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Safety • operation • Maintenance • installation • Parts
Subject to Change without Notification.
© 2010 Stellar Industries, Inc.
o
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
TMAX1
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Last Revision: 11/15/10
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Summary of Contents for stellar labs TMAX1
- Page 1 TMAX1 ervice ’ M wnerS AnuAl Safety • operation • Maintenance • installation • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. www.stellarindustries.com © 2010 Stellar Industries, Inc.
- Page 2 TMAX1 Manual Revisions Date of Revision Section Revised Description of Revision...
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Page 3: Table Of Contents
Table of Contents Table of Contents Introduction...................ii TMAX Service Body Terminology and Specifications..iii Chapter 1 - Operation..............1 Masterlock Operation .............1 Air Drain Operation ..............1 Stabilizer Operation ..............1 Tailgate Operation ..............1 VEC (Vehicle Electrical Center) Operation......2 Door Latch Operation.............2 Sliding Top Operation..............2 Crane Drain Pan Operation...........2 Chapter 2 - Maintenance ............3 A note about washing the TMAX body:.......4... -
Page 4: Introduction
TMAX1 Owner’s Manual Introduction Stellar® Service Bodies are designed to Please be aware that some sections of this provide safe and dependable service for a manual contain information pertaining to variety of operations. With proper use and Stellar manufactured service bodies in... -
Page 5: Tmax Service Body Terminology And Specifications
TMAX Service Body Terminology and Specifications Applicable Chassis 16,000 to 19,000 GVWR Cab to Axle 84” (213.36 cm) Body Length Nominal 133” (337.82 cm) Body Height 44” (111.76 cm) Body Width 94” (238.76 cm) Compartment Depth 22” (55.88 cm) Floor Width 50” (127 cm) Net Weight 3220 lbs (1460.37 kg) Crane Models 3315, 4420, 5520, 7621, 7628 Streetside Compartment... - Page 6 TMAX1 Owner’s Manual...
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Page 7: Chapter 1 - Operation
Operation Chapter 1 - Operation This chapter contains information regarding the operation of Stellar manufactured service bodies. Please study the following pages to ensure your familiarity with the operation process. This understanding is vital to the safe and efficient operation of the service body. Masterlock Operation Step 1: Close all doors. -
Page 8: Vec (Vehicle Electrical Center) Operation
TMAX1 Owner’s Manual VEC (Vehicle Electrical Center) Operation Starting the VEC Step 1: Engage the chassis parking brake. Step 2: Press the main power switch on the VEC Control Panel. Step 3: Press option switches as needed. Shutting off the VEC Step 1: Push any of the engaged option switches to disengage. -
Page 9: Chapter 2 - Maintenance
Maintenance Chapter 2 - Maintenance Maintenace Item Action Note Interval Door Latch Inspect and Lubricate with EP2 grease or light-weight Monthly Assembly Lubricate lithium spray grease. Inspect and Lubricate with EP2 grease or light-weight Door Rod Guides Monthly Lubricate lithium spray grease. Inspect and Lubricate with EP2 grease or light-weight Door Spring Rod... -
Page 10: A Note About Washing The Tmax Body
TMAX1 Owner’s Manual A note about washing the TMAX body: The body should be washed at least once per week to prevent damage to the paint, wiring or rubber material from any type of corrosive substances collected from roads or job sites. -
Page 11: Mounting Kit - Ford Chassis - Pn 13258
Installation Chapter 3 - Installation Mounting Kit - Ford Chassis - PN 13258 BODY MOUNT ON FRONT OF SUBFRAME DRILL EXISTING HOLES TO FIT 5/8 BOLT FORD MOUNTING HOLES. BODY MOUNT ON REAR FROM CAB TO FRONT OF SUBFRAME. OF MOUNTING PLATE. 13.00 30.00 EXISTING HOLES IN FORD CHASSIS. -
Page 12: Mounting Kit - Dodge Chassis - Pn 57645
TMAX1 Owner’s Manual Mounting Kit - Dodge Chassis - PN 57645 BODY SUBFRAME 40.94 MEASUREMENT FROM CENTER OF AXLE TO REAR OF FRONT MOUNT NOTE: AFTER LOCATING THE PART, IT CAN BE TACK WELDED IN PLACE FOR EASE OF INSTALLATION... -
Page 13: Wiring Harness: Cs Compartment Lights - Pn 15915
Installation Wiring Harness: SS Compartment Lights - PN 14427 Connects to Rear Body Harness (Streetside) Routed Through Compartments PN 14427 Light Ground Wiring Harness: CS Compartment Lights - PN 15915 Connects to Rear Body Harness (Curbside) Routed Through Compartments Light PN 15915 Ground... -
