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Related Manuals for Veeder-Root WPLLD
Summary of Contents for Veeder-Root WPLLD
- Page 1 Revision: V Manual No: 576013-923 ● WPLLD Site Prep and Installation Guide...
- Page 2 Notice Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this publication.
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Page 3: Table Of Contents
Manifolded Product Line WPLLD Installation ...............4-12 Dual Pumps in Single Tank .................4-12 Multiple Tanks with Manifolded Product Lines ............4-13 WPLLD Installation with Stage II Vapor Recovery Systems ........4-14 Warning Tags ......................4-15 5 Connecting Console to Pump Wiring General Wiring Practices ....................5-1 Pump Control Wiring for Red Jacket and Other Pumps ..........5-1... - Page 4 Figure 4-11. The Red Jacket Pump .................4-9 Figure 4-12. Location of Precision Check Valve in FE Petro Pump .......4-10 Figure 4-13. Wiring the WPLLD Transducer to the FE Petro Pump ......4-11 Figure 4-14. WPLLD Transducer Installation--FE Petro Pump ......4-12 Figure 4-15. Manifolded Product Lines WPLLD Installation - Dual Pumps, Single Tank ..............4-13...
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Page 5: Introduction
Introduction This manual contains instructions on how to install the Veeder-Root Wireless Pressurized Line Leak Detection (WPLLD) ™ ™ System for use with TLS-350 Series Consoles. WPLLD sensors can be used with FE Petro or Red Jacket Pumps that have up to a 2-inch discharge. -
Page 6: Before You Begin
The WPLLD System performs 3.0 gph leak tests following each dispense. If the appropriate software enhancement module is installed, the WPLLD System also allows line tests at full pump pressure for highly accurate 0.2 and 0.1 gph tests. Since WPLLD executes these tests automatically, there is no need for separate annual line leak testing. -
Page 7: Table 1-1. Wplld Requirements For Gross And Precision Testing
O-ring for the ring for the valve valve housing housing IMPORTANT! If using WPLLD with this submersible pump equipped with a Healy Mini-Jet System, also order one Flexible Fuel Line (P/ N 329607-002) per system. Table 1-2.- WPLLD System 849490-001 Quantity... -
Page 8: Table 1-3. Wplld Systems 849490-002 And 849490-004
Table 1-2.- WPLLD System 849490-001 Quantity Description Part Number O-ring (Line Leak Sensor)* 512700-228 Label 331058-001 *Contained in FE Petro Install Kit: 330020-096 Table 1-3.- WPLLD Systems 849490-002 and 849490-004 Quantity Description Part Number Wireless Line Leak Sensor 330786-001 SwiftCheck Valve 330773-001 Sensing Line*... -
Page 9: Table 1-5. Wplld System 849490-005
WPLLD Site Prep and Installation Guide System Description Table 1-5.- WPLLD System 849490-005 Quantity Description Part Number Wireless Line Leak Sensor 331474-015 Sensing Line* 331654-003 Pump Fitting* 514100-338 Adaptor* 331642-001 Tie Wrap 510901-337 Connector* 576008-056 1 sht. WARNING Tags 329801-001... -
Page 10: Site Considerations
Mini-Jet™, see “WPLLD Installation with Stage II Vapor Recovery Systems” on page 4-14 for installation guidelines. Submersible Pumps (STPs) For proper WPLLD operation, the STP must be approved for use with our line leak detection system. Refer to the latest version of the Veeder-Root Line Leak Application Guide (P/N 577013-465) for approved submersible pumps. -
Page 11: Running Conduit/Wiring For Wplld System
Figure 3-1. Note that the unlabeled terminal on the far right is not used. (Affix the warning label provided in the Installation Kit onto the circuit breaker panel to indicate that WPLLD is using this circuit.) -
Page 12: Verifying Wplld Communications Capability
IMPORTANT! This procedure must be performed prior to installation of the WPLLD Sensors and valves. Because the AC Interface Module receives data from the WPLLD Sensors on the AC power lines, you MUST verify that there is not an excessive noise level present on the lines prior to completing the system installation. Excessive noise will cause WPLLD Comm alarms, resulting in line shutdowns. - Page 13 LED is lit. 3. If more than the first LED is lit, there is noise at the site which could interfere with WPLLD communications. The source of this noise should be identified and eliminated. Even if only the first LED is lit, it is still desirable to eliminate the noise.
