Glentek SMA5005 Installation Manual, Operation & Service Manual

Glentek SMA5005 Installation Manual, Operation & Service Manual

H bridge linear servo drives
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OPERATION
&
SERVICE MANUAL
SMA5005 & SMA5015
H Bridge Linear Servo Drives

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Summary of Contents for Glentek SMA5005

  • Page 1 OPERATION & SERVICE MANUAL SMA5005 & SMA5015 H Bridge Linear Servo Drives...
  • Page 2: Table Of Contents

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS ..............................2 INTRODUCTION ................................3 FEATURES ..................................4 APPLICATION NOTE ..............................5 TECHNICAL SPECIFICATIONS ............................7 MODEL NUMBERING ..............................8 START UP AND CALIBRATION ............................ 11 A.
  • Page 3: Introduction

    VIEW TABLE OF CONTENTS INTRODUCTION The Glentek SMA5005 and SMA5015 H bridge Linear Servo Drives provide the optimum solution for applications which require high current loop bandwidth, low radiated electrical noise, and low crossover distortion. The SMA5015 Drive incorporates our latest generation ISO-BIAS current sense technology, which provides one of the lowest drift linear Drives on the market today.
  • Page 4: Features

    • Bandwidth Standard performance models have a nominal 10 kHz current loop bandwidth which varies with the motor inductance. High performance models (SMA5005-4) have a nominal 15 kHz current loop bandwidth which varies with the motor inductance. • Linear output stage Provides high bandwidth, low noise and zero crossover distortion.
  • Page 5: Application Note

    DC power supplies (un-regulated) and cooling fans. The 2-axis baseplate assembly contains one AC to DC power supply, one fan, and up to two SMA5005 Drive modules. The 4-axis baseplate assembly contains one AC to DC power supply, two fans, and up to four SMA5005 Drive modules.
  • Page 6 SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS Use the following relationships to calculate Drive dissipation: 1) Pd = Im x Vb (watts) Where: Pd = Total watts delivered from bus Im = Motor current Vb = Bus voltage 2) Pm = Im x Vm (watts)
  • Page 7: Technical Specifications

    Refer to Drive Configuration Code on page 11 for more information on signals input options Output Connections • Motor: MTR + & MTR- • Fault out: SMA5005: Optically isolated can sink up to 50 mA, active high only SMA5015: Open collector, Pulled Up (+5V), active high or active low Bandwidth •...
  • Page 8: Model Numbering

    VIEW TABLE OF CONTENTS MODEL NUMBERING The information below should be used to order your Drive pre-configured for your application. You may wish to have a Glentek application engineer confirm your configuration because field configuration options are limited. Standard Performance Drive Model Numbering: SMA5005—xx—bbb—1...
  • Page 9 VIEW TABLE OF CONTENTS High Performance Drive Model Numbering: SMA5005—4x—34C—1 Drive Model Number Single Module Drive Configuration Code Internal Heat Dissipation Hardwired: see configuration algorithm on LB = 100 W (L-bracket heatsink) next page SF =250 W (Short fin heatsink) SMA5005—4x—34C—eA-g...
  • Page 10 Binary Code Internally Pulled Up Active When Low Important Notes: Internally Pulled Up Active When High SMA5005 is not field configurable Internally Pulled Down Active When Low except signal input Internally Pulled Down Active When High SMA5015 logic inputs are hard...
  • Page 11: Start Up And Calibration

    4. Disconnect the signal and auxiliary inputs. 5. Be sure the Loop-Gain pot(s) are fully CCW (RV7 for SMA5005, and RV4 for SMA5015). This will prevent the motor from running away in velocity mode when power is applied.
  • Page 12: Calibration Of The Velocity Mode Of A Standard Performance Drive (Sma5005 Series)

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS B. Calibration of the Velocity Mode of a Standard Performance Drive (SMA5005 Series) The Drive, in this configuration, receives an analog, bi-polar input command, which is proportional to the motor velocity. The Drive receives velocity feedback from a tachometer, which is usually mounted to the rear of the motor.
  • Page 13 13. Calibration complete. 14. Now connect the computer control (CNC). If the motor is rotating in the wrong direction for a given input polarity, power down. Reverse both the motor and Tach. leads. MANUAL# 5005-2040-000-F UPDATED: 6/1/2021 glentek.com...
  • Page 14: Calibration Of The Current Mode Of A Standard Performance Drive (Sma5005 Series)