Page 14: Wiring Harness: Rear Body - Pn 15690
TMAX1 Owner’s Manual Wiring Harness: Rear Body - PN 15690 Chassis Turn Signal, Back Up, Tail Light Connections Connects to Main Body Harness Note: Label Trailer Plug Wires PN 15690... -
Page 15: Wiring Harness: Vec System - Pn 34109
Installation Wiring Harness: VEC System - PN 34109 Grey-Connector 2* Red-Connector 2* Grey-Connector 1* Green-Connector 11* Brown-Connector 12* PN 34109 *Seen Next Page for Connector Breakdown... -
Page 16: Wiring Harness: Vec System Connector Breakdown
TMAX1 Owner’s Manual Wiring Harness: VEC System Connector Breakdown FRONT VIEW REAR FRONT PN 34109 DUAL VEC SINGLE VEC... -
Page 17: Wiring Harness: Jumper Vec System - Pn 37051
Installation Wiring Harness: Jumper VEC System - PN 37051 Yellow - Connector 10 Green - Connector 4 Connection to Secondary VEC Box Green - Connector 4 Connection to Crane Harness Yellow - Connector 10 Connection to Primary VEC Box FRONT VIEW REAR FRONT PN 37051... -
Page 18: Welder Installation
TMAX1 Owner’s Manual Welder Installation When installing welders on Stellar® Mechanic body packages it is highly recommended that you install an electrical surge protector to the chassis battery. If the electrical surge protector is not installed on to the battery, your customer could experience failures to the Chassis wiring circuit and also to the Stellar Mechanic body package wiring circuits. -
Page 19: Chapter 4 - Assembly Drawings
Assembly Drawings Chapter 4 - Assembly Drawings Tailgate Assembly - PN 21401 PN 21401 ITEM PART DESCRIPTION QTY. 15848PC BRKT TAILGATE LH 15848 POWDERCOAT 21322PC TAILGATE WLDMT MCH 21322 POWDERCOAT 15849PC BRKT TAILGATE STOP 15849 POWDERCOAT 15846PC BRKT TAILGATE 15846 POWDERCOAT C4516 WASHER 0.56IDX1.50ODX0.13 THK NYLON 22170... -
Page 20: Light Box/Reflector Assembly
TMAX1 Owner’s Manual Light Box/Reflector Assembly ITEM PART DESCRIPTION QTY. 20101 LIGHT BOX LH MECH 20100 LIGHT BOX RH MECH 22200 PLUG PLASTIC 1.00 HOLE BPF-1 17352 PLUG PLASTIC .375 HOLE BPF-3/8 0480 CAP SCR 0.25-20X1.00 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC 10334 GROMMET 4.00 ROUND LAMP (PETERSON) -
Page 21: Grab Handle Assembly
Assembly Drawings Grab Handle Assembly PN 54547 ITEM PART DESCRIPTION QTY. 13489 GRAB HANDLE 11 BLACK AH4303 0340 WASHER 0.25 USS FLAT ZINC 0333 NUT 0.25-20 HHGR5 NYLOC C6022 CAP SCR 0.25-20X1.00 BTNHD SS... -
Page 22: Mud Flap Assembly - Pn 19494
TMAX1 Owner’s Manual Mud Flap Assembly - PN 19494 PN 19494 ITEM PART DESCRIPTION QTY. C4821 MUD FLAP 24.00X24.00 STELLAR 0485 CAP SCR 0.31-18X1.25 HHGR5 0343 WASHER 0.31 USS FLAT ZINC 0342 NUT 0.31-18 HH NYLOC... -
Page 23: Harness Guard Kit Assembly - Pn 54549
Assembly Drawings Harness Guard Kit Assembly - PN 54549 PN 54549 ITEM PART DESCRIPTION QTY. 16727 CHANNEL HARNESS GUARD LH 16728 CHANNEL HARNESS GUARD RH C6022 CAP SCR 0.25-20X1.00 BTNHD SS 0340 WASHER 0.25 USS FLAT ZINC 0333 NUT 0.25-20 HHGR5 NYLOC... -
Page 24: Ford Fuel Fill Assembly - Pn 54715
TMAX1 Owner’s Manual Ford Fuel Fill Assembly - PN 54715 PN 54715 ITEM PART DESCRIPTION QTY. C4884 FUEL FILL FORD PLASTIC D1362 RIVET AL .19X.062-.437 MGLP-B6-E... -
Page 25: License Plate Hardware Assembly - Pn 54548
Assembly Drawings License Plate Hardware Assembly - PN 54548 Compartment wall between these washers. PN 54548 ITEM PART DESCRIPTION QTY. 0654 NUT 0.25-20 WING 0521 WASHER 0.25 LOCK 0340 WASHER 0.25 USS FLAT ZINC 0333 NUT 0.25-20 HHGR5 NYLOC 0437 CAP SCR 0.25-20X1.25 HHGR5... - Page 26 TMAX1 Owner’s Manual...
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Page 27: Chapter 5 - Replacement Parts
Replacement Parts Chapter 5 - Replacement Parts Body Assembly Components PART# DESCRIPTION 16091 Door Latch 16092 Door Latch 29446 Key lock cylinder & Key C6002 Hinge 11754 Rivet 19321 Door bumper (clear w/adhesive) D0202 Fender Rubber 14000 Push in fastener (Fender Rubber) 16909PC Vise Mount Bracket 9263... -
Page 28: Warranty Information
Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. This warranty shall cover the following: Stellar Cranes, Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, and Stellar X-Tra-Lift Systems: Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date...
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