Glentek SMB9675-1A-1 Installation & Operation Manual
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Glentek SMB9675-1A-1 Installation & Operation Manual

Fadal replacement sensored vector drive & sensorless inverter drive
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INSTALLATION
&
OPERATION MANUAL
Model SMB9675-1A-1
FADAL REPLACEMENT
SENSORED VECTOR DRIVE &
SENSORLESS INVERTER DRIVE
MANUAL#: 9675-1040-000
REVISION: (B)
DATE: 9 Sep 2011
Fadal is a trademark of Fadal Machining Centers, we have no affiliation with Fadal or Mag IAS

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Summary of Contents for Glentek SMB9675-1A-1

  • Page 1 INSTALLATION & OPERATION MANUAL Model SMB9675-1A-1 FADAL REPLACEMENT SENSORED VECTOR DRIVE & SENSORLESS INVERTER DRIVE MANUAL#: 9675-1040-000 REVISION: (B) DATE: 9 Sep 2011 Fadal is a trademark of Fadal Machining Centers, we have no affiliation with Fadal or Mag IAS...

  • Page 3: Table Of Contents

    2.2.3 Installation………………………………...…………….6 2.3 Communicating with the Vector Drive……………….…………..7 2.3.1 Serial Port……………………………….……………...7 2.3.2 USB Port………………………………...……………...7 CHAPTER THREE: INSTALLING THE GLENTEK VECTOR DRIVE INTO A FADAL VMC 3.1 Removing the old drive………………………….………………...8 3.2 Mechanical Installation…………………………….……………...8 3.3 Electrical Installation………………………………….…………...8 3.3.1 Power Terminal Block Connections……..…………...8 3.3.2 Load Meter Cable……………………………………...8...
  • Page 4 A - 6 Power and Signal Wiring……..………………………………...20 APPENDIX B - AMPLIFIER CONNECTION INTERFACE Status Display…………………………………………………………..21 Controller Input and Output Signals………………………………….21 Analog Input, Command Signal………………………………………22 Controller Inputs/Outputs……………………………………………...22 Encoder Feedback……………………………………………………..24 Encoder Output………………………………………………………...24 Load Meter Output……………………………………………………..24 PC Interface…………………………………………………………….25 Power Input and Motor Output………………………………………..26 DRAWINGS &...

  • Page 5: Chapter One: General

    1.2. Intended Application The SMB9675-1A-1 is a drop-in replacement vector drive or VFD drive on FADAL EN- GINEERING VMC’s having the part numbers listed in Table 1 (vector drive) and Table 2 (VFD drive). Specify equivalent GTK P/N when ordering.

  • Page 6: Equivalent Gtk Vector Drive Replacement

    Note: Glentek Vector drives SMB9675-1A-1-6889 and SMB9675-1A-1-7090 are shipped with parameters tuned and optimized for 15HP motors. Please contact one of Glentek’s sales engineers for help in tuning and optimizing vector drives for motors that have different horsepower rating. Fadal is a trademark of Fadal Machining Centers, we have no affiliation with Fadal or Mag IAS...

  • Page 7: Equivalent Gtk Vfd Drive Replacement

    INVERTER,MITS; 5HP 10K NCL- NON RT 10000 SMB9675-1A-1-7091 Note: Glentek VFD drives SMB9675-1A-1-7091 are shipped with parameters tuned and optimized for 15HP motors. Please contact one of Glentek’s sales engineers for help in tuning and optimizing VFD drives for motors that have different horsepower rating.

  • Page 8: Chapter Two: Application Software

    MotionMaestro© has many features that allow users to easily configure and tune the entire Glentek digital product line. However, for the Fadal VMC replacement vector drive and VFD drive most of the setup has been done at the factory.

  • Page 9: Communicating With The Vector Drive

    If your PC has a serial port (RS-232) you can connect to the vector drive or the VFD drive with Glentek cable (GTK # GC2400-AL005AM-000). This cable has a female DB-9 (computer) on one end and an RJ-45 (vector drive) on the other.

  • Page 10: Chapter Three

    CHAPTER THREE: INSTALLING THE GLENTEK VECTOR/VFD DRIVE INTO A FADAL VMC 3.1. Removing the old drive Turn off the power to the VMC and wait 5 minutes before beginning removal. Disconnect all the wires and cables. If any wires are not labeled take note of their location.
  • Page 11 Before and after photos of a typical installation...

  • Page 12: Chapter Four: Setup And Tuning

    Should the customer must make any major change (such as using different motor and/or feedback), please contact one of Glentek’s sale engineers for help in setup and tuning the amplifier for optimum performance. If minor change (such as adjusting input command offsets, etc.) to the amplifier, use the procedures as follow...

  • Page 13: Motor Parameters

    4.3. Motor Parameters Note: These parameters are preset at the factory and do not normally need to be changed. From the Setup menu drop down, open the Induction Motor Vector Control dialog box as seen below. Motor Parameters Section; In the working column verify the Stator Resistance (phase to phase) and the Stator Inductance are correct and match the motor to be used.

  • Page 14: Tuning & Offset Adjustment

    NVM. SMB9675-1A-1-6889: When using SMB9675-1A-1-6889, type “sc6” at the “Terminal” window, and press the “Enter” key. Repeat the same steps for “sc7”, “sc8”, and “sc9”. SMB9675-1A-1-7090: When using SMB9675-1A-1-7090, and the amplifier is operated in “Wye”...

