Cornelius Enduro-300 IntelliCarb Operator's Manual
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Cornelius Enduro-300 IntelliCarb Operator's Manual

Ice/beverage dispenser
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Operator's Manual
ICE/BEVERAGE DISPENSER
Model: Enduro–300 IntelliCarb
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No. 620919505
Revision Date: January 26, 2006
December 11, 2001
Revision: F
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 2001–2006
IMI CORNELIUS INC
www.cornelius.com
PRINTED IN U.S.A

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Summary of Contents for Cornelius Enduro-300 IntelliCarb

  • Page 1 Federal, State, and Local Codes. Part No. 620919505 Revision Date: January 26, 2006 December 11, 2001 Revision: F THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment IMI CORNELIUS INC; 2001–2006 PRINTED IN U.S.A...

  • Page 2: Table Of Contents

    https://appliancetechmanuals.com TABLE OF CONTENTS Page SAFETY INFORMATION ........... . RECOGNIZE SAFETY INFORMATION .
  • Page 3 https://appliancetechmanuals.com TABLE OF CONTENTS (cont’d) Page CARBONATOR PUMP MOTOR WILL NOT SHUT OFF..... ERRATIC CYCLING OF CARBONATOR........CARBONATOR PUMP CAPACITY TOO LOW.

  • Page 4: Safety Information

    https://appliancetechmanuals.com SAFETY INFORMATION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the potentially of personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words DANGER A signal word - DANGER, WARNING, OR CAUTION is used with the safety-alert symbol.
  • Page 5 https://appliancetechmanuals.com THIS PAGE LEFT BLANK INTENTIONALLY 620919505...

  • Page 6: Maintenance

    https://appliancetechmanuals.com MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY (or as required) Remove foreign material from vending area drip tray to prevent drain blockage. CHECKING CO SUPPLY Make sure CO cylinder regulator assembly 1800–psi gage indicator is not in shaded (“change CO cylinder”) portion of the dial.

  • Page 7: Start-Up & Operating Instructions

    https://appliancetechmanuals.com START-UP & OPERATING INSTRUCTIONS ICE DRINK DISPENSER Fill the hopper with ice. Dispense several large cups of ice (approximately 20 to 30 seconds total dispensing time) to allow ice to fill the cold plate cabinet. Add ice to the hopper as necessary to refill, then replace the re- place the lid.

  • Page 8: Cleaning Interior Surfaces

    https://appliancetechmanuals.com CLEANING INTERIOR SURFACES CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2–gallon per minute. Important: Perform the following at least once a month. 1. Remove agitator assembly (see Figure1). 2. Using a nylon bristle brush or sponge, clean the interior of the hopper, top cover and agitator assembly with soap solution.

  • Page 9: Dispensing Valves

    https://appliancetechmanuals.com 5. Using a cloth, wash down the surfaces of the cold plate and plastic cover with soap solution. 6. Install and properly position the cover on the cold plate. 7. Install the splash panel in the reverse order it was removed. 8.

  • Page 10: Replenishing Co2 Supply

    https://appliancetechmanuals.com 2. Fill a suitable pail or bucket with soap solution. 3. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle brush. (Do not use a wire brush). Rinse with clean water. 4.

  • Page 11: Removal And Replacement Of Agitators

    https://appliancetechmanuals.com REMOVAL AND REPLACEMENT OF AGITATORS RIGHT HAND AGITATOR LEFT HAND WITH HOLE IN UPRIGHT AGITATOR O–RING COUNTER CLOCKWISE CLOCKWISE ROTATION ROTATION FRONT (VALVE SIDE) VIEW FROM TOP OF DISPENSER FIGURE 1. AGITATORS REPLACEMENT To Remove Agitators For Cleaning 1. Lift agitator and disc from unit.. 2.

  • Page 12: Troubleshooting

    https://appliancetechmanuals.com TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the...

  • Page 13: Beverages Too Sweet (Cont'd)

    https://appliancetechmanuals.com Trouble Probable Cause Remedy BEVERAGES TOO SWEET No CO pressure in Restore CO pressure in (CONT’D) carbonator. carbonator. Faucet brix rerequires Adjust faucet brix. adjusting. BEVERAGES NOT SWEET Empty syrup tank. Replenish syrup supply. ENOUGH Faucet brix rerequires Adjust faucet brix. adjusting.