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS C. Calibration of the Current Mode of a Standard Performance Drive (SMA5005 Series) The Drive in this configuration receives an analog, bi-polar input command, which is proportional to the required motor current (motor torque). The following potentiometers (pots) will be set during calibration: (Note: RV7 is a single turn pot and RV1-RV5 are 20-turn pots.)
  • Page 15: Calibration Of The Current Mode Of A High Performance Drive (Sma5005-4 Series)

    VIEW TABLE OF CONTENTS D. Calibration of the Current Mode of a High Performance Drive (SMA5005-4 Series) The Drive in this configuration receives an analog, bi-polar input command, which is proportional to the required motor current (motor torque). The following potentiometer (pot) will be set during calibration: (Note: Balance Pot is a 20-turn pot.)
  • Page 16: Calibration Setup Record (Sma5005 Series)

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS E. Calibration Setup Record (SMA5005 Series) It is good practice to keep a record of all the pot settings. Doing so will facilitate calibration on future units and repair on this unit. Although not a substitute for the calibration procedure, it will at least get you "in the ballpark."...
  • Page 17: Calibration Of The Velocity Mode Drive (Sma5015 Series)

    Drives are normally shipped with the Tach. Gain (RV4) set at 100%. This is a good place to start. If you are unsure of where the Tach. Gain is set, turn the Tach. Gain (RV4) fully CW (up to 20 turns). MANUAL# 5005-2040-000-F UPDATED: 6/1/2021 glentek.com...
  • Page 18 SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS 8. Connect oscilloscope probe to J1-5 (TACH INPUT) and oscilloscope ground to J1-11 (COMMON). Set battery box for a DC signal output to obtain approximately 400RPM. The RPM may be set by measuring the Tach. voltage at J1-5, e.g., 2.8VDC for a 7V/KRPM Tach. is 400RPM.
  • Page 19: Calibration Of The Current Mode Drive (Sma5015 Series)

    (scale is 10A/V) and set the desired signal to current ratio. For example, 3A/V (max is 30A/10V). 5. If the motor is rotating in the wrong direction for a given input polarity, power down and reverse the motor leads. 6. Calibration complete. MANUAL# 5005-2040-000-F UPDATED: 6/1/2021 glentek.com...
  • Page 20: Calibration Setup Record (Sma5015 Series)

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS H. Calibration Setup Record (SMA5015 Series) It is good practice to keep a record of all the pot settings. Doing so will facilitate calibration on future units and repair on this unit. Although not a substitute for the calibration procedure, it will at least get you "in the ballpark."...
  • Page 21: Appendix

    VIEW TABLE OF CONTENTS APPENDIX MANUAL# 5005-2040-000-F UPDATED: 6/1/2021 glentek.com...
  • Page 22 SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS THIS PAGE IS INTENTIONALLY LEFT BLANK glentek.com MANUAL # 5005-2040-000-F UPDATED: 6/1/2021...
  • Page 23: Sma5015, Installation

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS SMA5015, Installation MANUAL# 5005-2040-000-F UPDATED: 6/1/2021 glentek.com...
  • Page 24: Sma5015, Electrical Functional Block Schematic

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS SMA5015, Electrical Functional Block Schematic glentek.com MANUAL # 5005-2040-000-F UPDATED: 6/1/2021...
  • Page 25: Sma5015, Schematic, Installation, Power Supply

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS SMA5015, Schematic, Installation, Power Supply MANUAL# 5005-2040-000-F UPDATED: 6/1/2021 glentek.com...
  • Page 26: Sma5015, Printed Circuit Board Assembly, Drive

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS SMA5015, Printed Circuit Board Assembly, Drive glentek.com MANUAL # 5005-2040-000-F UPDATED: 6/1/2021...
  • Page 27: Sma5015, Printed Circuit Board Assembly, Power Supply

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS SMA5015, Printed Circuit Board Assembly, Power Supply MANUAL# 5005-2040-000-F UPDATED: 6/1/2021 glentek.com...
  • Page 28: Sma5005, Installation

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS SMA5005, Installation glentek.com MANUAL # 5005-2040-000-F UPDATED: 6/1/2021...
  • Page 29: Sma5005, Logic Input Configuration Settings

