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BALL RETURN
with Optional Lower Rack
Installation, Operation, Service,
and Parts Manual
Revised: 3/1/2016
P/N: 400-254-022 Rev. B
WORLDWIDE HEADQUARTERS
EUROPEAN HEADQUARTERS
8100 AMF Drive – Mechanicsville, VA 23111 – USA
Via della Croce Coperta, 15 – 40128 Bologna – Italy
Tel (804) 569-1000 - Fax (804) 559-8650 - Toll Free 1-866-460-QAMF (7263)
Tel +39 (051) 4192-611 – Fax +39 (051) 4192-602
www.qubicaamf.com – info@qubicaamf.com
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Table of Contents
Related Manuals for QubicaAMF Harmony
Summary of Contents for QubicaAMF Harmony
- Page 1 8100 AMF Drive – Mechanicsville, VA 23111 – USA Via della Croce Coperta, 15 – 40128 Bologna – Italy Tel (804) 569-1000 - Fax (804) 559-8650 - Toll Free 1-866-460-QAMF (7263) Tel +39 (051) 4192-611 – Fax +39 (051) 4192-602 www.qubicaamf.com – info@qubicaamf.com...
- Page 3 Worldwide, L.L.C. cannot be held responsible for any claims resulting from these errors. DOCUMENT UPDATES QubicaAMF Worldwide, L.L.C. reserves the right to revise and/or update this manual at any time without obligation to notify any person or entity of such revision. The document number, revision level, and date below indicate the edition of this manual.
- Page 5 Harmony Ball Return with Optional Lower Rack Installation, Operation, Service, & Parts Manual – 400-254-022 Rev. B Summary of Changes Change No. ECR No. Rev. A 15-0012-191 Rev. B 16-0012-200 List of Effective Pages Page Change No. Effective Date Rev. A 9/23/2015 Rev.
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Page 7: Table Of Contents
5.1 Lift Points ........................6.0 Installation ......................7 6.1 Approach Opening ....................... 6.2 Harmony Ball Lift Installation ..................6.3 Installing the Ball Entry Sensor ..................11 6.4 Installing the Ball Stop ....................11 6.5 Installing the Hood Assembly ..................12 6.6 Installing the Blower and Hood Switch ................. - Page 8 10.0 Service ......................... 36 11.0 Troubleshooting ....................37 Drawings & Parts Lists ....................39 Harmony Ball Lift with Parts Kit ..................41 Harmony Ball Lift, View - 1 ....................42 Harmony Ball Lift, View - 2 ....................43 Harmony Ball Lift, View - 3 ....................44 610-049-511 —...
- Page 9 Figure 4, Track to Lift Connection ..................Figure 5, Ball Entry Sensor ....................11 Figure 6, Ball Stop Installation ................... 11 Figure 7, Harmony Hood Assembly ..................12 Figure 8, Hood Base ......................13 Figure 9, Hood to Base Connection ..................13 Figure 10, Rack-Bezel Support and Hood Adjustment ............
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Page 11: How To Use This Manual
1.0 HOW TO USE THIS MANUAL This manual contains information needed to properly install, operate, and maintain the Harmony Ball Return. If any terms, concepts, or operations contained in this manual are not clear to you, consult an experienced professional or QubicaAMF Technical Support. -
Page 12: Packing Lists And Tools
Lower Ball Rack Hardware Kit Installation Tools The following is a list of tools needed for the installation of the Harmony Ball Return. Other tools may be required depending on whether you are installing the unit on a wood or synthetic approach. -
Page 13: Safety
This varies slightly depending on the country of installation: 4.1 U.S.A. For installations in the U.S.A., each Harmony ball lift will need to be installed with a local AC power disconnect (>10A, non-fused). The disconnect should be installed under the approach below the ball rack access cover area. -
Page 14: Warnings/Symbols
An entanglement hazard Eye protection is required. associated with belts and pulleys exists. Machine may start or cycle automatically without Tripping hazard exists. warning. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... - Page 15 A heavy object. Extra care symbol. It indicates an should be taken when area where extreme heat lifting or moving. is possible. An entanglement hazard A lift point. exists. A pinching hazard. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022...
