Contec CONPROSYS CPS-PCS341MB-DS1-1201 Reference Manual
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Contec CONPROSYS CPS-PCS341MB-DS1-1201 Reference Manual

Codesys modbus master
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Reference Manual
(Hardware)
CODESYS Modbus Master
CPS-PCS341MB-DS1-1201
CONTENTS
Introduction .................................................................. 4
Safety Precautions .................................................... 12
Product Nomenclature and Function................ 19
Setup ............................................................................. 28
Installation ................................................................... 30
Appendix ...................................................................... 49
Optional Products .................................................... 59
Customer Support and Inquiry ........................... 61
Index .............................................................................. 63

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Summary of Contents for Contec CONPROSYS CPS-PCS341MB-DS1-1201

  • Page 1 Reference Manual (Hardware) CODESYS Modbus Master CPS-PCS341MB-DS1-1201 CONTENTS Introduction ..............4 Safety Precautions ............ 12 Product Nomenclature and Function....19 Setup ................28 Installation ..............30 Appendix ..............49 Optional Products ............ 59 Customer Support and Inquiry ......61 Index ................63...

  • Page 2: Table Of Contents

    Table of Contents Introduction ............... 4 1. Related Manuals ..............................5 2. Check the Firmware Version ..........................6 3. About the Product ..............................7 4. Interface Within ............................... 8 5. Features ..................................9 1. Hardware features............................9 2. Software Features ............................10 6.
  • Page 3 Table of Contents 2. Connecting to an External Device ......................... 41 3. Cable Connection ..............................43 1. Power ................................. 43 2. LAN ..................................44 3. RS-232C ................................44 4. Digital Input ..............................46 5. Digital Output ..............................47 Appendix ................49 1.

  • Page 4: Introduction

    Introduction This section provides necessary information of the product such as the outline, bundled items and manuals before actual use. — 4 —...

  • Page 5: Related Manuals

    (Printed matter) package. and describes the precautions. Setup Manual Download from Read this when setting up the This describes the required items for the Contec product. setup and configuration procedure. website (PDF) Reference Manual Download from Read this when operating the...

  • Page 6: Check The Firmware Version

    Before start using the product, visit our website to check the firmware version and update to the latest one if necessary. Updating firmware to the latest version will resolve troubles and stabilize the operation. https://www.contec.com/download/ Download *Refer to the "Reference Manual (Software)" for the details of the firmware updating.

  • Page 7: About The Product

    — — Introduction CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 3. About the Product This product is a Modbus Master controller with isolated digital input and output (Input: 4ch, Output: 4ch), RS-232C, and LAN interface. As you desire, add the configurable type modules of our CONPROSYS series. This product contains the CODESYS* Soft PLC.

  • Page 8: Interface Within

    — — Introduction CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 4. Interface Within This product is a M2M controller with the following interfaces. Analog Output SD Card Analog Input Digital Input Digital Output ［Current］ Slot ［Current］ Analog Output 3GSIM Analog Input RS-422A/485 RS-232C Counter ［Voltage］...

  • Page 9: Features

    — — Introduction CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 5. Features 1. Hardware features  Add configurable modules This product allows you to install modules from a wide variety of types to suit the needs of the user. * Up to 16 modules can be set and the total current consumption should be less than 3.3A. ...

  • Page 10: Software Features

    The product has LED for an operation check, which helps you visually confirm the communication status of each interface.  No electrolytic capacitor battery No electrolytic capacitor is used. The Contec is creating the product with a longer life. 2. Software Features ...

  • Page 11: Product Configuration List

    This product is verified in conformity with our recommended power supply. In case you use other  power supplies, thus, it may not be able to fulfil certification requirements. Please see the Contec website regarding power supply recommendation (https://www.contec.com/). — 11 —...

  • Page 12: Safety Precautions

    Safety Precautions Understand the following definitions and precautions to use the product safely. Never fail to read them before using the product. — 12 —...

  • Page 13: Safety Information

    — — Safety Precautions CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 1. Safety Information This document provides safety information using the following symbols to prevent accidents resulting in injury or death and the destruction of equipment and resources. Understand the meanings of these labels to operate the equipment safely. DANGER indicates an imminently hazardous situation which, if not DANGER avoided, will result in death or serious injury.

