SECTION REQUIREMENT DAFR CATEGORY Fluids Susceptibility Sand and Dust Fungus Resistance Salt Fog Magnetic Effect Power Input...
  • Page 48: Table 4 Aircraft Fluids

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List °C CLASS DESCRIPTION REMARKS (±3) Fuels Aviation Turbine Fuel AVTUR/FS11 Hydraulic Fluids Mineral Based OM-15 Phosphate Ester-...
  • Page 49 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Crash Survival Impact Shock Subjected as a minimum to an acceleration pulse with the energy content of a half sine wave of 6.5 millisecond duration and a peak acceleration of 3400 ‘g’, as defined in ED-112, section 1, Chapter 2-4.2.1.
  • Page 50: Storage

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 2 STORAGE The DAFR Type D51615-202-XXX is delivered in a trade container, as specified by packing drawing DR-SK110316, unless otherwise negotiated with the Customer.
  • Page 51: Installation

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 4 INSTALLATION CAUTION: CARE MUST BE TAKEN WHEN UNPACKING AND HANDLING THE DATA ACQUISITION FLIGHT RECORDER TYPE D51615-202-XXX TO ENSURE THAT THE UNIT DOES NOT SUFFER UNDUE SHOCK.
  • Page 52: Figure 8 Typical Dafr System

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List DATA ACQUISTION FLIGHT RECORDER Figure 8 Typical DAFR System Block Diagram ©...
  • Page 53: Figure 9 Typical Wiringd

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Figure 9 Typical Wiring Diagram for Data Acquisition Flight Recorder Type D51615-202-XXX Mar 2017 ©...
  • Page 54 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List THIS PAGE IS INTENTIONALLY BLANK Mar 2017 © Penny & Giles Aerospace Ltd. No part of this work may be reproduced or distributed by any means Page 38 without prior permission in writing from the copyright owner.
  • Page 55: Signal Levels

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 4.3 SIGNAL LEVELS The CVR function of the DAFR utilises digital audio recording techniques.
  • Page 56: Power Supply

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 4.5 POWER SUPPLY The DAFR is designed to operate from a 28VDC supply. The DAFR should be powered from the aircraft bus which provides maximum reliability for the operation of the DAFR without jeopardizing services to essential or emergency loads.
  • Page 57: Voice Erase

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Remove power from the DAFR for more than one second. Operating Rules require the CVR function to start operating as soon as possible during the check list procedure.
  • Page 58: Post Installation Check

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 4.11 POST INSTALLATION CHECK 4.11.1 Continuity Check Before applying power to the DAFR, verify that all connections are secure and that continuity or other interconnection assurance check has been carried out.
  • Page 59: Operating Instructions

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 5 OPERATING INSTRUCTIONS NOTE: The procedure described here refers to installations with a separate Penny &...
  • Page 60: Erase Pushbutton

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 5.2.2 ERASE Pushbutton Operation of the ERASE pushbutton for at least two seconds will initiate a Voice Erase Cycle, providing any external interlocks are satisfied.
  • Page 61: Maintenance

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 6 MAINTENANCE CAUTION: WHEN IT IS NECESSARY TO REMOVE THE DATA ACQUISITION FLIGHT RECORDER TYPE D51615-202- XXX FOR MAINTENACE POWER MUST BE SWITCHED OFF AT LEAST FIVE SECONDS BEFORE THE UNIT IS...
  • Page 62: Table 5 Maintenance Tasks For Table 6 Beacon Voltagec

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Table 5 Maintenance Tasks for DAFR Type D51615-202-XXX MAXIMUM EQUIPMENT TASK ACTION INTERVAL Confirm serviceability using test...
  • Page 63: Functional Check

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 6.3 FUNCTIONAL CHECK NOTE: The procedure described herein refers to installations with a separate Penny &...
  • Page 64 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List NOTE: The beacon may be either installed or removed for battery testing. Using a high impedance voltmeter (input impedance of 10 MΩ) (not required when using the Dukane TS200 Test Set) to perform the procedure make sure the case...
  • Page 65: Ulb Test

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List BATTERY CODE Figure 10 Typical Beacon Label CODE MINIMUM ACCEPTABLE VOLTAGE 3.55 VOLTS 2.97 VOLTS 2.97 VOLTS...
  • Page 66: Ulb Removal And Replacement (30-Day Beacon Battery)