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Page 16: Transportation
It is encased in a cardboard box. The Harmony lift weighs 180 lbs (82 kg) and should always be moved by two or more people. It is recommended that once the ball lift is removed from the delivery truck, that it be placed on a hand-truck and wheeled to its location on the approach. -
Page 17: Installation
* Use caution when cutting through the approach surface as not to cut into the underlayment support for the trap doors. Figure 1, Approach Opening Layout – Top View Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 18: Harmony Ball Lift Installation
NSTALLATION 6.2 HARMONY BALL LIFT INSTALLATION See Figure 2 as a typical installation of a Harmony ball return on a 16’ [4877mm] approach with the rack flush with the end of the approach. Note the differences in the possible bezel supports used. -
Page 19: Figure 3, Ball Lift Mounting Requirements
Use the specific shims provided as shown in Figure 4. Figure 3, Ball Lift Mounting Requirements Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 20: Figure 4, Track To Lift Connection
If the location of the ball lift is shifted, it may be necessary to cut and splice the underlane ball return track to accomplish the installation. The ball track should be cut to the appropriate length before installing the lift. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 21: Installing The Ball Entry Sensor
135-001-003 BOLT, HEX 5/16-18x2 SCREW, LAG 5/16x1-1/2 2X4 LEVELER 809-857-325 810-556-240 NUT, STOVER, 5/16-18 844-057-002 BALL STOP 135-001-002 10-1/5” 10” TUBE 25.9cm 25.4cm 135-001-004 BALL RETURN Figure 6, Ball Stop Installation Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 22: Installing The Hood Assembly
Install the hood retaining bracket on the two studs of the front floor bracket followed by two washers (948-753-102) and two nuts (838-549-002). Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 23: Figure 8, Hood Base
A pinch hazard exists between the hood and bezel! Ensure that the two items fit snugly together and do not allow room for fingertips to be pinched! Figure 9, Hood to Base Connection Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 24: Figure 10, Rack-Bezel Support And Hood Adjustment
NSTALLATION Figure 10, Rack-Bezel Support and Hood Adjustment Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 25: Installing The Blower And Hood Switch
4. Route the blower cable on the even-lane side of the ball lift and secure cable ties as required to keep it out of the path of the ball or any moving parts. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 26: Figure 12, Hood Switch Installation
NSTALLATION Installing the Hood Switch Figure 12, Hood Switch Installation Position both plunger switches (759-510-030) inside the hood latch bracket weldment. They will click into place. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 27: Installing The Ball Lift Control Box
Route wires on the even-lane side of the ball lift and secure the cable ties as required to keep the wires out of the path of the ball or any moving parts. Figure 14, Control Box Installation Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 28: Installing The Ball Rack And Optional Lower Rack
6. Loosen the screws holding the tie brackets and install two (2) additional screws through the tie brackets and into the rack connector bars. Leave all four (4) screws slightly snug for adjustment. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 29: Figure 16, Rack To Ball Lift Attachment
If this happens, the lift must be shimmed higher. 8. For maple approaches, drill a 1/4" [6mm] diameter hole through each mounting hole location of pedestal base. For synthetic approaches, drill 9/32” [7mm] holes. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 30: Figure 17, Rack Pedestal Installation
12. Verify that the slope of the rack is 1/4" per foot [21mm per meter]. Remove or add shims as necessary. 13. Attach the hose to the blower using the provided hose clamp. Figure 17, Rack Pedestal Installation Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 31: Connecting The Wiring
6.9 CONNECTING THE WIRING WARNING Before wiring the Harmony Ball Return, all power to the unit must be locked out and tagged out at the main breaker box or serious injury could result. Never open a control box that has power and always be sure that the control box cover is secured before... - Page 32 This could result in intermittent or no operation of the components. It is recommended that only stranded wires be used with these terminal blocks. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022...
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Page 33: Figure 19, Control Box Wiring Diagram
NSTALLATION Alternate Strain Reliefs Figure 19, Control Box Wiring Diagram Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 34: Main Ac Power Connections
(115 or 230) used. Position the motor cable in the cable restraint so that there is no tension on the conductors’ connections to JP3 and tighten the cable restraint. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 35: Pinspotter Connections
NSTALLATION 6.9.4 PINSPOTTER CONNECTIONS: Connect the pinspotter’s control wires to junction block JP9 as shown in Figures 19 and 20. Figure 16, Electrical Connections Figure 20, Control Box Wiring - Pinspotters Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 36: Hood Switch Connections
Connect the hand sensor cable (252-003-105) to the sensor board. Note the orientation of the cable. The end labeled with “Connect to 252-003-100” must connect to the control box, not the sensor board. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 37: Figure 22, Intrusion Sensor Cable Routing
Figure 22, Intrusion Sensor Cable Routing Plug the sensor board cable into JP6 Ball Exit Sensor on the control board. Secure the ground wire on its own ground stud inside of the control box. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 38: Ball Entry Sensor Connections
Cable (088-000-016), or similar, to the switch conductors as detailed in the 10 Frame Switch Kit instructions (400-254-003). Once everything has been connected, reinstall the control unit cover and secure the five screws. Mount the control box. Replace the hood. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 39: Electrical Ratings
NSTALLATION 6.10 ELECTRICAL RATINGS The Harmony Ball lift controller, motor, and blower can be configured for 230 VAC or 115 VAC operation at either 50 or 60 hertz, as described elsewhere in this manual. Always configure all ball lift electrical components to match the voltage supplied to the machine. Power to the lift must be installed in accordance with local electrical codes and must be capable of meeting the following requirements. -
Page 40: Setup And Testing
Remove the hood. Press the MODE SELECT button to clear the error. Close and secure the hood. Turn off the pinspotters and verify that the lift turns off after both pinspotter back-end motors stop. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 41: Operation
CAUTION! Do not allow more than 12 balls on the Harmony Ball Rack. Over-filling the rack can cause the ball return to stop and/or a dangerous condition for players. DO NOT OVER-FILL THE RACK! IN ADVANCED MODE: The Hand Intrusion sensor is active. -
Page 42: Errors
Release the button when the STATUS LED indicates the desired mode. Replace and secure the hood. The alarm will beep once to indicate the lift is active. 8.3 ERRORS Figure 24, Control Box Display Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... - Page 43 Failure activated for 10+ seconds. 5. Intrusion Board The intrusion board failed to Calibration Failure calibrate. 6. Intrusion Board Communication between the Failure control box and the intrusion board has failed. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022...