  • Page 15: Rigid Tap Test

    SMB9675-1A-1-7091: When using SMB9675-1A-1-7091, type “sc6” at the “Terminal” window, and press the “Enter” key. Repeat the same steps for “sc7”, “sc8”, and “sc9”. Setup is completed. 4.6 Rigid Tap Test (Optional) If desired you can test the rigid tap mode of your VMC by performing the following procedure.
  • Page 16 Once the program is loaded jog the z axis down so the screw can be indicated. Type “SETZ” and press ENTER. Start the test program and observe the program is running correctly. Depress the SINGLE STEP key. Be sure the test screw returns to its original position.

  • Page 17: Chapter Five: Troubleshooting And Maintenance

    CHAPTER FIVE: TROUBLESHOOTING AND MAINTENANCE 5.1 Status Display Codes Display Name Description Possible Cause EEPROM Parameter EEPROM Internal problem Fault checksum fault Improper configuration Reset External reset setting Drive processor is in Reset Internal problem reset Motor RPM is over Mechanical linkage Overspeed speed limit...

  • Page 18: Chapter Six: Warranty, Factory Repair And Safety

    6.2. Factory Repair Should it become necessary to return a vector drive to Glentek for repair, please follow the procedure described below: Reassemble the unit, if necessary, making certain that all the hardware is in place.

  • Page 19: Safety

    Return the unit by the best means possible. The method of freight chosen will directly affect the timeliness of its return. 6.3. Safety Serious or fatal injury can result from failure to work safely on this • equipment. Only qualified personnel should install and maintain this vector drive. •...

  • Page 20: Appendix A - Servo Drive Connections

    APPENDIX A - SERVO DRIVE CONNECTIONS A - 1. Power, Regen, and Motor Connector Table A - 1.1. Power/Regen/Motor Designations Designations Name Function Pin# Input AC LINE 1, three phase AC input Input AC LINE 2, three phase AC input Input AC LINE 3, three phase AC input Rsvd...

  • Page 21: Encoder Input Connector

    Table A - 2.3. Control Designations: Labeled as P5 on servo drive Designations Name Function Pin# Input Spindle Common Spindle Common (for Forward & Reverse) Input *Spindle Reverse Spindle Reverse Input *Spindle Forward Spindle Forward Input CMD Common CMD Common (for Fault & Speed) Input/ *ESTOP/ Emergency Stop/Spindle Fault...

  • Page 22: Encoder Ooutput Connector

    A - 4. Encoder Output Connector Table A - 4.1. Encoder Output Designations: Labeled as P2 on servo drive. Designations Name Function Pin# Power Encoder Power Return Output EOA + Encoder Channel A + Output EOA - Encoder Channel A - (not) Output EOB + Encoder Channel B +...

  • Page 23: Appendix B - Amplifier Connection Interface

    APPENDIX B - AMPLIFIER CONNECTION INTERFACE This section describes the amplifier connections and how they are used in the typical application. Re- fer to the amplifier’s installation drawing in Appendix K. This drawing indicates the location of the pins described below along with the location of the connector they can be found on. Status Display A diagnostic 7-segment LED display is provided for determining the general operating condition of the amplifier.

  • Page 24: Analog Input, Command Signal

    Analog Input, Command Signal Pins SPINDLE SPEED and CMD COMMON are the command input pins. The command input takes a differential analog signal as referenced to the amplifier’s ground. Input voltage is expected to range from -10 volts to +10 volts (typical). The velocity command signal will be 0 to +10 VDC in unipolar control (non-rigid tap mode), ±10 VDC for bipolar control (rigid tap mode).
  • Page 25 HMA124 4.99K TO DSP MMBD7000 1.21K SPINDLE FORWARD HMA124 4.99K MMBD7000 TO DSP 1.21K SPINDLE REVERSE +10V HMA124 4.99K 1.00K MMBD7000 TO DSP 1.21K +3.3V MMBD7000 FAULT OUT / ESTOP IN 10.0K IRLL014 FROM DSP HMA124 4.99K MMBD7000 TO DSP 1.21K WYE / DELTA HMA124...

  • Page 26: Encoder Feedback

    Encoder Feedback The following pin description defines the main encoder feedback input port. Signal Description Amplifier supplied 5 volt source (output) ENCODER A Encoder A channel input ENCODER B Encoder B channel input ENCODER Z Encoder Z channel input (not used) The amplifier can supply 5 volts of encoder power.

  • Page 27: Pc Interface

    RS-485 connector Note: If required, Glentek can customize a serial port digital interface to adapt to your controller as re- quired to meet your protocols. We are currently doing this for high speed Ethernet ports.

  • Page 28: Power Input And Motor Output

    Power Input and Motor Output The signal names for power are listed below: Pin Name Description -------------- ---------------------------------- L1,L2,L3 Input - AC voltage (line 1, line 2, and line 3, respectively). Protective Earthing, Chassis GND. Output - DC BUS +. Output - DC BUS Return.

  • Page 29: Fadal Vector Drive Installation Drawing

    Fadal is a trademark of Fadal Machining Centers, we have no affiliation with Fadal or Mag IAS...
  • Page 36 208 Standard Street, El Segundo, California 90245, USA. Telephone: (310) 322-3026; Fax: (310) 322-7709 www.glentek.com e-mail: sales@glentek.com...

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