  • Page 14: Handling Precautions

    — — Safety Precautions CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 2. Handling Precautions DANGER Do not use the product in locations exposed to a flammable or corrosive gas. It may cause  explosion, fire, electrical shock, or malfunction. Do not allow the device to come into contact with foreign substances (metal particles, ...
  • Page 15 When removing connectors or cables, always unplug the power cables and confirm the LEDs  are turned off. Do not modify the product. CONTEC will bear no responsibility for any problems, etc., resulting  from modifying the product. In the event of failure or abnormality (foul smells or excessive heat generation), unplug the ...
  • Page 16  damage. To prevent the disconnection, always mount both of them on DIN rail for operations. Regardless of the foregoing statements, CONTEC is not liable for any damages whatsoever  (Including damages for loss of business profits) arising out of the use or inability to use this CONTEC product or the information contained herein.

  • Page 17: Fcc Part15 Subpart B Class A Notice

    — — Safety Precautions CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 1. FCC PART15 Subpart B Class A Notice NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

  • Page 18: Battery Handling And The Storage In Eu Signatory

    — — Safety Precautions CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 3. Battery handling and the storage in EU signatory This symbol mark is for EU countries only. This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-users and Annex II.

  • Page 19: Product Nomenclature And Function

    Product Nomenclature and Function This section describes product component names and their functions, pin assignment of each connector. — 19 —...

  • Page 20: Nomenclature Of Product Components

    — — Product Nomenclature and Function CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 1. Nomenclature of Product Components Component names of the product are shown in the figure below. Name Function Stack Bus Used for power supply and communication with the configurable type module.

  • Page 21: Description Of Product Components

    — — Product Nomenclature and Function CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 2. Description of Product Components Components such as connectors, switches are described. 1. Stack Bus It is used for power supply and communication to the configurable type module. CAUTION Never set or remove the product while power is active. ...

  • Page 22: Led Indicator

    — — Product Nomenclature and Function CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 4. LED Indicator Status of the product is indicated by ON/OFF and flashing of LED. The meaning of each LED is described below.  LED Indicator 1 Color and Description Color Display Description...

  • Page 23: Rotary Switch

    — — Product Nomenclature and Function CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 5. Rotary Switch For both H and L of ID, use with the setting [00]. 6. Digital Input/Digital Output Connector This product has 4 channels of digital input and 4 channels of digital output. You can switch them as digital input or digital output.

  • Page 24: Lan Port

    — — Product Nomenclature and Function CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) Pin No. Signal Name Description DIO3 I/O signal It connects output signals as digital input, and connects input signals as digital output from other devices. N.C. This pin is left unconnected. 7.

  • Page 25: Dip Switch

    — — Product Nomenclature and Function CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 8. DIP switch It is used for user setup. *The factory default of all switches are set to “OFF”. *Refer to the Reference Manual (Software) for switch setting. 9. Power Switch It controls the power supply.

  • Page 26: Usb Port

    — — Product Nomenclature and Function CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 11. USB Port The product has 1 port of USB interface of TYPE-A. Pin Assignment Pin No. Signal Name USB_VCC DATA- DATA+ USB_GND CAUTION If you use the USB device with bus power, the ambient temperature should be 55 °C or lower. —...

  • Page 27: Rs-232C Serial Port

    — — Product Nomenclature and Function CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 12. RS-232C Serial Port This product has 1port of RS-232C compliant serial interface. 9-pin D-SUB (MALE) is used for this product. The baud rate is 115,200bp (Max) 9-pin D-SUB (Male) No.4-40UNC inch nut Pin Assignment...

  • Page 28: Setup

    Setup This section describes how to set a SD card that is necessary to operate the product. — 28 —...

  • Page 29: Insert Sd Card

    — — Setup CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 1. Insert SD Card With the terminal side is in the position shown below (see the figure), insert the SD card all the way into the slot. Terminal side *Reverse the procedure described in the "Insert SD card "to remove the card. —...

  • Page 30: Installation

    Installation This section describes how to mount the product on a DIN rail, and to connect to an external device with a cable. — 30 —...

  • Page 31: Install The Product

    — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 1. Install the Product 1. Installation Conditions  Installation Orientation Install the product in the orientations shown below (0 °C). Other orientations may cause problems such as malfunctions due to inadequate heat dissipation. Orientation for DIN rail Mounting —...
  • Page 32 — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)  Ambient Temperature The ambient temperature is decided from the multiple measurement points which are a 50mm- distance from the product. During the operation, adjust the air current to make certain that the temperatures measured in the points stay within the specified temperature.
  • Page 33 — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) CAUTION The product is an open-type device (a device designed to be housed inside other equipment)  and must always be mounted inside a mechanical enclosure having enough strength. Note that although the ambient temperature is within the specified range, an operational ...