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Page 44: Software
PERATION 8.4 SOFTWARE QubicaAMF will occasionally develop new and improved software for the Harmony Ball Return to improve particular features and enhance the overall functionality of the lift. It is recommended that each ball return have the latest available software installed. To load software: 1. -
Page 45: Cleaning And Care
9.1 BALL RACK TRAY To clean the tray, spray with a stainless steel cleaner and wipe dry. Repeat as needed. QubicaAMF recommends STAINLESS STEEL CLEANER – 254-001-208. To eliminate wear marks and stains, rub a Heavy Duty Scotch-Brite™ scouring pad in the direction of the grain to rejuvenate the finish. -
Page 46: Service
ERVICE 10.0 SERVICE Periodically, check for any applicable Service Bulletins at www.qubicaamf.com. Click on the Support tab, and then select the Tech Support Customer Portal window. QUARTERLY Observe the operation of the lift. Make any necessary adjustments. Verify that the blower is operating properly. -
Page 47: Troubleshooting
Verify connections at both ends. Check continuity of the Control Signal from Pinspotter signal wire. Verify that the hose is Hand dryer does not operate. Blower Hose connected at both ends. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... - Page 48 Ball sticking in transition area. Check alignment. Check tension. Belt pops off. Belt Check orientation. Check for wear. Check/replace capacitor on Motor runs in reverse. Drive Motor motor. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022...
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Page 49: Drawings & Parts Lists
Harmony Ball lift Drawings & Parts Lists A bold item in a parts list indicates an exploded view drawing for that item is included. -
Page 51: Harmony Ball Lift With Parts Kit
ARTS Harmony Ball Lift with Parts Kit Description Harmony Ball Lift Ball Lift Parts Kit Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 52: Harmony Ball Lift View-1
ARTS Harmony Ball Lift View-1 See Part List on Page 45 Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 53: Harmony Ball Lift View-2
ARTS Harmony Ball Lift View-2 See Part List on Page 45 Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 54: Harmony Ball Lift View-3
ARTS Harmony Ball Lift View-3 See Part List on Page 45 Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... - Page 55 SWM 1/4 ANSI BO 839-057-002 HLN 5/16-18 ZN NTU 838-549-002 HLN 1/4-20 ZN NE 722-501-095 SFR 0.32 X 0.63 X 0.38 AL 809-850-125 HHCS 1/4-28 X 0.75 GR8 PB * - Not for resale. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022...