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS SMA5005, Logic Input Configuration Settings MANUAL# 5005-2040-000-F UPDATED: 6/1/2021 glentek.com...
  • Page 30: Sma5005, Schematic, Installation

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS SMA5005, Schematic, Installation glentek.com MANUAL # 5005-2040-000-F UPDATED: 6/1/2021...
  • Page 31: Sma5005, Printed Circuit Board Assembly, Drive

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS SMA5005, Printed Circuit Board Assembly, Drive MANUAL# 5005-2040-000-F UPDATED: 6/1/2021 glentek.com...
  • Page 32: Sma5005-4 High Performance, Installation

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS SMA5005-4 High Performance, Installation glentek.com MANUAL # 5005-2040-000-F UPDATED: 6/1/2021...
  • Page 33: Sma5005-2A-2, 2-A

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS SMA5005-2A-2, 2-Axis Baseplate Assembly DC OUTPUT CAUTION, RISK OF ELECTRIC SHOCK AC_3 AC_2 AC INPUT 3Ø INPUT 1Ø AC_1 CHASSIS GND GP8600-75 FAN POWER IN POWER SUPPLY FAN INPUT FAN POWER IN MANUAL# 5005-2040-000-F UPDATED: 6/1/2021 glentek.com...
  • Page 34: Sma5005-2A-4, 4-A

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS SMA5005-2A-4, 4-Axis Baseplate Assembly DC OUTPUT CAUTION, RISK OF ELECTRIC SHOCK AC_3 AC_2 AC INPUT 3Ø INPUT 1Ø AC_1 CHASSIS GND GP8600-75 FAN POWER IN POWER SUPPLY FAN INPUT FAN POWER IN glentek.com...
  • Page 35: T657Tb, Power Transformer

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS T657TB, Power Transformer MANUAL# 5005-2040-000-F UPDATED: 6/1/2021 glentek.com...
  • Page 36: T693Tb, Power Transformer

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS T693TB, Power Transformer glentek.com MANUAL # 5005-2040-000-F UPDATED: 6/1/2021...
  • Page 37: European Union Emc Directives: Electromagnetic Compatibility Guidelines

    SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS European Union EMC Directives: Electromagnetic Compatibility Guidelines For Machine Design This document provides background information about Electromagnetic Interference (EMI) and machine design guidelines for Electromagnetic Compatibility (EMC). Introduction Perhaps no other subject related to the installation of industrial electronic equipment is so misunderstood as electrical noise.
  • Page 38 SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS The EMI model provides only three options for eliminating the EMC problem: • Reduce the EMI at the source • Increase the victim’s immunity to EMI (harden the victim) • Reduce or eliminate the coupling mechanism In the case of servo drives, reducing the EMI source requires slowing power semiconductor switching speeds.
  • Page 39 SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS achieving this is to mount the filter where the AC power enters the enclosure. “AC Line Filter Installation” shows a good installation and a poor installation. POOR GOOD DRIVE DRIVE FILTER FILTER...
  • Page 40 SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS are sometimes neglected. The primary objective of a high frequency ground system is to provide a well-defined path for HF currents and to minimize the loop area of the HF current paths. It is also important to separate HF grounds from sensitive circuit grounds.
  • Page 41 SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS • The shield must be continuous. Each intermediate connector must continue the shield connection through the backshell. • All cables, both power and signal should use twisted wire pairing. The shield termination described above provides a coaxial type of configuration, which provides magnetic shielding, and the shield provides a return path for HF currents that are capacitive coupled from the motor windings to the frame.
  • Page 42: Declaration Of Incorporation Motion Control Systems

    Model / Type Reference: Linear Brush series: SMA5005-ab-ccc where a may be by 4, S, L, or blank, b may be LB or SF, and c may be 0 to 9 or A to F, maybe followed by a 1, 2A or 4A. Maybe followed by a 0, 1, 2, 3 or 4.
  • Page 43 SMA5005 & SMA5015 MANUAL VIEW TABLE OF CONTENTS Digital PWM Brushless Servo Drives • PWM (Pulse-Width-Modulated) Brushless servo Drives to 20KW Analog Brush Type Servo Drives • Linear Brush type servo Drives to 2.6KW • PWM (Pulse-Width-Modulated) Brush type servo Drives to 28KW Analog Brushless Servo Drives •...

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Sma5015

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