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Summary of Contents for Schmalz 10.08.09.00014
- Page 1 Smart Communication Module (SCM) Operating instructions WWW.SCHMALZ.COM EN-US · 30.30.01.02782 · 00 · 07/21...
- Page 2 Published by © J. Schmalz GmbH, 07/21 This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Repro- duction of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any modifications to or abridgments of the document are prohibited without explicit writ- ten agreement from J. Schmalz GmbH.
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Page 3: Table Of Contents
Contents Contents 1 Important Information ........................... 4 Note on Using this Document ...................... 4 The technical documentation is part of the product ................ 4 Type Plate ............................ 4 Warnings in This Document........................ 4 Symbol.............................. 5 2 Fundamental Safety Instructions........................ 6 Intended Use............................ 6 Non-Intended Use .......................... -
Page 4: Important Information
ð Failure to follow the instructions in these Operating instructions may result in injuries! ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz Service at: www.schmalz.com/services... -
Page 5: Symbol
Important Information 1.5 Symbol This symbol indicates useful and important information. ü This symbol represents a prerequisite that must be met prior to an operational step. 4 This symbol represents an action to be performed. ð This symbol represents the result of an action. Actions that consist of more than one step are numbered: 1. -
Page 6: Fundamental Safety Instructions
2.2 Non-Intended Use Schmalz does not accept any liability for any direct or indirect losses or damages that result from using the product. This applies, in particular, to any use of the product that is not in accordance with the in- tended purpose and to any use that is not described or mentioned in this documentation. -
Page 7: Product Description
Product description 3 Product description 3.1 Product Design Status display Ethernet connection for configuration or diagnostics, 2x Terminal strip for electrical connection of Terminal strip for voltage supply quick-change module RMQC…UNI (IO- Link) Compact housing for control cabinet in- Terminal strips for electrical connections stallation via DIN rail mounting of robot controllers (digital I/O) 3.2 Description of Functions... -
Page 8: Led Status Displays
Product description 3.3 LED Status Displays Each of the two sub-modules (basic module and IO module) is equipped with an LED status display. The left-hand module with the network sockets is the basic module (1) and the right-hand module with the digital IO is the IO module (2). 8 / 32 EN-US ·... - Page 9 Product description The colors of the LED displays indicate the re- spective system states: Basic module LED color Behavior Description Power Green Continuous Operating voltage okay light Flashing Devices currently training a gripper / HMI is connected Orange Flashing HMI takes over control (all LEDs from the IO module are OFF) —...
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Page 10: Technical Data
Technical Data 4 Technical Data Voltage [V] 24 V ± 10% Current consumption [A] SCM without gripper typ. 0.075 A SCM with gripper ECBPi MATCH typ. 0.675 A Degree of protection in accordance with IP20 IEC60529 Operating temperature [°C] +5 ... 50 Configuration Ethernet with RJ45 Gripper control 2 channels with IO-Link port class B Interface to the higher-level controller... -
Page 11: Transport And Storage
1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing. 2. Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and J. Schmalz GmbH. 5.2 Transport / Storage / Preservation... -
Page 12: Installation
Installation 6 Installation 6.1 Installation Instructions WARNING Risk of injury due to the unexpected movement of the plant or machine in which the product is to be installed. Risk of injury 4 Switch off the machine’s power supply before performing any work. 4 Secure the machine against unintentional activation. -
Page 13: Voltage Supply For The Basic Module
Installation IO module Basic module Ethernet connection Digital input IO-Link 1 / X1 Digital output IO-Link 2 / X2 X8 / elec. supply Elec. supply / X3 6.3.1 Voltage Supply for the Basic Module Function Explanation X3 - 1 24 V actuator voltage Actuator voltage of the grippers X3 - 2 GND actuator voltage... -
Page 14: Io-Link Connection
Installation 6.3.3 IO-Link Connection The PIN assignments listed in the table apply to both IO-Link channels (X1 and X2). Function Explanation IO-Link communication Not currently in use P-24 V Actuator voltage of the gripper P-GND Ground for the actuator voltage of the grip- S-24 V Signal voltage for the gripper S-GND... -
Page 15: Io Assignment When A Gripper Is Connected
Installation 6.3.5 IO Assignment when a Gripper is Connected A Schmalz Gripper Schmalz gripper Info PIN Inputs X4 and X5 drop-off = deposit vacuum = pick up Freedrive enable = Freedrive was enabled on the robot. This status is com- municated to the device. Device displays the status via LED, if necessary. - Page 16 Installation A Zimmer-Group Gripper Various classes of grippers from Zimmer GmbH are designated as “Advanced” and “Basic”. The following gripper series are currently included under “Advanced”: GEH6000IL, GED6000IL, HRC-01, HRC-02 The following gripper series are currently included under “Basic”: GEP2000IL, GEP5000IL, GED5000IL, GP- P5000IL, GPD5000IL, HRC-03, HRC-04, HRC-05 “Advanced_Gripping”...