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Page 56: 610-049-511, Underlane Track Shim Kit
ARTS 610-049-511, Underlane Track Shim Kit Description Underlane Track Shim Underlane Shim Kit Instructions Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 57: 254-001-302, Even Side Plate Assembly
254-001-302, Even Side Plate Assembly Part No. Description 254-001-304 Even Side Plate 254-001-327 Top Side Liner 254-001-328 Middle Side Liner 254-001-329 Bottom Side Liner 938-101-015 RVT DRD 0.25 X 0.75 NY BLK Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 58: 254-001-301 - Odd Side Plate Assembly
Top Side Liner 254-001-328 Middle Side Liner 254-001-329 Bottom Side Liner 254-001-105 Ball Entry Sensor Tape 938-101-015 RVT DRD 0.25 X 0.75 NY BLK 801-249-280 CB 1/4-20 X 1.75 GR5 BO Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 59: 254-001-175, Lower Guide Assembly
Lower Guide Support Weldment 254-001-167 Black Lower Guide Wear Strip 254-001-172 Guide Bracket 250-004-014 Mounting Channel Bracket Guide 839-057-002 HLN 5/16-18 ZN NTU 938-101-015 RVT DRD 0.25 X 0.75 NY BLK Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 60: 254-001-176 - Upper Guide Assembly
Upper Guide Support Assembly 254-001-166 Black Upper Guide Wear Strip 254-001-172 Guide Bracket 250-004-014 Mounting Channel Bracket Guide 839-057-002 HLN 5/16-18 ZN NTU 938-101-015 RVT DRD 0.25 X 0.75 NY BLK Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 61: Motor & Bracket Assembly
HB Drive Shim Plate 254-001-331 Harmony Motor Tensioner Spring 254-001-310 HB Drive Adjustable Arrow Weldment 802-265-801 HHCS 3/8-16 X 5.00 GR5 ZN FT Hidden From View Part No. Description 254-001-395 Ball Lift Motor Capacitor Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 62: 250-001-396 - Lower Shaft Assembly
250-001-231 Clutch Cover 948-753-101 FW 1/4 SAE BO 951-148-002 SWM 1/4 ANSI ZN 809-849-165 HHCS 1/4-20 X 1.00 GR8 BO 250-001-244 Shaft Key 948-680-160 FW 0.63 X 1.00 X 0.015 NS Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 63: 254-001-191-Xx, Hood Set
254-001-191-XX, Hood Set Description Bezel Hood Access Panel Bezel Ball Stop Kit * Bezel Ball Stop Kit not included with Hood Set Color Table Suffix Description Gray Orange Blue Green Black Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 64: Hood Frame
Odd Bracket 254-001-210 Front Bracket Assembly 810-239-320 SHSCS 10-24 X 2.00 BO 722-501-094 SFR 0.19 X 0.31 X 1.50 ZN 838-939-002 HLN 10-24 ZN NM 254-001-171 Ball Lift Control Box Bracket Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 65: 254-001-182 - Ball Rack Assembly
SWM 5/16 ANSI BO 7050-034100-012 FW 0.34 X 1.00 X 0.13 ZN 254-001-039 Ball Rack Rail Bumper * Item #17 is included as a part of item #1 and can also be purchased separately. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 66: 254-001-048 - Ball Rack Blower Assembly
Ball Rack Hand Blower Adapter 822-626-081 PHPTS 6 X 0.50 BO TYA 744-102-007 Clamp 809-849-100 HHCS 1/4-20 X 0.63 GR8 BO 01-416 HLN 6-32 ZN NM 252-003-109 Ball Return Blower Cable Assembly (not shown) Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 67: 254-001-045 - Harmony Rack-Support Mount Kit
HHCS 5/16-18 X 1.25 GR5 ZN 810-556-248 5/16 X 1.50 SS Hex-Head Lag Screws 947-364-148 5/16 USS SS Flat Washers 612-300-262 Harmony Lower Ball Rack Kit * 254-001-118 is a component of 254-001-145. Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 68: 611-353-105 - Ball Stop Latch Kit
Ball Stop Bracket 809-857-365 HHCS 5/16-18 X 2.25 GR8 BO 135-001-004 Tube 135-001-002 Ball Stop 844-057-002 HLN 5/16-18 CAD STV 810-556-240 HHLB 5/16 X 1.50 NS 948-761-112 FW 5/16 SAE NS Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 69: Hand Intrusion Sensor Kit & Hood Switch Kit
813-227-147 PHPMS 6-32 X 0.88 ZN 01-416 HLN 6-32 ZN NM 254-001-142 Ground Cable Assembly Hood Switch Kit Part No. Description 759-510-030 Plunger Switch 252-003-108 Hood Switch Cable Assembly (not shown) Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 70: 252-003-115 - Hand Intrusion Sensor Assembly
SFR 0.12 X 0.25 X 0.13 ZN 843-121-002 KN 4-40 ZN 818-233-052 PHPMS 8-32 X 0.31 ZN SEMS 252-003-117 1/4 X 1/8 X 1 Self-Adhesive Foam 254-001-069, Ball Entry Sensor Assembly Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 71: Control Box Replacement Parts
289-X15-134 Strain Relief Bushing 1060 289-X15-133 Strain Relief Bushing 1157 289-X15-143 Cable Gland – PG 11 5-10mm 289-X15-145 Cable Gland – PG 16 10-14mm 289-X15-129 Cable Gland – PG 13.5 6-12mm Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022... -
Page 72: Electrical Schematic
ARTS Electrical Schematic Rev. Date 3/16 Harmony Ball Return Manual – 400-254-022...