  • Page 34: Mounting On/Removing From A Din Rail

    — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 2. Mounting on/Removing from a DIN Rail This product should be set on DIN rail for operation. CAUTION The connection connector of the controller or modules have no locking mechanisms. Therefore, they might be moved over when inserting or removing cables, using the switches, or transferring the products.
  • Page 35 — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) Push the hook up to lock the product on the DIN rail.  How to Remove Pull down the hook to unlock. If the hook is stuck, use a slotted screwdriver to unlock. Fixed hook —...
  • Page 36 — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) Unlock the hook with a slotted screwdriver There are two ways to unlock the hook using a slotted screwdriver. Unlock it by one of the following. Using the screwdriver as leverage  Insert a slotted screwdriver (the point should be smaller than 4.5mm) into a hole. (see the figure below) By using the screwdriver as leverage, move it upward in the direction of the arrow to unlock.

  • Page 37: Setting The Configurable Type Module

    — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 3. Setting the Configurable Type Module CAUTION Always confirm the PWR-LED is turned off before setting or removing the modules  Always check the module is firmly fixed on DIN rail with hooks when setting the product. ...
  • Page 38 — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) Engage the side rail of the setting module to the side rail of the controller (or another module) that is already mounted. When the rails fit, slide the setting module all the way toward the DIN rail. Module side rail 山路を登りながら...
  • Page 39 — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)  How to Remove First, slide the attached end cover from the configurable type module to remove it. Unlock the hooks of the module. If the hooks are stuck, use a slotted screwdriver to unlock. Unlock the hook with a slotted screwdriver There are two ways to unlock the hook using a slotted screwdriver.
  • Page 40 — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) By rotating the screwdriver  Place the slotted screwdriver (the point should be smaller than 8mm) as shown in the figure. Rotate the screwdriver 90-degree in either direction. With the hooks unlocked, pull the module toward you. Put back the end cover to the controller.

  • Page 41: Connecting To An External Device

    — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 2. Connecting to an External Device Use the supplied connector plug to connect the product to an external device. Connection cable Power Supply The supplied connector External Device The following example describes how to make the connecting cable with a supplied connector. Example of making the connecting cable with a 3-pin connector Strip off approximately 7mm (plus or minus 0.5mm) of the covered part of a cable and insert it to the opening.
  • Page 42 — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) Example of making the connecting cable with a 6-pin connector Applicable wires : AWG28 - 16 Strip off approximately 9mm (plus or minus 0.5mm) of the covered part of cable and insert it to the opening.

  • Page 43: Cable Connection

    Use copper wires that tolerate a temperature of 75 °C or higher. Recommended power supply is the optional products of the CPS-PWD-30AW24-01 or CPS-PWD- 90AW24-01(CONTEC). CAUTION If the maximum output current of the external power supply is smaller than the maximum consumption current of the product, the abnormal operations might occur due to the inrush current at the start-up time or the load fluctuation.

  • Page 44: Lan

    — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 2. LAN  LAN Cable Use the LAN cable described below Category Category 5 or better Cable Length Within 100 meters Refer to "LAN Port" in the page 24 for details of the LAN port and pin assignment. 3.
  • Page 45 — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) Example Connection to a PC External device Example Connection to a Device External device  Baud Rate See the table below for the baud rate that can be set with the product. Error rate differs depending on the set baud rate. Baud Rate (bps) Error (%) 0.00...

  • Page 46: Digital Input

    — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 4. Digital Input  Digital Input Cable Use the digital input cable described below. Cable Use copper wires that tolerate the temperature of 75 °C and higher. Applicable wire AWG28 - 16 Cable Length The length differs depending on the actual use environment.

  • Page 47: Digital Output

    — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 5. Digital Output  Digital Output Cable Use the digital output cable described below. Cable Use copper wires that tolerate the temperature of 75 °C and higher. Applicable wire AWG28 - 16 Cable Length The length differs depending on the actual use environment.
  • Page 48 — — Installation CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) Example of connecting to the LED The corresponding LED lights up when you output "1" into the appropriate bit. The corresponding LED turns off when you output "0" into the appropriate bit. Output pin (+) External 5.1kΩ...

  • Page 49: Appendix

    Appendix This section lists the specifications and the physical dimensions of the product, and the details of model name. — 49 —...