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Page 14: Wplld System Installation
IMPORTANT! If there is a Stage II Vapor Recovery System installed in the site that includes a device in the pressurized piping, see “WPLLD Installation with Stage II Vapor Recovery Systems” on page 4-14 for installation guidelines. For both non-manifolded and manifolded installations, ball valves are recommended to minimize spillage during service and to aid in verification of system leaks. -
Page 15: Figure 4-1. Sealing Surface For Wplld Valve's External O-Ring
6. Lubricate the external O-ring on the valve using mineral oil or other suitable lubricant. 7. Install the WPLLD valve [Figure 4-2] in the Mechanical LLD pump port. IMPORTANT! Do not overtighten the valve when installing into the pump. Overtightening the valve can cause it to stick resulting in a flow restriction in the line! Seal the NPT threads only with a UL-classified non-toxic thread seal- ant suitable for the fuel involved. -
Page 16: Adjusting The Pressurstat Relief Pressure (For 3.0 Gph Testing Only)
Figure 4-3. Pressurstat Adjustable Check Valve DISABLING THE FUNCTIONAL ELEMENT (REQUIRED FOR 0.2 & 0.1 GPH TESTING) The WPLLD valve eliminates the need for the pump’s functional element. You must modify the functional element as part of the WPLLD system installation on Red Jacket pumps. -
Page 17: Transducer Installation
3. Remove the O-ring from the installation kit and lightly lubricate it with mineral oil or other suitable lubricant. Install the O-ring onto WPLLD transducer by carefully pushing it over the external threads and into the groove above the threads. Remove the protective plastic cap from the WPLLD transducer (do not discard cap). -
Page 18: Figure 4-5. Wiring The Wplld Transducer To The Pump
6. Place the shield (from the installation kit) into the capacitor housing with open side up. Hold the shield at an angle and place notched tab into the compartment first. Guide the two wires from the WPLLD transducer into the notch on the shield [Figure 4-6], leaving as much slack in the wires as possible above the shield (this will prevent stressing them when the transducer is threaded into the pump). -
Page 19: Figure 4-6. Placing Shield Into Capacitor Housing
8. For 3.0 Gph-Only Testing (w/o SwiftCheck valve) - Connect one end of the Sensing Line to the fitting in the Line Test port and the other end to the WPLLD transducer (Figure 4-8). Tighten connections and attach one of the “WARNING” tags to the Sensing Line. With the two 6-32 x 0.375”... -
Page 20: Red Jacket Quantum Pump (W/ And W/O Spikecheck Valve Assy.)
Warning Tag Line Test Port wplld\rjnosck.eps Figure 4-8. WPLLD Transducer Installation--Red Jacket Pump w/o SwiftCheck Red Jacket Quantum Pump (w/ and w/o SpikeCheck Valve Assy.) 1. Turn Off, tag, and lockout power to pump. 2. After referring to Figure 4-9 remove the Line Test Port plug, the Pressurstat (if installing a SpikeCheck), and the cover from the pump’s capacitor housing (do not discard cover). -
Page 21: Figure 4-10. Wplld Installation In Red Jacket Quantum Pump
8. Connect one end of the Sensing Line to the Line Test Port fitting and the other end to the WPLLD transducer (Figure 4-10). Tighten connections and attach one of the “WARNING” tags to the Sensing Line. With the two 6-32 x 0.375”... -
Page 22: The Red Jacket Pump
5. Remove the wire nut connecting the two black wires (one from the compression bushing [240 Vac power source] and one from the capacitor) in the capacitor housing (see Figure 4-5). Using the electrical connector provided, connect the two black leads to either one of the wires from the WPLLD transducer. Remove the wire nut attaching the two orange... -
Page 23: Fe Petro Pumps
7. Remove the plug from the Line Test port and install the port fitting in its place (see Figure 4-11). 8. Connect one end of the Sensing Line to the Line Test port fitting and the other end to the WPLLD transducer (Figure 4-11). -
Page 24: Figure 4-13. Wiring The Wplld Transducer To The Fe Petro Pump
5. Remove the O-ring from the installation kit and lubricate it lightly with mineral oil or other suitable lubricant. Install the O-ring onto WPLLD transducer by carefully pushing it over the external threads and into the groove above the threads. Remove the protective plastic cap from the WPLLD transducer (do not discard cap). -
Page 25: Manifolded Product Line Wplld Installation
11. Connect one end of the Sensing Line to the WPLLD transducer. Attach the other end of the Sensing Line to the Pressure Test Port. Tighten connections and attach one of the “WARNING” tags to the Sensing Line. With the two 6- 32 x 0.375”... -