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Adjust the Test Set kHz tuning to give the best audible tone.
  • Page 67: Ulb Removal And Replacement - 90-Day Beacon

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List NOTE: All screws are to be secured with Loctite 222 adhesive (P&G P/N 500000039) or equivalent alternative unless otherwise specified.
  • Page 68: Cvr System Check

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Remove the two shorter screws and washers from the lower beacon bracket locations and remove the beacon assembly from the front cover of the MPFR.
  • Page 69: Fdr System Check

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Whenever unscheduled maintenance has been performed on the aircraft, which may have affected any of the audio input signals or the performance or operation of the DAFR or its associated interface, accessories or components, this test should be performed.
  • Page 70: Equipment Required

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Two forms of download are identified below; the first describing an Internet Explorer based download the second a PRE based download.
  • Page 71: Procedure Using Internet Explorer

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 28 V DC 4A regulated power supply 6.6.2 Procedure Using Internet Explorer NOTE: The following procedure assumes that the PC has been configured to support communications between the...
  • Page 72 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List (10) Switch off power to the DAFR. Disconnect the MTI cable. DAFR File Conversion Process –...
  • Page 73 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Invoke the Professional Ground Station (PGS) software on the analysis PC by selecting the PGS desktop icon with the mouse.
  • Page 74: Procedure Using Pgs Only

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List This procedure may be performed on the download PC or on a desktop PC on to which the recovered data has been copied.
  • Page 75 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List This procedure may be performed on the download PC or on a desktop PC on to which the recovered data has been copied.
  • Page 76: Cvr Replay

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 6.7 CVR REPLAY CAUTION: DAFR TYPE D51615-202-XXX CONTAINS ELECTROSTATIC SENSITIVE DEVICES. EITHER CARRY OUT COMPANY PROCEDURES OR REFER TO BS IEC 61340-5-1:2007.
  • Page 77: Procedure Using Internet Explorer

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List PRE Type D51620 Comprising; Professional Ground station (PGS). Ground Replay Cable SA109680. 28VDC 4 Amp Regulated Power Supply.
  • Page 78: Procedure Using

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List (11) Switch off power to the DAFR. Disconnect the MTI cable. CVR File Processing The processing of the DAFR CVR files may be performed on the download PC if installed with PGS or alternatively on a...
  • Page 79: Cvr Audio Analysis

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List From the check box options presented within this window, select the 'CVR' Data to download option followed by the appropriate CVR channels to download.
  • Page 80: Fdr Replay

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 6.8 FDR REPLAY The FDR Replay is to be carried out at intervals not exceeding 24 months elapsed time, or as agreed with the relevant Regulatory Authority.
  • Page 81: Inspection

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Connect the Ground replay Cable SA109680 to the DAFR main connector. Connect the Power Input plugs to the 28V power supply (white wire to positive, black wire to negative).
  • Page 82: Testing And Fault Isolation

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 7 TESTING AND FAULT ISOLATION 7.1 GENERAL This section covers the method used to confirm that an equipment is fit for service (verification) and procedures to isolate faulty electronic assemblies within the equipment (fault isolation).
  • Page 83: Test Equipment Requirements

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 7.2.2 Test Equipment Requirements The test equipment required to carry out the tests in this section are listed in Table 7 and Table 8.
  • Page 84: Diagnostic Checks

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Allow one minute for DAFR operation to stabilise and then verify that the current reading on the DMM is in the range 250mA to 350mA.
  • Page 85: Figure 11 Typical Statusp

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List CVR Recorder CVR Mode PASSIVE CVR Fault INDICATED CVR Fault Count Last CVR Fault Source NO FAULT FDR Recorder...
  • Page 86: Part Two (Fault Isolation)

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List NOTE: It may be possible for the repair function to identify and 'map out' the sectors causing a disk check failure.
  • Page 87: Figure 12 Fault Isolationf

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Figure 12 Fault Isolation Flowchart, Sheet 1 Mar 2017 Page 71 ©...
  • Page 88: Figure 13 Fault Isolationf