  • Page 50: Specifications

    — — Appendix CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 1. Specifications 1. Specifications Function Specifications Item CPS-PCS341MB-DS1-1201 CODESYS Version V3.5 SP7 Patch2 or any later version Compatible Language LD, SFC, FBD, ST, IL, CFC (IEC61131-3 compliant) Function Field Bus Modbus TCP Master / Slave Communication Protocol OPC UA Server ROM Size...
  • Page 51 — — Appendix CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) Item CPS-PCS341MB-DS1-1201 Isolation/Resistance Non-isolated The number of channels Connector 9-pin D-SUB connector (Male) Transmission (Green), Reception (Green) Digital input and Input type Opto-coupler isolation input (Compatible with current sink Output output) (negative logic) *1 Input isolation Opto-coupler isolation Input voltage resistance...
  • Page 52 — — Appendix CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) Item CPS-PCS341MB-DS1-1201 Power consumption Controller alone: 24V 0.3A (Max.) With module(s): 24V 3.6A (Max.) Connector 2-piece 3.5mm pitch 3-pin terminal (V+, V-, FG) Applicable wire AWG20 - 16 Surge protection element Interactive TVS diode V+ - V-, V- - FG Stand off voltage : ±30V, Peak pulse power : 400W (1msec) Physical dimensions (mm)
  • Page 53 — — Appendix CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) Installation Environment Requirements Item CPS-PCS341MB-DS1-1201 Operating ambient temperature -20 - +60°C *4 Operating ambient humidity 10 - 90%RH (No condensation) Non-operating ambient -20 - +60°C temperature Non-operating ambient humidity 10 - 90%RH (No condensation) Floating dust particles Not to be excessive Corrosive gases...

  • Page 54: Power Requirements

    When you restart the power, give the product for at least one second (or longer) of the power  OFF time. When you use with the CPS-PWD-90AW24-01 (by CONTEC), instantaneous voltage drop  allowed time is 20 milliseconds or less...

  • Page 55: Physical Dimensions

    — — Appendix CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 2. Physical Dimensions 94.7 44.7 [mm] — 55 —...

  • Page 56: The Details Of Model Name

    — — Appendix CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 3. The Details of Model Name Details of the model name are described below. CPS - PCS 3 4 1 MB - DS 1 - 1 2 01 CONPROSYS Series Item Description Model SOFTPLC Stack Model ARM Cortex A8 Memory...

  • Page 57: Battery Disposal

    — — Appendix CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 4. Battery Disposal 1. Battery Specification The product contains one battery and the details are as follows: Item Description Type Lithium primary battery Model BR2330A/HD Maker Panasonic Nominal Voltage Nominal Volume 255mAh 2. How to remove the battery When disposing of the product, follow the instruction below and remove the battery.
  • Page 58 — — Appendix CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) Lift off the top cover. Unhook the five tabs of the product to remove the body cover. Openings Cut the two holding metals with nippers and take off the battery. Battery Support CAUTION When disposing of the battery, please comply with your local municipal regulations and ordinances.

  • Page 59: Optional Products

    Optional Products This section lists optional items that can be used along with the product. — 59 —...

  • Page 60: Optional Products

    CPS-SSI-4P with temperature sensor input CPS-COM-1PC with RS-232C (contains 1port) CPS-COM-2PC with RS-232C (contains 2 ports) CPS-COM-1PD with RS-422A/485 (1channel) CPS-COM-2PD with RS-422A/485 (2 channels) Visit the Contec website for the latest optional products. https://www.contec.com/ Website — 60 —...

  • Page 61: Customer Support And Inquiry

    Customer Support and Inquiry CONTEC provides the following support services for you to use CONTEC products more efficiently and comfortably. — 61 —...

  • Page 62: Services

    — — Customer Support and Inquiry CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) 1. Services CONTEC offers the useful information including product manuals that can be downloaded through the Contec website. Download https://www.contec.com/download/ You can download updated driver software, firmware, and differential manuals in several languages. Membership registration (myCONTEC) is required to use the services.

  • Page 63: Index

    Index — 63 —...
  • Page 64 — — Index CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) Revision History MONTH YEAR Summary of Changes October 2016 The First Edition June 2018 Changed the layout of the manual. — 64 —...
  • Page 65 CONTEC CO., LTD. 3-9-31, Himesato, Nishiyodogawa-ku, Osaka 555-0025, Japan https://www.contec.com/ No part of this document may be copied or reproduced in any form by any means without prior written consent of CONTEC CO., LTD. CPS-PCS341MB-DS1-1201 Reference Manual (Hardware) NA04698 (LYTN234) 11092018_rev4 [02162016]...

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