Page 26: Multiple Tanks With Manifolded Product Lines
WPLLD Site Prep and Installation Guide Manifolded Product Line WPLLD Installation 5. Install the WPLLD transducer and valve (not required for FE Petro pumps or Red Jacket Quantum pumps) in the primary pump. 6. Wire the system as shown in Figure 5-3 on page 5-4. Follow the procedure described in “Pump Control Wiring for Red Jacket and Other Pumps”... -
Page 27: Wplld Installation With Stage Ii Vapor Recovery Systems
WPLLD Site Prep and Installation Guide WPLLD Installation with Stage II Vapor Recovery Systems 2. Install the WPLLD transducer and valve (not required for FE Petro pumps or Red Jacket Quantum pumps) in the primary tank’s pump [Figure 4-16]. 3. Wire the system as shown in Figure 5-4 on page 5-5. Follow the procedure described in “Pump Control Wiring for Red Jacket and Other Pumps”... -
Page 28: Warning Tags
Warning Tags WARNING tags [Figure 4-18] are provided with the WPLLD System. For your safety and the safety of others who may service dispensers, submersible pumps, or WPLLD Systems, you must attach a tag to the console, submersible pump, and dispenser filter where they can be seen clearly by a serviceman performing work on the system. -
Page 29: Connecting Console To Pump Wiring
THEREFORE: Use only supplied service parts to avoid compromising safety. Do not allow WPLLD pump control wires to share conduit with wires from intrinsically safe de- vices such as probes and sensors. -
Page 30: Figure 5-1. Wplld System And Pump Control Diagram For Red Jacket Relay Control Box
S2 W2 W1 N L1 L2 Circuit Breaker Panel 120 or 240 Vac Line Black 15 Amp Max FROM AC NEUTRAL wplld\rdjkwir.eps SUBMERSIBLE BREAKER PANEL PUMP PUMP POWER Figure 5-1. WPLLD System and Pump Control Diagram for Red Jacket Relay Control Box... -
Page 31: Figure 5-2. Wplld System And Pump Control Diagram For Non-Red Jacket Relay Control Box
Hot 120 or 240 Vac Pump Contactor Pump Return (Neutral) AC Neutral 120 or 240 Vac Line Pump 15 Amp Max. Motor Pump Power Motor wplld\othwir.eps Figure 5-2. WPLLD System and Pump Control Diagram for Non-Red Jacket Relay Control Box... -
Page 32: Figure 5-3. Wiring Diagram - Manifolded Product Lines Wplld - Dual Pumps, Single Tank
120 or 240 VAC LINE 15 AMP MAX AC NEUTRAL FROM SUBMERSIBLE BREAKER PANEL wplld\manwvst.eps PUMP PUMP POWER Figure 5-3. Wiring Diagram - Manifolded Product Lines WPLLD - Dual Pumps, Single Tank (Red Jacket relay box shown in this example) -
Page 33: Figure 5-4. Wiring Diagram - Manifolded Product Lines Wplld - Multiple Tanks
Circuit Breaker Panel 120 or 240 VAC LINE 15 AMP MAX FROM AC NEUTRAL wplld\manwir.eps SUBMERSIBLE BREAKER PANEL PUMP PUMP POWER Figure 5-4. Wiring Diagram - Manifolded Product Lines WPLLD - Multiple Tanks (Red Jacket relay box shown in this example) -
Page 34: Checking The System
Noise/signal strength jumper settings. R98 is default setting. GUIDELINES 1. For optimum data reception, the LEDs on the front of the WPLLD AC Interface Module should turn On as follows. a. When a WPLLD transducer is not transmitting: None of the 4 red LEDs should be lit (indicating no noise on the line). One dimly flashing red LED is acceptable;... -
Page 35: Wplld System Checkout Procedure
At least 2 of the red LEDs are flashing and the green (data) LED is flashing. *8 seconds after power to the STP is turned On, the WPLLD transducer will transmit its first message. Every 8 seconds thereafter for up to 4 minutes, the transducer will transmit an additional message. -
Page 36: Purge Air From The Line
ENABLE THE LINE FOR DISPENSING After installing the WPLLD system, the TLS Console will not enable dispensing from a line until a 3.0 gph test on the line has been passed. In this step, as you run the required 3.0 gph test, you will also verify that the Pump On and Pump Off pressures are within their proper operating ranges. -
Page 37: Checking The Site's Emergency Stop Switch
W X: Product Label DISPENSING DISABLED In the display shown, W = device code for WPLLD, X = line number, Product Label = name assigned to product in tank setup, and Dispensing Disabled = current line status. Press ENTER to run a 3.0 gph line test. During the “Running Pump” state, verify that the Pump On pressure is within the range 22 - 60 psi then drops to within the range 18 - 26 psi during the “Test 3.0”... - Page 38 Veeder-Root has sales offices around the world to serve you. Headquarters England Hydrex House, Garden Road 125 Powder Forest Drive Simsbury, CT 06070-7684 Richmond, Surrey TW9 4NR Tel: (860) 651-2700 Tel: +44 (0) 20 8392 1355 Fax: (860) 651-2719 Fax: +44 (0) 20 8878 6642 Email: marketing@veeder.com...