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List PREVIOUS PAGE FDR MODE = RETURN TO NOT RECORDING P&G RETURN TO FDR FAULT = FDR FAULT = INDICATED...
  • Page 89: Cleaning

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 8 CLEANING 8.1 MATERIALS The materials necessary for cleaning are given in Table 9. NOTE: Equivalent alternatives can be used for these items.
  • Page 90: Repair

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 9 REPAIR NOTE: The unit must be returned to Penny & Giles Aerospace Limited for repairs.
  • Page 91: Illustrated Parts List

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 10 ILLUSTRATED PARTS LIST 10.1 INTRODUCTION 10.1.1 General This Illustrated Parts List is compiled to ATA 100 Specification.
  • Page 92 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Part No - Column 2 The Part Number column contains the original manufacturers part number, whether that manufacturer be the prime manufacturer (Penny &...
  • Page 93 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090- with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Units per Assy - Column 6 The quantity shown against each part is the quantity required for that position in the Detailed Parts List.
  • Page 94 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Figure 14 Data Acquisition Flight Recorder Type D51615-202-XXX Page 78 Mar 2017 ©...
  • Page 95 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List THIS PAGE IS INTENTIONALLY BLANK Page 79 Mar 2017 © Penny & Giles Aerospace Ltd. No part of this work may be reproduced or distributed by any means without prior permission in writing from the copyright owner.
  • Page 96: Figure 15 Data Acquisition

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Figure 15 Data Acquisition Flight Recorder Type D51615-202-XXX-090 Page 80 Mar 2017 ©...
  • Page 97 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List THIS PAGE IS INTENTIONALLY BLANK Page 81 Mar 2017 © Penny & Giles Aerospace Ltd. No part of this work may be reproduced or distributed by any means without prior permission in writing from the copyright owner.
  • Page 98 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Airline Nomenclature Units Fig/Item Part No Part No Code 1234567 Assy D51615-202-XXX FLIGHT RECORDER, DATA ACQUISITION (SA110600)
  • Page 99 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Airline Nomenclature Units Fig/Item Part No Part No Code 1234567 Assy P109324 ·...
  • Page 100 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Airline Nomenclature Units Fig/Item Part No Part No Code 1234567 Assy 435886012 ·...
  • Page 101: Figure 14 Data Acquisition

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Nomenclature Units Fig/Item Airline Part No Part No Code 1 2 3 4 5 6 7 Assy D51615-202- DATA ACQUISITION FLIGHT...
  • Page 102: Part 2: Cockpit Control Unit

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Part 2: Cockpit Control Unit 1 DESCRIPTION, OPERATION AND SPECIFICATION 1.1 DESCRIPTION 1.1.1 General The Cockpit Control Unit Type D51616-XXXX forms part of the aircraft Combined Voice and Flight Data Recording...
  • Page 103: Mechanical Description

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Figure 17 Cockpit Control Unit Type D51616-2XXX 1.1.2 Mechanical Description The unit is of modular construction and consists of a metal frame to which the printed circuit board and the front panel are fixed.
  • Page 104: Table 10 Cockpit Controlu

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Table 10 Cockpit Control Unit Type D51616-1XXX Connector Details for Single DAFR Installation Support – Remote 37 PIN FUNCTION CABLE REQUIREMENTS...
  • Page 105: Table 11 Cockpit Controlu

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 37 PIN FUNCTION CABLE REQUIREMENTS CONN PUSH-TO-TEST 24 AWG ERASE SWITCH "C" 24 AWG ERASE SWITCH "A"...
  • Page 106: Installation

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 37 PIN FUNCTION CABLE REQUIREMENTS CONN RESERVED (REMOTE MIC No.2 BIAS) N.C.
  • Page 107 Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Control Inputs Connect to ATTENUATION COMMON ATTENUATION: to attenuate microphone input signal by 6dB.
  • Page 108: Equipment Outputs

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List INTERNAL MIC HI Not used as the integral microphone (if fitted) is internally routed to MIC INTERNAL MIC 1 connections.
  • Page 109: Specification

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 1.3 SPECIFICATION 1.3.1 Functional Characteristics - Performance Microphone (If fitted) Frequency Response: 150Hz to 10kHz (10dB range) at Sound Pressure Levels (SPL) between 60dB to 94dB over 20 µPa.
  • Page 110: Figure 18 Cockpit Control