  • Page 14: Carbonator Pump Capacity Too Low

    https://appliancetechmanuals.com Trouble Probable Cause Remedy CARBONATOR PUMP Pump inlet water strainer Clean or replace water strainer CAPACITY TOO LOW. screen dirty. screen as instructed. Kinked plain water inlet supply Straighten plain water inlet supply line. line. Foreign object in pump Clean.
  • Page 15 https://appliancetechmanuals.com THIS PAGE LEFT BLANK INTENTIONALLY 620919505...

  • Page 16: Figure 2. Cabinet Section Exploded View

    https://appliancetechmanuals.com ENDURO 300 (ED300) ILLUSTRATED PARTS LIST DETAIL A. DETAIL A FIGURE 2. CABINET SECTION EXPLODED VIEW 620919505...
  • Page 17 https://appliancetechmanuals.com CABINET SECTION PARTS LIST Item Item Part No. Name Part No. Name 21491 Slide, Gate 15811 Baffle, Center 22081R Restrictor, Gate 15437 Baffle, Side 27107 Retainer, Lever, Ice Dispense Not Used **29303R Plate, Motor Mount Not Used 15213 Agitator Assy, Left Not Used 620042735 Agitator Assy, Left –...
  • Page 18 https://appliancetechmanuals.com Item Item Part No. Name Part No. Name 70067 Washer, Flat, .218 I.D. Not Used 70076 Hex Nut, No. 8-32 70456 Pop Rivet Not Used 71038 Cup Rest Flat 71098 Cup Rest Slanted Not Used 71010 Washer, No. 8, Captivating 70171 Machine Screw, Phil Truss Hd., No.

  • Page 19: Figure 3. Gate Solenoid Assembly

    https://appliancetechmanuals.com ENDURO 300 (ED300) (POST-MIX) Item Part No. Name 28173 Arm, Gate Lift 50754 Bearing, Gate Arm 32957 Solenoid, 120V 33397 Solenoid, 220-240V 28172 Plate, Solenoid Mounting 50752 Isolator 70015 Hex Nut, No. 10-32 51689 Locktite 70162 Screw, No. 8-32 By 1/4-In. Long 50705 Tie Cable 70165...

  • Page 20: Figure 6. Electrical Box Assembly

    https://appliancetechmanuals.com ENDURO 300 (ED300) (POST-MIX) FIGURE 6. ELECTRICAL BOX ASSEMBLY Item Item Part No. Name Part No. Name 620023001 Box, Electrical 629087448 Agitation Timer Kit 120V 30514 Clamp, Capacitor, 120V 629087451 Agitation Timer Kit 220-240V 620308102 Clamp, Capacitor, 220-240V 620307301 Filter, Power Line, 220-240 30774 Capacitor, 120V (Agitator Motor)

  • Page 21: Figure 7. Pump And Motor Assembly

    https://appliancetechmanuals.com FIGURE 7. PUMP AND MOTOR ASSEMBLY Item Item Part No. Name Part No. Name 0702605 Machine Screw, Phil Rd Hd, No. 8-32 By 629087457 Pump and Motor Assy 1/4-In. Long 620045738 Base, Pump and Motor 560005110 Wire Harness 395098000 Strain Relief 560004734 Control Box...

  • Page 22: Figure 8. Water Manifold Assembly

    https://appliancetechmanuals.com FIGURE 8. WATER MANIFOLD ASSEMBLY Item Item Part No. Name Part No. Name 620407728 Manifold Flex 620709066 Fitg Straight 3/8 X 1/4 Brb 620709065 Fitg Elbow 1/2 X 3/8 Brb 620046316 Retainer Clip 100057 O–ring 620706632 Screw TRPH #8–18 X 2 Waxed 70204 Screw Sm #8 X 1/2 620711913...
  • Page 23 WARRANTY IMI Cornelius Inc. and Remcor Products Company warrant that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius and or Remcor product, in your country, please write, fax or telephone the IMI Cornelius office near- est you.
  • Page 24 IMI CORNELIUS INC. www.cornelius.com...

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