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Page 17: Io Assignment When Two Grippers Are Connected
Installation 6.3.6 IO Assignment when Two Grippers are Connected IO Assignment when Two Grippers are Connected: at Least 1x Schmalz Gripper Port 1 Schmalz gripper Schmalz gripper Schmalz gripper Port 2 Advanced gripping Schmalz gripper Basic gripping PIN Input drop-off vacuum... - Page 18 Installation IO Assignment when Two Grippers are Connected: 2x Zimmer Group Grippers Port 1 Advanced_Gripping Advanced_Gripping Basic_Gripping Port 2 Advanced_Gripping Basic_Gripping Basic_Gripping PIN Input Cmd_Release Cmd-Grasp Cmd_Reset Cmd_Motor_ON/Motor_OFF — Cmd_Homing — — Cmd_Release Cmd-Grasp Cmd_Reset Cmd_Motor_ON/Mo- — tor_OFF Cmd_Homing — —...
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Page 19: Start Of Operations
(depending on the last saved configuration for the SCM module). 7.1 Connecting to the SCM Module Connect the PC to the installed Schmalz HMI software JSG_IO_Link_HMI version 2.0.1.3 or higher. The three control levels are located in the top left corner of the software window: •... -
Page 20: Configuration
Start of Operations 7.3 Configuration The vacuum suction cup must be correctly positioned (in the ideal position) for the configuration to be successful: • It is positioned on a clean surface. • It is resting fully on the workpiece. • There is no leakage. The configuration window initially displays important product information, such as the part number. - Page 21 Start of Operations The current measured vacuum value (live) is displayed here (5). 2. Define the vacuum value for the “Setpoint for Part present (H2)” (6). The vacuum value H2 can be changed by overwriting it, using the slider or using the arrow keys on the keyboard.
- Page 22 Start of Operations Suction is deactivated following the switch to step 3. Pressing “[RELEASE]” opens the vacuum circuit from the gripper to the atmosphere and the workpiece is put down. The indicator (8) switches to green below 10 mbar. 3. Click the “[RELEASE]” button to release the workpiece from your gripper and complete the configura- tion by clicking the arrow in the bottom right corner 22 / 32 EN-US ·...
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Page 23: Checking The Settings
Start of Operations 7.4 Checking the Settings The set parameters are not yet saved in the relevant recipe at this point. The workpiece training for the gripper is finished when the data is stored in the relevant recipe. The settings can also be checked without the actual controller I/Os. Input field (1): 4 Click the blue fields to set a command. -
Page 24: Saving
Start of Operations 7.5 Saving The recipe can now be saved in the SCM module. 4 Select the required workpiece number (1) and click the “[SAVE WP]” button (2) to save the data. Workpiece numbers that are highlighted in green are assigned with configurations from the device that is currently connected. -
Page 25: Monitor Of Device
Start of Operations 7.6 Monitor of Device This mode lets you view the outputs and therefore the state information for the gripper. The control pri- ority for the IO signals is provided via an external controller. Control via the HMI software is not possible in this mode. -
Page 26: Expert_Pdu
Start of Operations 7.7 Expert_PDU Click the blue field (1) to activate or deactivate the applicable input. The vacuum limit values H1 and H2 can be set using the slider (2). Regardless of the loaded recipe, four profiles with different parameter sets are available. They can be ac- tivated by clicking the relevant line (3). -
Page 27: Expert_Isdu
Start of Operations 7.8 Expert_ISDU In “expert mode,” the “[ISDU]” button opens a table overview of all the acyclical ISDU parameters (2) that are available with the connected device. Parameters with write access can be edited with an entry in the “value”... -
Page 28: Expert_Workpiece (W.piece)
Start of Operations 7.9 Expert_Workpiece (w.piece) Click the “[W.PIECE]” button in “expert mode” to manage and activate the recipes as required. The “in workpiece” column (1) displays the parameters defined in the selected workpiece number. The “to save” column (2) contains the parameters, which can be checked and provided with a new com- ment before saving. -
Page 29: Operation
This means that the HMI can be closed after the configuration and the PC and network cable can be removed. The SCM module and connected grippers are now fully functional with the control alone. If you have any questions, please contact the Schmalz customer service. EN-US · 30.30.01.02782 · 00 · 07/21 29 / 32... -
Page 30: Taking The Product Out Of Operation And Disposal
Taking the Product Out of Operation and Disposal 9 Taking the Product Out of Operation and Disposal If the product reaches the end of the utilization phase, it may be fully disassembled and disposed of. Only qualified specialist staff may prepare the product for disposal. 1. -
Page 31: Ec Conformity
EC Conformity 10 EC Conformity EU Declaration of Conformity The manufacturer Schmalz confirms that the product with the name “SCM module” that is described in these operating instructions complies with the following applicable EC directives: 2011/65/EU RoHS Directive 2014/30/EU Electromagnetic Compatibility The following harmonized standards were applied: EN ISO 12100...
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