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List D51616 - Front Panel Colour Indicators AREA Microphone DAFR Installation Support Figure 18 Cockpit Control Unit Part Number Options DAFR Installation Support Option 1:...
  • Page 111: Environmental Characteristics

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List FDR RCRD switch, TEST and ERASE Push-buttons and Headset Jack. The CCU Type D51616-2XXX is provided with a toggle switch to select between the DAFRs.
  • Page 112: Storage

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List SECTION REQUIREMENT CCU & CAM Lightning Direct Effects Icing Table 12 : Cockpit Equipment Environmental Test Levels NOTES: The CCU and CAM derive power from the DAFR and these tests are not applicable...
  • Page 113: Installation

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List The Cockpit Control Unit is packed in a Penny & Giles standard trade container, unless otherwise negotiated with the Customer.
  • Page 114: Power Supply

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 4.3 POWER SUPPLY The Cockpit Control Unit is designed to be powered from the CVR Recorder derived Pre Amp supply.
  • Page 115: Figure 19 Cockpit Control

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Figure 19 Cockpit Control Unit with Single DAFR Support Mar 2017 Page 99 ©...
  • Page 116: Figure 20 Cockpit Control

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Figure 20 Cockpit Control Unit with Dual DAFR support Mar 2017 Page 100 ©...
  • Page 117: Maintenance

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 5 MAINTENANCE The concept of on-condition maintenance applies to the Cockpit Control Unit. 6 REPAIR The Cockpit Control Unit may be repaired at third line.
  • Page 118: Description, Operation And Specification

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 1 DESCRIPTION, OPERATION AND SPECIFICATION 1.1 DESCRIPTION The Remote Microphone Type D51623-XXXX or Type D51702- XX provides the conversion between sound pressure waves and analogue voltage signals.
  • Page 119: Compatibility/Interfaces

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List D51623 - X X X X 000 = Flying Lead Termination 001 = MIL C38999 Connector fitted If only three digits after D51623 -...
  • Page 120: Installation

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Table 13 Microphone Cable Details Wire Signal Cable Requirements White Bias 24 AWG Screened Twisted Black Signal Out Hi...
  • Page 121: Bonding (Recommended)

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 2.3 BONDING (Recommended) Fit the earth bonding lead to the CAM housing bonding pad with the retaining screw.
  • Page 122: Figure 23 Installationd

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Figure 23 Installation Drawing For Remote Microphone Mar 2017 Page 106 ©...
  • Page 123: Figure 24 Installationd

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Figure 24 Installation Drawing For D51702-XX Remote Microphone Figure 25 Preferred Locations for CAM Mar 2017 Page 107 ©...
  • Page 124: Storage

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List Figure 26 Microphone Spacing 3 STORAGE The Area Microphone is delivered in a standard Penny & Giles Aerospace Ltd trade container, unless otherwise negotiated with the Customer, and should remain in this container until required for use.
  • Page 125: Unpacking

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List 4 UNPACKING CAUTION: CARE MUST BE TAKEN WHEN UNPACKING AND HANDLING THE AREA MICROPHONE TYPE D51623- XXXX TO ENSURE THAT THE UNIT NOT SUFFER UNDUE SHOCK The Area Microphone is packed in a Penny &...
  • Page 126: Data Acquisition Flight Recorder Type D51615-202-Xxx Or D51615- 202-Xxx-090 With Ccu Type D51616-Xxxx And Cam Type D51623-Xxxx

    Commercial in Confidence PIM434-I DATA ACQUISITION FLIGHT RECORDER Type D51615-202-XXX or D51615- 202-XXX-090 with CCU Type D51616-XXXX and CAM Type D51623-XXXX Installation and Operating Manual with Illustrated Parts List THIS PAGE IS INTENTIONALLY BLANK Mar 2017 Page 110 © Penny & Giles Aerospace Ltd. No part of this work may be reproduced or distributed by any means without prior permission in writing from the copyright owner.
  • Page 127 Penny & Giles Aerospace Limited is a business unit of Curtiss-Wright Controls (UK) Ltd Penny & Giles Aerospace Ltd. 1 Airfield Road Christchurch Dorset BH23 3TH United Kingdom...

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